Toro 30070 Operator's Manual

Commercial walk-behind mower 16hp, t-bar, gear drive with 91cm turbo force cutting unit
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Original Instructions (EN)
Commercial Walk-Behind Mower
16HP, T-Bar, Gear Drive with 91cm TURBO
FORCE
®
Cutting Unit
Model No. 30070—Serial No. 313000001 and Up
Form No. 3376-424 Rev A
*3376-424* A

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Summary of Contents for Toro 30070

  • Page 1 Form No. 3376-424 Rev A Commercial Walk-Behind Mower 16HP, T-Bar, Gear Drive with 91cm TURBO FORCE ® Cutting Unit Model No. 30070—Serial No. 313000001 and Up *3376-424* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2: Introduction

    You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
  • Page 3: Table Of Contents

    Servicing the Brakes..........31 Safety ................4 Belt Maintenance ............32 General Lawn Mower Safety ........4 Checking the Belts..........32 Toro Mower Safety ..........5 Replacing the Traction Drive Belt ......32 Sound Pressure ............5 Replacing the Transmission Belt .......32 Sound Power ............6 Replacing the Mower Belt ........33...
  • Page 4: Safety

    • Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones and Toro designed and tested this mower for reasonably safe other foreign objects. service; however, failure to comply with the following instructions may result in personal injury.
  • Page 5: Toro Mower Safety

    – before clearing blockages or unclogging chute. Toro Mower Safety – before checking, cleaning or working on the lawn The following list contains safety information specific to Toro mower. products and other safety information you must know. – after striking a foreign object, inspect the lawn mower...
  • Page 6: Sound Power

    The sound pressure level was determined according to the procedures outlined in EN 836. Sound Power This unit has a guaranteed sound power level of 100 dBA, which includes an Uncertainty Value (K) of 1 dBA. The sound power level was determined according to the procedures outlined in ISO 11094.
  • Page 7: Slope Indicator

    Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 20 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 20 degrees. Fold along the appropriate line to match the recommended slope.
  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7298 98-3264 1. Traction drive—forward 1. Read the Operator's Manual. 2.
  • Page 9 110-2067 104-8185 106-0636 1. Height-of-cut 3. Read the Operator's Manual for more information. 2. Warning—power 110-2068 1. Read the Operator's Manual. 106-5517 1. Warning—do not touch the hot surface. 114–3449 1. Thrown object 3. Cutting/dismemberment of hazard—keep bystanders hand or foot—stay away a safe distance from the from moving parts.
  • Page 10 110-4972 1. Fast 3. Slow 5. Engine—Start 7. Choke 4. Engine—stop 6. Engage bale then pull out 2. Continuous variable setting on the PTO to engage the blade. 119-0217 1. Warning—stop the engine; stay away from moving parts; keep all guards and shields in place.
  • Page 11: Product Overview

    Product Overview Figure 5 1. Gear shift lever 7. Blade control bail G015747 8. Upper control bar 2. Power take off switch (PTO) 9. Upper handle 3. Choke control 4. Lower handle 10. Throttle control 5. Lower control bar 11. Ignition switch Figure 4 6.
  • Page 12: Specifications

    Never buy its capabilities. Contact your Authorized Service Dealer or more than a 30-day supply of gasoline. Distributor or go to www.Toro.com for a list of all approved attachments and accessories. • Do not operate without entire exhaust system in...
  • Page 13: Checking The Engine Oil Level

    Note: A fuel stabilizer/conditioner is most effective when DANGER mixed with fresh gasoline. To minimize the chance of varnish In certain conditions during fueling, static deposits in the fuel system, use fuel stabilizer at all times. electricity can be released causing a spark which can ignite the gasoline vapors.
  • Page 14: Using The Parking Brake

    Using the Parking Brake Important: Do not pull recoil rope to its limit or let go of the starter handle when rope is pulled out Stop on level ground, disengage drives, engage parking brake, because rope may break or recoil assembly may shut off engine and remove key.
  • Page 15: The Safety Interlock System

    Testing the Safety Interlock System 3. Pull the power take off switch (PTO) up and release. Hold the blade control bail against the upper control Test the safety interlock system before you use the machine bar while operating. each time. 4.
  • Page 16: Using The Lower Control Bar

    5. Drive the machine until drive wheels contact the curb (Figure 11). 6. Lower the front of the machine (Figure 11). Note: Both drive wheels should contact the curb and caster wheels straight. 7. At the same time engage the lower control bar and lift up on the lower handle to drive over the curb (Figure 10 and Figure 11).
  • Page 17: Transporting Machines

    machine unattended; refer to Setting the Parking Brake in DANGER Operation (page 12). Remember to remove the key from the Without the grass deflector, discharge cover, or ignition switch. complete grass catcher assembly mounted in place, you and others are exposed to blade contact CAUTION and thrown debris.
  • Page 18: Adjusting The Anti-Scalp Rollers

    Figure 14 1. Mower deck 4. Anti-Scalp Rollers 2. Bolt 5. Nut 3. Spacer Adjusting the Handle Height The handle position can be adjusted to match the operator's height preference. Figure 13 1. Remove hairpin cotter, washer and clevis pin securing 1.
  • Page 19: Adjusting The Flow Baffle

    g012676 Figure 17 Figure 16 1. Slot 2. Nut 1. Upper handle 5. Upper mounting hole 2. Rear frame 6. Lower mounting holes 3. Flange nut, (3/8 inch) 7. Low position Positioning the Flow Baffle 4. Flange bolt, (3/8 x 1 inch) 8.
  • Page 20: Using The Mid-Size Weight

    WARNING The front end of the machine can rapidly rise up when the mower is removed. This could cause serious injury to you or bystanders. Support the rear of the machine when removing the mower form the carrier frame. G012678 Figure 19 Position C This is the full open position.
  • Page 21: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours • Check the safety system. • Grease the caster wheels and caster pivot. •...
  • Page 22: Greasing The Transmission Couplers

    2. Raise the rear of the machine and use jack stands to support the machine. 3. Remove the rear wheel and tire assemblies. 4. Remove rear wheel grease cap. Lubricate the rear wheel bearing (Figure 21). 5. Install the grease cap. 6.
  • Page 23: Engine Maintenance

    Engine Maintenance 2. Dry the element by squeezing it in a clean cloth. Important: Replace the foam element if it is torn Servicing the Air Cleaner or worn. Servicing the Paper Air Cleaner Service Interval/Specification Element Service Interval: Every 25 hours 1.
  • Page 24: Changing The Oil

    2. Disengage the PTO and set the parking brake. 3. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 4. Slide the drain hose over the oil drain valve. 5. Place a pan below the drain hose. Rotate oil drain valve to allow oil to drain (Figure 27).
  • Page 25: Servicing The Spark Plugs

    Changing the Oil Filter 2. Stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. Note: Change the oil filter more frequently when the 3. Disconnect the wires from the spark plugs (Figure 29). operating conditions are extremely dusty or sandy.
  • Page 26: Fuel System Maintenance

    Checking the Spark Plugs Fuel System 1. Look at the center of the spark plugs (Figure 30). If Maintenance you see light brown or gray on the insulator, the engine is operating properly. A black coating on the insulator usually means that the air cleaner is dirty. Draining the Fuel Tank 2.
  • Page 27: Replacing The Fuel Filter

    Replacing the Fuel Filter Electrical System Maintenance Service Interval: Every 200 hours/Yearly (whichever comes first) Never install a dirty filter if it is removed from the fuel line. Servicing the Fuse Note: Note how the fuel filter is installed. The electrical system is protected by a fuse. It requires no Note: Wipe up any spilled fuel.
  • Page 28: Drive System Maintenance

    Drive System Maintenance Adjusting the Control Bar 1. Check the gap between upper control bar and fixed bar with wheel drive fully engaged. The gap should be approximately 1 to 1-1/4 inch (25-32 mm) (Figure 34). Note: The upper control bar and fixed bar must be parallel when the upper control bar is in the engaged, drive, neutral, or brake positions.
  • Page 29: Replacing The Caster Wheel Fork Bushings

    Replacing the Caster Wheel Fork Bushings The caster wheel forks are mounted in bushings pressed into the top and bottom of the carrier frame mounting pivot tubes. To check the bushings, move the caster forks back and forth and side-to-side. If a caster fork is loose, the bushings are worn and must be replaced.
  • Page 30: Adjusting The Electric Clutch

    4. Check each slot again and make slight adjustments until the feeler gauge between the rotor and armature with very slight contact between them. Figure 40 Figure 39 1. Adjusting nut 3. Feeler gauge 2. Slot 1. Locknut 4. Spanner Bushing 2.
  • Page 31: Cooling System Maintenance

    Brake Maintenance Cooling System Maintenance Servicing the Brakes Cleaning the Air Intake Screen Service Interval: Before each use or daily Check brakes on both a level surface and slope. Before each use remove any build-up of grass, dirt or other debris from the cylinder and cylinder head cooling fins, air Always set the parking brake when you stop the machine intake screen on flywheel end, and carburetor-governor...
  • Page 32: Belt Maintenance

    Belt Maintenance Checking the Belts Service Interval: Every 50 hours/Monthly (whichever comes first) Look for dirt, wear, cracks and signs of overheating. Replacing the Traction Drive Belt 1. Remove the plastic cover over the idler bracket. 2. Remove the top bolt securing idler support and idler bracket to rear frame (Figure 42).
  • Page 33: Replacing The Mower Belt

    4. Remove PTO drive belt. Refer to Replacing the PTO 5. Remove the PTO drive belt. Refer to Replacing the Drive Belt in the Belt Maintenance (page 32). PTO Drive Belt. 5. Raise the front of the machine and hold with jack 6.
  • Page 34: Adjusting The Pto Drive Belt Idler Spring Anchor

    4. Remove the belt cover. 5. Remove the heat shield from the engine deck and carrier frame. 6. Roll the belt off of the center pulley on the mower deck (Figure 45). Use caution when removing the belt as tension will increase because of the spring loaded idler pulley.
  • Page 35: Mower Deck Maintenance

    To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made 2. Inspect the blades, especially the curved area by other manufacturers may result in non-conformance with (Figure 47).
  • Page 36: Correcting The Mower Quality Of Cut

    2. Remove the blade bolt, curved washer, blade stiffener, and blade from the spindle shaft (Figure 49). Figure 51 1. Blade 2. Balancer Installing the Blades 1. Install the blade onto the spindle shaft (Figure 49). Important: The sail part of the blade must be pointing upward, toward the inside of the mower to ensure proper cutting (Figure 49).
  • Page 37 4. At the carrier frame cross channel, measure the height at location A (Figure 52). This measurement must be 1-5/16 inch (33 mm), plus or minus a 1/4 inch (6 mm). 5. If the height at location A is not correct, adjustment is needed.
  • Page 38 Checking the Carrier Frame The tire pressure may also be adjusted slightly to make it level. Front-to-Rear Pitch The carrier frame must have a pitch between 1/8 inch (3 mm) to 3/8 inch (9 mm) over the length of 24 inches (61 cm) on the carrier frame (Figure 54).
  • Page 39: Checking The Mower Deck Front-To-Rear Pitch

    Checking the Mower Deck 2. To raise the front of the deck, loosen jam nut and rotate the front pin clockwise (Figure 57). Front-to-Rear Pitch 3. To lower the front of the deck, loosen jam nut and 1. Adjust the tire pressure in the rear tires to specifications; rotate the front pin counter clockwise (Figure 57).
  • Page 40: Replacing The Grass Deflector

    Figure 59 4. The measurement should be 4 inch (101.6 mm). 5. If it does not measure correctly: A. Adjust the rear tire pressure. B. Adjust the caster fork spacers. Figure 60 C. Adjust the front mower deck support pins. 1.
  • Page 41: Storage

    Storage 12. Store the machine in a clean, dry garage or storage area. Remove the key from the ignition switch and keep it in a memorable place. Cover the machine to protect Cleaning and Storage it and keep it clean. 1.
  • Page 42: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action Engine will not start, starts hard, or fails 1. Fuel tank is empty. 1. Fill fuel tank with gasoline. to keep running. 2. Choke is not on. 2. Move the choke lever to choke position. 3.
  • Page 43 Problem Possible Cause Corrective Action Blades do not rotate. 1. Drive belt is worn, loose or broken. 1. Check the belt tension. 2. Drive belt is off pulley. 2. Install drive belt and check adjusting shafts and belt guides for correct position.
  • Page 44: Schematics

    Schematics Electrical Schematic (Rev. A)
  • Page 45 Notes:...
  • Page 46 Notes:...
  • Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 48 Instructions for Obtaining Warranty Service The Toro Company and its affiliate, Toro Warranty Company, pursuant to If you think that your Toro Product contains a defect in materials or an agreement between them, jointly promise to the original purchaser workmanship, follow this procedure: to repair the Toro Products listed below if defective in materials or 1.

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