Kärcher HD 3.0/27 G Service Manual
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SERVICE MANUAL
MODEL #
HD 3.0/27 G
HD3.0/27 GB
HD 3.4/35 G
HD 3.3/35 GB
HD 4.0/40 G
HD 4.0/40 GB
HD 4.0/40 Ge
HD 4.0/40 GeB
ORDER #
1.107-270.0
1.107-271.0
1.107-272.0
1.107-273.0
1.107-274.0
1.107-275.0
1.107-276.0
1.107-277.0
9.801-760.0

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Summary of Contents for Kärcher HD 3.0/27 G

  • Page 1 SERVICE MANUAL MODEL # ORDER # HD 3.0/27 G 1.107-270.0 HD3.0/27 GB 1.107-271.0 HD 3.4/35 G 1.107-272.0 HD 3.3/35 GB 1.107-273.0 HD 4.0/40 G 1.107-274.0 HD 4.0/40 GB 1.107-275.0 HD 4.0/40 Ge 1.107-276.0 HD 4.0/40 GeB 1.107-277.0 9.801-760.0...
  • Page 2: Exploded View

    EXPLODED VIEW HD 3.0/27 G, HD 3.4/35 G, HD 4.0/40 G, HD 4.0/40 Ge Detail See Pump Assy 9.801-760.0 • Rev. 03/16...
  • Page 3: Exploded View Parts List

    EXPLODED VIEW PARTS LIST HD 3.0/27 G, HD 3.4/35 G, HD 4.0/40 G, HD 4.0/40 Ge ITEM PART NO. DESCRIPTION 8.924-115.0 Al Base Direct Drive CW 8.924-394.0 Al Handle CW 8.924-393.0 Al Bumper CW 8.924-233.0 Axle, 5/8" x 21.750" Long CW (HD 3.4/35 G, HD 4.0/40 G, HD 4.0/40 Ge) 9.803-097.0...
  • Page 4 EXPLODED VIEW PARTS LIST HD 3.0/27 G, HD 3.4/35 G, HD 4.0/40 G, HD 4.0/40 Ge ITEM PART NO. DESCRIPTION 8.755-187.0 Grommet, Rubber, Nozzle Holder Base 3/16 8.712-337.0 Nozzle, SACQMEG, 0003.5, Red (HD 3.0/27 G, HD 3.4/35 G) 8.712-345.0 Nozzle, SAQCMEG 0004, Red (HD 4.0/40 G, HD 4.0/40 Ge) 8.712-338.0...
  • Page 5: Pump Assembly Exploded View

    HD3.0/27 GB, HD3.3/35 GB, HD4.0/40GB, HD4.0/40GBe HD, HD 3.4/35 G) 8.706-168.0 Elbow, 3/8" NPT-p/n- 8.706-207.0 Elbow, 3/8", Street 90 deg,Steel tf3529x6 Steel HD 3.0/27 G,HD 3.4/35 G, HD 4.0/40 G, (All Models) HD 4.0/40 Ge 8.706-829.0 Elbow, 1/2" Street, Brass (HD3.0/27G,HD 3.4/35G, HD4.0/40G, HD4.0/40Ge)
  • Page 6 LP 3035G1 PUMP EXPLODED VIEW 8.754-758.0 LP3535G1 TORQUE SPECS Item # Ft.-lbs LP3535G1 PUMP PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.802-914.0 Snap Ring, 25 mm 8.751-216.0 Crankcase 9.803-955.0 Bearing, Ball 8.754-846.0 O-ring Ø1.78 X 72.75 8.754-828.0 Shaft, 1"...
  • Page 7 REPAIR KIT NUMBER 8.754-860.0 8.754-861.0 8.754-862.0 8.754-859.0 9.803-937.0 Plunger Seals 14 Plunger Oil KIT DESCRIPTION Seal Packing 14 mm Plunger 14 mm Complete Valve Seals ITEM NUMBERS 4, 6, 8 4, 5, 6, 7, 8 36, 37, 38, 39 12, 13, 14 INCLUDED NUMBER OF CYLINDERS KIT WILL SERVICE...
  • Page 8: Vrt3 Unloader Exploded View And Part S List

    VRT3 UNLOADER EXPLODED VIEW AND PART S LIST 8.750-297.0, 8 GPM, 2320 PSI 8.750-298.0, 8 GPM, 3630 PSI 8.750-299.0, 8 GPM, 4500 PSI ITEM PART NO. DESCRIPTION 8.750-712.0 Outlet Fitting 8.750-713.0 Knob, Unloader 8.750-709.0 Repair Kit, VRT3, 2320/3630 8.750-710.0 Repair Kit, VRT3, 4500 PSI (Kit Items: 1, 4, 8-12, 16, 21-22) Unloader Adjustment Procedures Remove lock nut (Item 19).
  • Page 9: Troubleshooting

    TROUBLESHOOTING For Models: HD 3.0/27 G, HD 3.4/35 G, HD 4.0/40 G, HD 4.0/40Ge PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Insuffi cient water supply. Closed Use larger garden hose; clean inlet water PRESSURE faucet. Inlet hose kinked screen. Open faucet.
  • Page 10 TROUBLESHOOTING For Models: HD 3.0/27 G, HD 3.4/35 G, HD 4.0/40 G, HD 4.0/40Ge PROBLEM POSSIBLE CAUSE SOLUTION ENGINE OPERATES Not enough gas or engine oil Fill tank with gas. Check oil level. FOR 15 MINUTES Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking.
  • Page 11: Preventative Maintenance

    PREVENTATIVE MAINTENANCE For Models: HD 3.0/27 G, HD 3.4/35 G, HD 4.0/40 G, HD 4.0/40Ge This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa- tive maintenance procedures will assist in preserving the performance of your equipment.
  • Page 12 KNA, Inc.4555 Airport Way Denver, CO 80239 Form #9.801-760.0 • Rev. 03/16 Printed in U.S.A. or Mexico...

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