(10-1.). SPLIT-TYPE AIR CONDITIONERS Please void OBH516 REVISED EDITION-C. OUTDOOR UNIT No. OBH516 SERVICE MANUAL REVISED EDITION-D utilized R410A Models MUZ-GE25VA - MUZ-GE50VA - MUZ-GE25VAH - MUZ-GE50VAH - MUZ-GE35VA - MUZ-GE60VA - MUZ-GE35VAH - MUZ-GE71VA - MUZ-GE42VA - MUZ-GE42VAH - Indoor unit service manual MSZ-GE•VA Series (OBH515)
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Use the specifi ed refrigerant only Never use any refrigerant other than that specified. Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
PART NAMES AND FUNCTIONS MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH Air inlet (back and side) Piping Drain hose Air outlet Drain outlet MUZ-GE50VA MUZ-GE50VAH Air inlet (back and side) Piping Drain hose Air outlet Drain outlet (GE50VA) MUZ-GE60VA MUZ-GE71VA Air inlet...
NOISE CRITERIA CURVES MUZ-GE35VA MUZ-GE35VAH MUZ-GE25VA MUZ-GE25VAH FUNCTION SPL(dB(A)) LINE FUNCTION SPL(dB(A)) LINE COOLING COOLING HEATING HEATING NC-70 NC-70 NC-60 NC-60 NC-50 NC-50 NC-40 NC-40 NC-30 NC-30 NC-20 NC-20 NC-10 NC-10 1000 2000 4000 8000 1000 2000 4000 8000 BAND CENTER FREQUENCIES, Hz...
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MUZ-GE60VA MUZ-GE71VA FUNCTION SPL(dB(A)) LINE FUNCTION SPL(dB(A)) LINE COOLING COOLING HEATING HEATING NC-70 NC-70 NC-60 NC-60 NC-50 NC-50 NC-40 NC-40 NC-30 NC-30 NC-20 NC-20 NC-10 NC-10 1000 2000 4000 8000 1000 2000 4000 8000 BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz Test conditions Cooling: Dry-bulb temperature 35°C Heating: Dry-bulb temperature 7°C Wet-bulb temperature 6°C...
OUTLINES AND DIMENSIONS MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH Unit: mm MUZ-GE42VA MUZ-GE42VAH REQUIRED SPACE 100 mm or more Drain hole ø42 (MUZ-GE25/35/42VA) Drain hole ø33 (MUZ-GE25/35/42VAH) Air in Air in 2 holes 10 X 21 Service panel Air out 22.3 Liquid refrigerant pipe joint Handle Refrigerant pipe (flared) ø6.35...
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MUZ-GE60VA MUZ-GE71VA Unit: mm REQUIRED SPACE 500 mm or more 417.5 Air in 100 mm or more Air out 2-holes 10 21 500 mm or more Service panel Liquid refrigerant pipe joint Refrigerant pipe (flared) 6.35 (MUZ-GE60VA) Ø 9.52 (MUZ-GE71VA) Ø...
PERFORMANCE CURVES MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH MUZ-GE50VA MUZ-GE50VAH MUZ-GE60VA MUZ-GE71VA The standard specifications apply only to the operation of the air conditioner under normal conditions. Since operating condi- tions vary according to the areas where these units are installed, the following information has been provided to clarify the operating characteristics of the air conditioner under the conditions indicated by the performance curve.
Total input (Cooling : at Rated frequency Indoor intake air Wet-bulb temperature( ) Outdoor intake air Dry-bulb temperature (°C) Heating capacity (at Rated frequency) 18.2 22.7 27.0 26.2 19.9 25.3 16.8 21.0 24.9 24.1 18.4 23.4 15.4 19.2 22.8 22.1 16.9 21.4 14.0...
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8-2. CAPACITY AND INPUT CORRECTION BY OPERATIONAL FREQUENCY OF COMPRESSOR MUZ-GE25VA MUZ-GE25VAH Correction of Cooling input Correction of Heating capacity Correction of Heating input Correction of Cooling capacity The operational frequency The operational frequency The operational frequency The operational frequency...
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8-4. OUTDOOR LOW PRESSURE AND OUTDOOR UNIT CURRENT COOL operation Dry-bulb temperature (°C) Relative humidity (%) Both indoor and outdoor unit are under the same temperature/ humidity condition. Operation: TEST RUN OPERATION (Refer to 8-3.) Outdoor low pressure MUZ-GE25VA MUZ-GE35VA MUZ-GE42VA MUZ-GE25VAH MUZ-GE35VAH MUZ-GE42VAH (kgf/cm [Gauge])(MPa [Gauge])
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The unit of pressure has been changed to MPa on the international system of units (SI unit system) The conversion factor is: 1 (MPa [Gauge]) = 10.2 (kgf/cm [Gauge]) Outdoor unit current MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH Ambient temperature (°C) Ambient temperature (°C)
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Outdoor Dry bulb temperature (°C) 20.0 20.0 Wet bulb temperature (°C) 14.5 14.5 Operation: Test run operation (Refer to 8-3.) Outdoor unit current MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH Ambient temperature (°C) Ambient temperature (°C) Ambient temperature(°C) MUZ-GE50VA MUZ-GE50VAH MUZ-GE60VA MUZ-GE71VA Ambient temperature (°C)
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE25VA MUZ-GE25VAH CAPACITY: 2.5 kW SHF: 0.96 INPUT: 545 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT INPUT 2.94 2.29 0.78 2.81 2.19 0.78 2.70 2.11 0.78 2.60...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE25VA MUZ-GE25VAH CAPACITY: 2.5 kW SHF: 0.96 INPUT: 545 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT 2.45 1.91 0.78 2.25 1.76 0.78 2.08 1.62 0.78 2.58 1.70...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE35VA MUZ-GE35VAH CAPACITY: 3.5 kW SHF: 0.82 INPUT: 865 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT INPUT 4.11 2.63 0.64 3.94 2.52 0.64 3.78 2.42 0.64 3.64 2.33 0.64...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE35VA MUZ-GE35VAH CAPACITY: 3.5 kW SHF: 0.82 INPUT: 865 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT 3.43 2.20 0.64 3.15 2.02 0.64 2.91 1.86 0.64 3.61 1.87 0.52 3.36...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE42VA MUZ-GE42VAH CAPACITY: 4.2 kW SHF: 0.77 INPUT: 1215 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT INPUT 4.94 2.91 0.59 4.73 2.79 0.59 1021 4.54 2.68 0.59 1069 4.37...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE42VA MUZ-GE42VAH CAPACITY: 4.2 kW SHF: 0.77 INPUT: 1215 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT 4.12 2.43 0.59 1191 3.78 2.23 0.59 1264 3.49 2.06 0.59 1312 4.33...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE50VA MUZ-GE50VAH CAPACITY: 5.0 kW SHF: 0.76 INPUT: 1515 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT INPUT 5.88 3.41 0.58 1212 5.63 3.26 0.58 1273 5.40 3.13 0.58 1333...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE50VA MUZ-GE50VAH CAPACITY: 5.0 kW SHF: 0.76 INPUT: 1515 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT 4.90 2.84 0.58 1485 4.50 2.61 0.58 1576 4.15 2.41 0.58 1636 5.15...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE60VA CAPACITY: 6.0 kW SHF: 0.79 INPUT: 1760 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT INPUT 7.05 4.30 0.61 1408 6.75 4.12 0.61 1478 6.48 3.95 0.61 1549 6.24...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE60VA CAPACITY: 6.0 kW SHF: 0.79 INPUT: 1760 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT 5.88 3.59 0.61 1725 5.40 3.29 0.61 1830 4.98 3.04 0.61 1901 6.18 3.03...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE71VA CAPACITY: 7.1 kW SHF: 0.78 INPUT: 2130 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT INPUT 8.34 5.01 0.60 1704 7.99 4.79 0.60 1789 7.67 4.60 0.60 1874 7.38...
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PERFORMANCE DATA COOL operation a t Rated frequency MUZ-GE71VA CAPACITY: 7.1 kW SHF: 0.78 INPUT: 2130 W OUTDOOR DB (°C) INDOOR INDOOR DB (°C) WB (°C) INPUT INPUT INPUT 6.96 4.17 0.60 2087 6.39 3.83 0.60 2215 5.89 3.54 0.60 2300 7.31 3.51...
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PERFORMANCE DATA HEAT operation at Rated frequency MUZ-GE25VA MUZ-GE25VAH CAPACITY: 3.2 kW INPUT: 700 W OUTDOOR WB (°C) INDOOR DB (°C) INPUT INPUT INPUT INPUT INPUT INPUT INPUT 2.02 2.43 2.85 3.26 3.68 4.06 4.48 1.92 2.30 2.72 3.10 3.52 3.90...
ACTUATOR CONTROL MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH MUZ-GE50VA MUZ-GE50VAH MUZ-GE60VA MUZ-GE71VA 9-1. OUTDOOR FAN MOTOR CONTROL The fan motor turns ON/OFF, interlocking with the compressor. [ON] The fan motor turns ON 5 seconds before the compressor starts up. [OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
SERVICE FUNCTIONS MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH MUZ-GE50VA MUZ-GE50VAH MUZ-GE60VA MUZ-GE71VA 10-1. CHANGE IN DEFROST SETTING Changing defrost finish temperature <JS> To change the defrost finish temperature, cut/solder the JS wire of the outdoor inverter P.C. board. (Refer to 11-6-1.)
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11-2. FAILURE MODE RECALL FUNCTION Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (11-3.) disappears, the memorized failure details can be recalled. 1.
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2. Flow chart of the detailed outdoor unit failure mode recall function Operational procedure The outdoor unit might be abnormal. Confi rm if outdoor unit is abnormal according to the following procedures. Confi rm that the remote controller is in the failure mode recall function. With the remote controller headed towards the indoor unit, press TOO 1.
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3. Outdoor unit failure mode table The upper lamp of Indoor/outdoor Outdoor unit OPERATION Abnormal point LED indication unit failure Condition Remedy failure mode INDICATOR (Failure mode / protection) (Outdoor P.C. board) mode recall recall function lamp function (Indoor unit) None (Normal) —...
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11-3. TROUBLESHOOTING CHECK TABLE Abnormal point/ Symptom LED indication Condition Remedy Condition Outdoor unit 1-time fl ash every Outdoor power sys- Overcurrent protection cut-out operates 3 consecutive times • Reconnect connector of compres- does not op- 2.5 seconds within 1 minute after the compressor gets started. sor.
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11-4. TROUBLE CRITERION OF MAIN PARTS MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH MUZ-GE50VA MUZ-GE50VAH MUZ-GE60VA MUZ-GE71VA Part name Check method and criterion Figure Defrost thermistor (RT61) Fin temperature thermistor (RT64) Measure the resistance with a tester. Ambient temperature Refer to 11-6. “Test point diagram and voltage”, 1. “Inverter P.C.
11-5. TROUBLESHOOTING FLOW A How to check inverter/compressor Disconnect the connector between compressor and the intelligent power module (IPM). Check the voltage between terminals. See 11-5. “Check of open phase”. Replace the inverter P.C. board. Are the voltages balanced? Check the compressor. See 11-5.
D Check of compressor winding ●Disconnect the connector between the compressor and intelligent power module, and measure the resistance between the compressor terminals. <<Measurement point>> at 3 points BLK-WHT Measure the resistance between the lead wires at 3 points. BLK-RED WHT-RED <<Judgement>>...
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Turn ON the power supply and press EMERGENCY OPERATION switch. Does the unit operate for 10 minutes or more Replace the inverter P.C. board. without showing thermistor abnormality? (Cause is poor contact.) MUZ-GE25VA MUZ-GE35VA MUZ-GE42VA MUZ-GE50VA Thermistor Symbol Connector, Pin No. Board...
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I Check of outdoor fan motor MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH Disconnect CN932 from the inverter P.C. board, and measure the resistance of the outdoor fan motor. Is the resistance of outdoor fan motor normal? Replace the outdoor fan motor.
J Check of power supply MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH MUZ-GE50VA MUZ-GE50VAH Disconnect the connector between compressor and intelligent power module. Rectify indoor/outdoor Turn ON power supply and press connecting wire. EMERGENCY OPERATION switch. Does The upper lamp of...
K Check of LEV (Expansion valve) MUZ-GE25VA MUZ-GE42VA MUZ-GE60VA MUZ-GE35VA MUZ-GE50VA MUZ-GE71VA Turn ON the power supply. <Preparation of the remote controller> While pressing both OPERATION SELECT button and TOO COOL button (MSZ-GE25/35/42/50VA)/ TEMP button (MSZ-GE60/71VA) on the remote controller at the same time, press RESET button.
L Check of inverter P.C. board Check the outdoor fan motor. (Refer to 11-5. .) Is the fuse (F901) blown on the in- verter P.C. board? Check the connection of the connectors (CN931 , CN932) of the outdoor fan motor. If the connection is poor, make it correct.
M How to check miswiring and serial signal error MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH MUZ-GE50VA MUZ-GE50VAH Turn OFF the power supply. Is there rated voltage in the power supply? Check the power supply. Turn ON the power supply. Check the wiring.
MUZ-GE60VA MUZ-GE71VA Turn OFF the power supply. Is there rated voltage in the power supply? Check the power supply. Turn ON the power supply. Is there rated voltage between outdoor terminal block S1 and S2? Check the wiring. Press EMERGENCY OPERATION switch once. Does the upper lamp of OPERATION INDICA- TOR lamp light up? <Confi...
N Electromagnetic noise enters into TV sets or radios Is the unit earthed? Earth the unit. Is the distance between the antennas Extend the distance between the antennas and and the indoor unit within 3 m, or is the the indoor unit, and/or the antennas and the distance between the antennas and the outdoor unit.
O Check of defrost heater MUZ-GE•VAH Check the following points before checking electric continuity. 1. Does the resistance of ambient temperature thermistor have the characteristics? Refer to 11-6.1. 2. Is the resistance of defrost heater normal? Refer to 11-4. 3. Does the heater protector remain conducted (not open)? 4.
MUZ-GE60VA MUZ-GE71VA Fuse (F62) Fuse (F601) R.V. coil (CN602) T2.0AL250V T3.15AL250V 230VAC Jumper wire for changing defrost setting (JS) Jumper wire for pre-heat control setting (JK) Signal of out- Defrost thermistor door fan motor /RT61 (CN671) (CN931) Discharge temperature thermistor/RT62 (CN671) Outdoor heat exchanger temperature thermistor...
Pull the terminal while pull out the terminal pushing the locking slowly. Locking lever lever. Connector 12-1. MUZ-GE25VA MUZ-GE25VAH MUZ-GE35VA MUZ-GE35VAH MUZ-GE42VA MUZ-GE42VAH NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) Remove the screw fixing the service panel.
OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board Photo 3 Screws of the terminal block (1) Remove the cabinet and panels. (Refer to 1.) support and the back panel (2) Disconnect the lead wire to the reactor and the following con- Screws of the heat sink nectors: support and the separator...
OPERATING PROCEDURE PHOTOS 5. Removing outdoor fan motor Photo 6 (1) Remove the cabinet and panels. (Refer to 1.) Outdoor heat (2) Disconnect the following connectors: exchanger tempera- <Inverter P.C. board> ture thermistor CN932 (Fan motor) (3) Remove the propeller nut. (4) Remove the propeller.
12-2. MUZ-GE50VA MUZ-GE50VAH NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) Remove the screws of the service panel. Screw of the top panel Screws of the cabinet (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover.
OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board Photo 3 Screws of the (1) Remove the cabinet and panels. (Refer to 1.) relay panel (2) Disconnect the lead wire to the reactor and the following con- nectors: <Inverter P.C.
OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, Photo 6 defrost thermistor, outdoor heat exchanger tempera- Outdoor heat Ambient tem- exchanger tempera- perature ture thermistor and ambient temperature thermistor ture thermistor thermistor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C.
12-3. MUZ-GE60VA MUZ-GE71VA NOTE: Turn OFF power supply before disassembly. OPERATING PROCEDURE PHOTOS 1. Removing the cabinet Photo 1 (1) Remove the screws of the service panel. Screws of the top panel (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover.
OPERATING PROCEDURE PHOTOS 2. Removing the inverter assembly, inverter P.C. board Photo 3 Screw of the (1) Remove the cabinet and panels. (Refer to 1.) relay panel (2) Disconnect the lead wire to the reactor and the following con- Screws of the nectors: PB support Earth wires...
OPERATING PROCEDURE PHOTOS 4. Removing the discharge temperature thermistor, Photo 5 defrost thermistor, outdoor heat exchanger tempera- Outdoor heat Ambient tem- exchanger tempera- perature ture thermistor and ambient temperature thermistor ture thermistor thermistor (1) Remove the cabinet and panels. (Refer to 1.) (2) Disconnect the lead wire to the reactor and the following connectors: <Inverter P.C.