Mercury MerCruiser Axius 350 MAG User Manual

With emissions control
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NOTE: The following applies to CE marked products only.
Declaration of Conformance – Mercury MerCruiser
This sterndrive or inboard engine when installed in accordance to Mercury MerCruisers' instructions complies with the
requirements of the following directives by meeting the associated standards, as amended:
Recreational Craft Directive 94/25/EC; 2003/44/EC
Applicable Requirement
Owner's manual (A.2.5)
Openings in Hull, Deck and superstructure (A.3.4)
Handling characteristics (A.4)
Inboard Engine (A.5.1.1)
Fuel System (A.5.2)
Electrical System (A.5.3)
Steering system (A.5.4)
Exhaust emission requirements (B.2)
Owner's manual (B.4)
Noise emission levels (C.1)
Ignition‑protected equipment (Annex II)
Mercury MerCruiser declares that our sterndrive or inboard engines without integral exhaust, when installed in a
recreational craft, in accordance with the manufacturers supplied instructions, will meet the exhaust emissions
requirements of the directive mentioned above. This engine must not be put into service until the recreational craft in which
it is to be installed has been declared in conformity, if so required, with the relevant provision of the directive.
Electromagnetic Compatibility Directive 89/336/EC, 92/31/EEC and 93/68/EEC
Generic emission standard
Generic immunity standard
Vehicles, boats and internal combustion engine driven
devices ‑ Radio disturbance characteristics
Electrostatic discharge testing
The notified body responsible for surveillance of the quality system under Full Quality Assurance Module H of Directive
2003/44/EC is:
Det Norske Veritas
Norway
Notified Body Number: 0575
This declaration is issued under the sole responsibility of Mercury Marine and Mercury MerCruiser.
President ‑ Mercury MerCruiser, Stillwater, OK, USA
Regulatory contact:
Regulations and Product Safety Department
Mercury Marine
W6250 W. Pioneer Road
Fond du Lac, WI 54936
USA
Identification Record
Please record the following information:
ISO 10240
ISO 9093‑1; ISO 9093‑2
ISO 8665
ISO 15584; ISO 10088; ISO 7840; ISO 10133
ISO 10088; ISO 7840; ISO 8469
ISO 10133; ISO 8846
Applicable portions of: ISO 10592, ISO 8848 and ABYC
P‑17
ISO 8178
ISO 8665
ISO 14509
ISO 8846; SAE J1171; SAE J1191; SAE J 2031
EN 50081‑1
EN 50082‑1
SAE J551 (CISPR 12)
EN 61000‑6‑2; EN 61000‑4‑2; EN61000‑4‑3
Kevin Grodzki
Standards Applied

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Summary of Contents for Mercury MerCruiser Axius 350 MAG

  • Page 1 NOTE: The following applies to CE marked products only. Declaration of Conformance – Mercury MerCruiser This sterndrive or inboard engine when installed in accordance to Mercury MerCruisers’ instructions complies with the requirements of the following directives by meeting the associated standards, as amended: Recreational Craft Directive 94/25/EC;...
  • Page 2: Read This Manual Thoroughly

    At Mercury Marine every engine is operated and tested before it is boxed for shipment to make sure that the product is ready for use. In addition, certain Mercury Marine products are tested in a controlled and monitored environment, for up to 10 hours of engine run time, in order to verify and make a record of compliance with applicable standards and regulations.
  • Page 3 Notice Throughout this publication, and on your power package, dangers, warnings, cautions, and notices, accompanied by the International Hazard Symbol , may be used to alert the installer/user to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. These Safety Alerts alone cannot eliminate the hazards that they signal.
  • Page 5: Table Of Contents

    Warranty for Government Applications......13 Canada..................2 Mercury Installation Quality Certification Program....13 Transfer of Warranty..............2 California Emissions Limited Warranty........14 Mercury Product Protection Plan: United States and Canada... 3 What Is Covered..............14 Mercury MerCruiser Limited Warranty (Gasoline‑Fueled Duration Of Coverage............14 Products Only) ................3 How To Obtain Warranty Coverage........15...
  • Page 6 Propeller Selection............41 Axius Premier Touchpad ..........56 Getting Started............... 42 General Information............ 56 20‑Hour Break‑In Period..........42 Heading Adjustment and Override......56 Launching and Boat Operation........42 Standby...............56 Operation Chart............42 Standby and Active Lights........... 56 Starting and Stopping the Engine........42 Power Icon..............
  • Page 7 Checking................92 Propellers................101 Filling................92 Propeller Repair..............101 Changing................93 Bravo Three Propeller Removal........101 Power Trim Fluid..............94 Bravo Three Propeller Installation........102 Checking................94 Serpentine Drive Belt............. 103 Filling..................94 Checking.................103 Changing................95 Replacing or Adjusting............104 Battery..................95 Corrosion Protection.............. 105 Multiple EFI Engine Battery Precautions......95 Corrosion Information.............
  • Page 8 Parts and Accessories Inquiries........140 United States and Canada..........141 Resolving a Problem............140 Outside The United States and Canada......142 Mercury Marine Service Offices........141 Dealer Checklist and Customer Orientation......142 Ordering Literature............... 141 Page iv 90-864197084 NOVEMBER 2008...
  • Page 9: Section 1 - Warranty

    ....................2 Warranty for Government Applications......13 Transfer of Warranty............... 2 Mercury Installation Quality Certification Program....13 Mercury Product Protection Plan: United States and Canada California Emissions Limited Warranty......... 14 ....................3 What Is Covered ............14 Mercury MerCruiser Limited Warranty (Gasoline‑Fueled Duration Of Coverage ...........
  • Page 10: Warranty Registration: United States And Canada

    Federal Boat Safety Act is required. You may change your address at any time, including at time of warranty claim, by calling Mercury MerCruiser or sending a letter or fax to Mercury MerCruiser’s warranty registration department with your name, old address, new address, and engine serial number.
  • Page 11: Mercury Product Protection Plan: United States And Canada

    Mississauga, Canada, L5N 7W6 Fax 1-800-663-8334 Upon processing the transfer of warranty, Mercury Marine will send registration verification to the new owner of the product by mail. There is no charge for this service. For products purchased outside the United States and Canada, contact the distributor in your country, or the distributor closest to you.
  • Page 12 Warranty claims shall be made by delivering the product for inspection to a Mercury Marine dealer authorized to service the product. If the purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury Marine.
  • Page 13: 3-Year Limited Warranty Against Corrosion

    Improper installation (proper installation specifications and techniques are set forth in the installation instructions for the product) • Improper service • Use of an accessory or part that was not manufactured or sold by Mercury Marine and that damages the Mercury product • Jet pump impellers and liners •...
  • Page 14: 4-Year Limited Corrosion Warranty: Seacore Sterndrive Models With Gas Engines

    Warranty coverage is available only to retail customers that purchase from a dealer authorized by Mercury Marine to distribute the product in the country in which the sale occurred, and then only after the Mercury Marine specified pre‑delivery inspection process is completed and documented. Warranty coverage becomes available upon proper registration of the product by the authorized dealer.
  • Page 15: Global Warranty Charts

    Warranty claims shall be made by delivering the product for inspection to a Mercury Marine dealer authorized to service the product. If the purchaser cannot deliver the product to such a dealer, written notice must be given to Mercury Marine. Mercury Marine will then arrange for the inspection and any covered repair.
  • Page 16: Consumer Application Warranty Chart

    Section 1 - Warranty Consumer Application Warranty Chart Limited Corrosion Consumer Application: Standard Factory Limited Warranty by Region & Boat Brand Warranty Non-Certified Boat Brand Certified Boat Brand All Boat Brands Vazer, Vazer Vazer Standard Models, Standar Models Scorpio Standar Models Scorpio and and...
  • Page 17: Commercial Application Warranty Chart

    Section 1 - Warranty Commercial Application Warranty Chart Limited Corrosion Commercial Application: Standard Factory Limited Warranty by Region & Boat Brand Warranty Non-Certified Boat Brand Certified Boat Brand All Boat Brands Vazer, Vazer Vazer Standard Models, Standar Models Scorpio Standar Models Scorpio and and...
  • Page 18: Government Application Warranty Chart

    Section 1 - Warranty Government Application Warranty Chart Limited Corrosion Government Application: Standard Factory Limited Warranty by Region & Boat Brand Warranty Non-Certified Boat Brand Certified Boat Brand All Boat Brands Vazer, Vazer Vazer Standard Models, Standar Models Scorpio Standar Models Scorpio and and...
  • Page 19: Global Warranty Charts

    Section 1 - Warranty Global Warranty Charts Warranty for Consumer Applications Standard Factory Limited Warranty by Certification Status of Boat Manufacturer Consumer Limited Engine Model Region Corrosion Warranty Installation Quality Not Certified Certified The Americas 1 year 3 years (excluding 2 years Brazil) 2 years...
  • Page 20: Warranty For Government Applications

    Section 1 - Warranty Warranty for Government Applications Standard Factory Limited Warranty by Certification Status of Boat Manufacturer Government Limited Engine Model Region Corrosion Warranty Installation Quality Not Certified Certified The Americas 1 year 1 year 3 years (excluding Brazil) 2 years 2 years 2 years...
  • Page 21: Warranty For Commercial Applications

    SeaCore 377 MAG with Emissions Control Australia, New Zealand 1 year or 500 hours 1 year or 500 hours Japan 1 year or 500 hours South Pacific Other Asia Mercury Installation Quality Certification Program 15502 90-864197084 NOVEMBER 2008 Page 13...
  • Page 22: California Emissions Limited Warranty

    California Emissions Limited Warranty NOTE: Mercury Marine does not establish model years for the Mercury MerCruiser product line. In order to comply with CARB warranty regulations, and for that limited purpose only, model year shall have the same meaning as calendar year. As an example, 2003 model year products refers to products manufactured during calendar year 2003.
  • Page 23: How To Obtain Warranty Coverage

    Purchaser shall not, unless requested by Mercury, ship the product or parts of the product directly to Mercury. Proof of registered ownership must be presented to the dealer at the time warranty service is requested in order to obtain coverage.
  • Page 24: Disclaimers And Limitations

    1. Mercury Marine does not establish model years for the Mercury MerCruiser product line. In order to comply with CARB warranty regulations, and for that limited purpose only, model year shall have the same meaning as calendar year. As an example, 2003 model year products refers to products manufactured during calendar year 2003.
  • Page 25: Emission Control Information Label

    Emission Control Information Label A tamper‑resistant Emission Control Information label is affixed in a visible location to the engine at time of manufacture by Mercury MerCruiser. In addition to the required emissions statement, the label lists the engine serial number, family, STD (emission standard/level), date of manufacture (month, year), and the engine displacement.
  • Page 26: Emission Certification Star Label

    Beginning January 1, 2003, one Three‑Star label will be included with each factory‑certified Mercury MerCruiser engine. All Mercury MerCruiser engines (500 hp and below) will have a Three‑Star Ultra Low Emission rating. The Three‑Star label identifies that these engines meet the California Air Resources Board's Sterndrive and Inboard marine engine 2003 exhaust emission standards.
  • Page 27 Section 1 - Warranty One Star - Low emission The one‑star label identifies personal watercraft, outboard, sterndrive and inboard engines that meet the Air Resources Board's Personal Watercraft and Outboard marine engine 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two‑stroke engines.
  • Page 28 Section 1 - Warranty Notes: Page 20 90-864197084 NOVEMBER 2008...
  • Page 29: Section 2 - Getting To Know Your Power Package

    Section 2 - Getting to Know Your Power Package Section 2 - Getting to Know Your Power Package Table of Contents Identification................. 22 Operation ............... 26 Engine Serial Number Decal MPI........22 Adjustment ............27 Bravo Transom Serial Number........22 Joystick—Basic Operation..........
  • Page 30: Identification

    The Bravo transom serial number is stamped in the U‑bolt plate of the Bravo transom assembly. Transom serial number 25904 The transom serial number is also stamped on the gimbal housing. This provides a permanent reference for authorized Mercury MerCruiser dealers. Gimbal housing...
  • Page 31: Features And Controls

    Section 2 - Getting to Know Your Power Package Features and Controls Lanyard Stop Switch The purpose of a lanyard stop switch is to turn off the engine when the operator moves outside the operator's position (as in accidental ejection from the operator's position). Stop switch Lanyard Clips to the operator...
  • Page 32: Emergency Stop (E-Stop) Switch

    Section 2 - Getting to Know Your Power Package Emergency Stop (E‑Stop) Switch The emergency stop (E‑stop) switch turns off the engines in an emergency situation, such as a person overboard or tangled propeller. When activated, the E‑stop switch interrupts the power supply to the main power relay, including power to the gauges, steering, and accessories.
  • Page 33: Sc1000 And Sc100 Digital Gauges (If Equipped)

    Section 2 - Getting to Know Your Power Package SC1000 and SC100 Digital Gauges (If Equipped) The SmartCraft SC1000 and SC100 digital gauges complement VesselView. Refer to the SC1000 and SC100 Digital Gauge Operator's Manual for more information. Typical SmartCraft gauges Tachometer Speedometer LCD System View display...
  • Page 34: Bravo Sterndrive Serial Number And Identification

    Section 2 - Getting to Know Your Power Package Bravo Sterndrive Serial Number and Identification The Bravo sterndrive serial number, gear ratio, model number, and bar code are embedded in the ground plate on the port side of the sterndrive. 33533 Bravo sterndrive information on ground plate The serial number is also stamped as a permanent reference on the sterndrive casting inside the back cover.
  • Page 35: Adjustment

    Section 2 - Getting to Know Your Power Package NOTE: When using the joystick, the computer moves the sterndrive in and out of gear even though the ERC handles remain in neutral. Typical ERC handles Neutral Forward Reverse Bow of boat 28086 Adjustment The amount of force needed to move the ERC handles and to move the ERC handles through the detentes is adjustable to help...
  • Page 36: Erc Trim Control

    Section 2 - Getting to Know Your Power Package ERC Trim Control WARNING Excessive trim can cause serious injury or death at high speeds. Use caution when trimming the sterndrive, and never trim out beyond the gimbal ring support flanges while the boat is underway or at engine speeds above 1200 RPM. Some ERC's will have a single button for trimming both sterndrives simultaneously or may have separate buttons for each sterndrive unit.
  • Page 37: Joystick And Trim Control

    Section 2 - Getting to Know Your Power Package Joystick and Trim Control 24704 Typical joystick While using the Axius joystick, the best boat control is achieved when the sterndrives are in the full down (in) position. Full down (in) trim maximizes propeller efficiency allowing the boat to move parallel with the joystick command. The joystick will function while the sterndrives are trimmed up (out), however control of the boat may be limited or altered because the inefficiency of the propellers at or near the top of the water surface.
  • Page 38 Section 2 - Getting to Know Your Power Package A circuit breaker protects the engine wiring harness and the instrumentation power lead. Test the circuit breaker by pushing the red button. To reset the breaker, push the yellow lever back into the housing. Yellow lever—shown tripped Red test button 22529...
  • Page 39: Warning Horn Signals

    Section 2 - Getting to Know Your Power Package The power trim system is protected from overload by a 110 amp fuse and a 20 amp spade fuse on the power trim pump. The trim pump may also have an in‑line circuit protection device in the power trim positive lead near the battery switch or battery connection.
  • Page 40: Audio Warning System

    Section 2 - Getting to Know Your Power Package Audio Warning System Your Mercury MerCruiser power package may be equipped with an Audio Warning System. The Audio Warning System will not protect the engine from damage. It is designed to warn the operator that a problem has occurred.
  • Page 41 Section 2 - Getting to Know Your Power Package • SkyHook—allows the boat to hold its position without lines or anchor • Response—compensates for the effects of wind, waves, and currents on the boat's direction. • Auto Heading—controls the boat on a pre‑determined heading •...
  • Page 42 Section 2 - Getting to Know Your Power Package Notes: Page 34 90-864197084 NOVEMBER 2008...
  • Page 43 Section 3 - On The Water Section 3 - On The Water Table of Contents Safe Boating Suggestions............ 36 General Information ..........51 Be Alert to Carbon Monoxide Poisoning....... 37 Heading Adjustment and Override ......51 Good Ventilation ............37 Standby ..............
  • Page 44: Safe Boating Suggestions

    Section 3 - On The Water Safe Boating Suggestions To enjoy the water safely, you should know and understand all boating regulations and restrictions that pertain to your activity. Know and obey all nautical rules and laws of the waterways. Boat operators should complete a boating safety course.
  • Page 45: Be Alert To Carbon Monoxide Poisoning

    Section 3 - On The Water Federal law requires an approved personal flotation device for every person aboard, as well as a throwable cushion or ring. Flotation devices must fit correctly and be readily accessible. Know your boating area and avoid hazardous locations. Be alert. By law, boat operators are responsible for ensuring that they can see or hear indications of danger.
  • Page 46: Basic Boat Operation

    IMPORTANT: If the boat is operated during periods of freezing temperature, precautions must be taken to prevent freeze damage to the power package. Damage caused by freezing is not covered by Mercury MerCruiser Limited Warranty. Protecting People in the Water While You Are Cruising It is very difficult for a person in the water to take quick action to avoid a boat heading in their direction, even at slow speeds.
  • Page 47: Boats With Front-Mounted, Raised Pedestal Fishing Seats

    Section 3 - On The Water Persons on the front deck could easily be thrown overboard or persons dangling their feet over the front edge could get their legs caught by a wave and pulled into the water. mc79555-1 WARNING Sitting or standing in an area of the boat not designed for passengers at speeds above idle can cause serious injury or death.
  • Page 48: Impact With Underwater Hazards

    After striking a submerged object, stop the engine as soon as possible and inspect the drive system for any broken or loose parts. If damage is present or suspected, the power package should be taken to an authorized Mercury MerCruiser dealer for a thorough inspection and necessary repair.
  • Page 49: The Bottom Of The Boat

    The boat manufacturer and the selling dealer are responsible for equipping the power package with the correct propeller. Refer to Mercury Marine's web page http://www.mercurymarine.com/everything_you_need_to_know_about_propellers6. Select a propeller that will allow the engine power package to operate at or near the top end of the recommended WOT operating RPM range with a normal load.
  • Page 50: Getting Started

    Section 3 - On The Water • Warmer weather and greater humidity cause a loss of RPM. • Operating in a higher elevation causes a loss of RPM. • Operating with a dirty boat bottom causes a loss of RPM. •...
  • Page 51: Stopping The Engine

    Section 3 - On The Water Place the remote control handle in neutral. NOTICE Without sufficient cooling water, the engine, the water pump, and other components will overheat and suffer damage. Provide a sufficient supply of water to the water inlets during operation. WARNING Explosive fumes contained in the engine compartment can cause serious injury or death from fire or explosion.
  • Page 52: Traditional Maneuvering With Steering And Thrust

    Section 3 - On The Water Move the control lever to the idle/neutral position. Depress the throttle‑only button, and move the control lever to the idle/forward or idle/reverse position. The DTS control system will sound two beeps on the audio warning horn to indicate throttle only mode is active. On console mount remote controls, the neutral light will begin to blink.
  • Page 53 Section 3 - On The Water Movement Joystick Input Boat Response (shown from light gray to dark gray) Boat moves forward 25928 24705 Boat moves aft 24706 25927 Boat moves to starboard without rotating 25929 24707 Boat moves to port without rotating 25931 24708 90-864197084 NOVEMBER 2008...
  • Page 54 Section 3 - On The Water Movement Joystick Input Boat Response (shown from light gray to dark gray) Boat moves diagonally forward and to the starboard without rotating 25926 24709 Boat moves diagonally aft and to the starboard without rotating 25924 24710 Boat moves diagonally aft and to the port...
  • Page 55 Section 3 - On The Water Movement Joystick Input Boat Response (shown from light gray to dark gray) Boat rotates clockwise 25921 24713 Boat rotates counter clockwise 25920 24714 Boat moves diagonally forward and to the starboard while rotating clockwise 25916 24715 Boat moves diagonally forward and to the...
  • Page 56: Special Digital Throttle And Shift (Dts) Features

    Section 3 - On The Water Movement Joystick Input Boat Response (shown from light gray to dark gray) Boat moves diagonally forward and to the port while rotating counterclockwise 25917 24719 Boat moves to the port while rotating clockwise 25930 24720 Special Digital Throttle and Shift (DTS) Features The DTS system features several alternate operational modes for the Electronic Remote Control (ERC) levers.
  • Page 57: Dock

    Section 3 - On The Water Item Control Function Not used None "TRANSFER" Allows boat control to be transferred to a different helm. Refer to Helm Transfer. "DOCK" Reduces throttle capacity to approximately 50% of normal throttle. Allows the boat operator to increase engine RPM for warm‑up without shifting the "THROTTLE ONLY"...
  • Page 58: Throttle Only

    Section 3 - On The Water Throttle Only 31465 "THROTTLE ONLY" button To engage Throttle Only mode: Place both ERC levers in neutral. Press the "THROTTLE ONLY" button, located on the DTS trackpad. The "THROTTLE ONLY" button light illuminates and the neutral lights blink. Place either ERC lever into gear.
  • Page 59: Sync

    Section 3 - On The Water The "1 LEVER" button lights. Place the starboard ERC lever into gear. The engine RPM raises and lowers simultaneously while the transmissions remain in the same gear. To disengage 1 (single) lever mode: Place both ERC levers in neutral. Press the "1 LEVER"...
  • Page 60: Standby

    Section 3 - On The Water Standby • In standby mode, the display shows a digital compass value and the angle of the drives when engaged. • The compass value is the actual current heading from the Axius CAN. • On the right side of the screen, an icon labeled "OFF"...
  • Page 61 Section 3 - On The Water Press the "AUTO HEADING" button to engage Axius. The button illuminates and a single beep sounds. A double beep sounds if auto heading does not engage. "AUTO HEADING" button Power icon STANDBY ACTIVE TURN TURN RESUME AUTO...
  • Page 62 Section 3 - On The Water • Tap the joystick in the direction you want to turn. Tapping the joystick left (port) or right (starboard) adjusts your course by 1° for each movement. 24707 Adjusting the heading to starboard (port opposite) Turn the wheel or press the "AUTO HEADING"...
  • Page 63: Disengage Auto Heading

    After Break‑In Period To help extend the life of your Mercury MerCruiser power package: • Ensure the propeller allows the engine to operate at or near the top of the specified WOT RPM range (Refer to Specifications and Maintenance) when at full throttle with a normal boat load.
  • Page 64: End Of First Season Checkup

    End of First Season Checkup At the end of the first season of operation, contact an authorized Mercury MerCruiser dealer to discuss and/or perform scheduled maintenance items. If you are in an area where the product is operated continuously, year‑round, you should contact your dealer at the end of the first 100 hours of operation or once yearly, whichever occurs first.
  • Page 65: Auto Heading

    Section 3 - On The Water If you press a button that has the power icon when that button light is on, the light turns off for that button and the "STANDBY" light illuminates. If you press a button with the power icon when that button light is off, the light turns on for that button, a single beep sounds, and the "ACTIVE"...
  • Page 66 Section 3 - On The Water Axius will hold the current compass heading the boat is following when the "AUTO HEADING" button is pressed. 31409 To adjust the heading while auto heading is active and the button light is on, press the "TURN" button on the touchpad or tap (quickly move) the joystick.
  • Page 67 Section 3 - On The Water • Tap the joystick in the direction you want to turn. Tap the joystick left (port) or right (starboard) to adjust your course by 1°. 24707 Adjusting the heading to starboard (port opposite) To disengage auto heading, turn the steering wheel or press the "AUTO HEADING" button. A single beep sounds when it disengages.
  • Page 68: Disengage Auto Heading

    Section 3 - On The Water If the ERC handles are moved to neutral, Auto Heading turns off, a single beep sounds, and the "STANDBY" light turns on. You cannot resume your course by pressing the "RESUME" button. "OFF" button Current heading Drive positions Engine RPM...
  • Page 69: Changing Vesselview Mode Display Times

    Section 3 - On The Water Changing VesselView Mode Display Times All modes display a screen on VesselView for three seconds by default. The length of time that a screen is visible in VesselView can be changed from no display at all, display up to 10 seconds, or display the screen until changed. To change the display time: Open VesselView.
  • Page 70: Engaging (Activating) Skyhook

    Section 3 - On The Water Engaging (Activating) Skyhook IMPORTANT: Activities in the water near the vessel while Skyhook is engaged may result in injury. The Captain (or operator) and passengers should read and observe the warning labels on the boat before Skyhook is engaged. 8M0034159 33798 Label adjacent to the Axius Premier CAN Trackpad...
  • Page 71: The Skyhook Screen In Vesselview

    Section 3 - On The Water Press the "SKYHOOK" button to engage Skyhook. 35570 Indicator light "SKYHOOK" button A safety popup (warning screen) appears on VesselView. 33920 Skyhook warning screen on VesselView To acknowledge that you understand the warning on the screen and close the safety popup, press the enter button on VesselView.
  • Page 72: Disengaging (Deactivating) Skyhook

    Section 3 - On The Water • The horizontal and vertical displacement of the vessel from the cross hairs is proportional to the position error reported by the GPS. • Each gradation of color in the circular target on the VesselView screen is equivalent to 5 meters of error. If the boat exceeds 20 meters of error, then the boat is located at the edge of the circle.
  • Page 73: Course Adjustment Using The Turn Buttons Or Joystick

    Section 3 - On The Water Press the "AUTO HEADING" button to engage the Auto Heading mode. The button illuminates and a single horn beep sounds acknowledging engagement. A double horn beep sounds if Auto Heading does not engage. 35568 Port "TURN"...
  • Page 74: To Resume A Heading

    Section 3 - On The Water Press the "TURN" button in the direction of the desired heading change. Each press of the button changes the desired heading by 10°. 35567 Port "TURN" button Starboard "TURN" button Move (press) the joystick in the desired direction to make small adjustments in the chosen heading. Each recognized movement adjusts the chosen heading by 1°.
  • Page 75: Disengaging Auto Heading

    Section 3 - On The Water • Pressed one of the "TURN" (course adjust) buttons with Auto Heading engaged. 35568 Port "TURN" button Starboard "TURN" button "RESUME" button "AUTO HEADING" button Disengaging Auto Heading Disengage the Auto Heading mode with any of the following actions: •...
  • Page 76: Response Button

    Section 3 - On The Water If Auto Heading disengaged because the steering wheel was turned, the Resume button light turns on. While the Resume button light is on, you can press the "RESUME" button to resume the course in Auto Heading. See To Resume a Heading. If you do not wish to resume the course, press the "AUTO HEADING"...
  • Page 77: Track Waypoint

    Section 3 - On The Water Number of blinks Response setting indicated Aggressiveness of correction Mild (for gentle or calm conditions) Medium (for moderate conditions) Aggressive (for severe conditions) The response level indication will appear on the Auto Heading page in VesselView. Track Waypoint WARNING In some Precision Pilot modes—"Auto Heading,"...
  • Page 78: Disengaging Track Waypoint Mode

    Section 3 - On The Water NOTE: This display screen is activated during VesselView calibration. The GPS system generates the displayed heading based on magnetic North. 31413 Track Waypoint screen Disengaging Track Waypoint Mode Disengage the Track Waypoint mode by one of the following methods: •...
  • Page 79 Section 3 - On The Water When the boat enters a waypoint arrival zone as indicated by the chart plotter, a short horn beep sounds and the "WAYPOINT SEQUENCING" button light starts blinking to inform the operator to make a turn. 35575 Indicator light "WAYPOINT SEQUENCE"...
  • Page 80: Waypoint Sequence

    Section 3 - On The Water VesselView displays a pop‑up screen warning. The operator must determine it is safe to turn the boat. If so, press the "WAYPOINT SEQUENCE" button to acknowledge that it is safe for Axius Premier CAN Trackpad to automatically turn the boat and maneuver to the new course.
  • Page 81 Section 3 - On The Water A horn beep sounds on VesselView and the green circle icon on the Axius Premier screen will display "TRACK." The "TRACK" icon on the VesselView screen should illuminate. 31411 Waypoint Sequence TRACK icon If you are in a waypoint arrival zone set by the chart plotter, Waypoint Sequence mode only informs Axius Premier it is OK to proceed to next waypoint.
  • Page 82: Cruise Control

    Section 3 - On The Water If you are not in a previously set waypoint arrival zone, "WAYPOINT SEQUENCE" mode starts auto sequencing to the waypoints in the route. Acknowledge that you understand the information presented by the pop‑up screen warning and press the enter button—the button with a check mark symbol.
  • Page 83: Axius Shift Override-Emergency Procedure

    Section 3 - On The Water Axius Shift Override—Emergency Procedure If the VesselView display shows the error message "GEAR POS DIFF" and an engine will not start or will not shift into gear, there is a problem with the Electronic Shift Control (ESC) system. If one drive is working, you may operate on one engine and drive. CAUTION Using the emergency procedure to manually shift the drive disengages shift control at the helm.
  • Page 84 Section 3 - On The Water Notes: Page 76 90-864197084 NOVEMBER 2008...
  • Page 85: Section 4 - Specifications

    Section 4 - Specifications Section 4 - Specifications Table of Contents Fuel Requirements............... 78 Axius 377 MAG, Axius SeaCore 377 MAG with Emissions Fuel Ratings ..............78 Control................81 Using Reformulated (Oxygenated) Gasolines (USA Only) Fluid Specifications............... 81 ..................78 Engine................81 Gasolines Containing Alcohol ........
  • Page 86: Fuel Requirements

    The fuel system components on your Mercury MerCruiser engine will withstand up to 10% alcohol content in the gasoline. We do not know what percentage your boat's fuel system will withstand. Contact your boat manufacturer for specific recommendations on the boat's fuel system components (fuel tanks, fuel lines, and fittings).
  • Page 87: Engine Specifications

    Section 4 - Specifications NOTE: The use of non‑detergent oils, multi‑viscosity oils (other than as specified), non FC‑W rated synthetic oils, low quality oils or oils that contain solid additives are specifically not recommended. MerCruiser/ Quicksilver Synthetic Blend, NMMA FC-W rated, 4-cycle oil MerCruiser / Quicksilver 25W40 NMMA FC-W rated oil A NMMA FC-W rated oil MerCruiser / Quicksilver 4-cycle 25W40, non FC-W rated oil...
  • Page 88: Engine Specifications

    Section 4 - Specifications Axius and Axius SeaCore Axius and Axius SeaCore Models 350 MAG 377 MAG Power 224 kW (300 hp) 238 kW (320hp) Number of cylinders Displacement 5.7 L (350 cid) 6.2 L (377 cid) 101.6 × 88.39 mm 101.6 ×...
  • Page 89: Axius 377 Mag, Axius Seacore 377 Mag With Emissions Control

    Seawater cooling system 20 liters (21 U.S. qt.) Propylene Glycol and Purified Water (winterization use only) Mercury Extended Life Coolant/Antifreeze or Extended Life Closed cooling system 19 liters (20 U.S. qt.) Ethylene Glycol 5/100 Coolant/Antifreeze mixed 50/50 with Purified Water Sterndrive—Bravo...
  • Page 90: Steering

    Section 4 - Specifications Steering Axius—All Models Capacity Fluid Type Steering system 2914 mL (98‑1/2 oz) Dexron III Power Trim Description Part Number Power Trim and Steering Fluid 92‑858074K01 SAE Engine Oil 10W‑30 Obtain locally SAE Engine Oil 10W‑40 Page 82 90-864197084 NOVEMBER 2008...
  • Page 91 Section 5 - Maintenance Section 5 - Maintenance Table of Contents Owner/Operator Responsibilities.......... 84 Replacement..............97 Dealer Responsibilities............84 Water‑Separating Fuel Filter (MPI)........98 Maintenance................. 84 Water‑Separating Fuel Filter.......... 98 Do‑It‑Yourself Maintenance Suggestions......84 GEN III Models.............. 98 Inspection................85 Removal ..............
  • Page 92: Owner/Operator Responsibilities

    It is the operator's responsibility to perform all safety checks, to ensure that all lubrication and maintenance instructions are complied with for safe operation and to return the unit to an authorized Mercury MerCruiser dealer for a periodic checkup. Normal maintenance service and replacement parts are the responsibility of the owner/operator and as such, are not considered defects in workmanship or material within the terms of the warranty.
  • Page 93: Inspection

    Check plug leads and electrical leads for damage. • Remove and inspect the propeller. If badly nicked, bent or cracked, contact your authorized Mercury MerCruiser dealer. • Repair nicks and corrosion damage on power package exterior finish. Contact your authorized Mercury MerCruiser dealer.
  • Page 94: Maintenance Log

    • Lubricate the U‑joint splines and cross bearing, if equipped with a grease fitting. • Inspect the gimbel bearing for roughness. Replace if necessary. See your certified Mercury MerCruiser dealer. • Vazer models, Alpha models, and 496 MAG Bravo models only: Lubricate the engine coupler.
  • Page 95: Engine Oil

    Section 5 - Maintenance Date Maintenance Performed Engine Hours Engine Oil NOTICE Discharge of oil, coolant, or other engine/drive fluids into the environment is restricted by law. Use caution not to spill oil, coolant, or other fluids into the environment when using or servicing your boat. Be aware of the local restrictions governing the disposal or recycling of waste, and contain and dispose of fluids as required.
  • Page 96: Changing Oil And Filter

    Fluid type 4.3L (262 cid) 3.8 liters (4 U.S. qt.) 5.0L (305 cid) Mercury/Quicksilver Synthetic Blend MerCruiser Engine Oil 25W‑40 4.25 liters (4.5 U.S. qt.) 5.7L (350 cid) Changing Oil and Filter Refer to the Maintenance schedule for the change interval. Engine oil should be changed before placing the boat in storage.
  • Page 97: Engine Oil Drain Pump

    NOTE: Adding 0.95 liters (1 quart) of engine oil will raise the level from the add mark to the top of the OK range. Engine Model Engine Oil Capacity Fluid type Mercury/Quicksilver Synthetic Blend MerCruiser Axius 5.0, 5/7 and Axius SeaCore 5.0, 5.7 4.25 liters (4.5 U.S. qt.) Engine Oil 25W‑40 90-864197084 NOVEMBER 2008...
  • Page 98: Steering Fluid

    NOTE: If the fluid level was low or you are installing or performing service to the system, be prepared to stop the engine and add fluid after the first operation. Changing Steering Fluid You do not need to change the steering fluid unless it becomes contaminated with water or debris. Contact your authorized Mercury MerCruiser dealer. Engine Coolant...
  • Page 99: Filling

    6101 The coolant level in the heat exchanger should be at the bottom of the filler neck. If the coolant level is low, contact your authorized Mercury MerCruiser dealer. Install the cap onto the heat exchanger. IMPORTANT: When reinstalling the pressure cap, be sure to tighten it until it seats on the filler neck.
  • Page 100: Changing

    Inspect the lubricant condition. If any water is visible at the bottom of the gear lube monitor, if water appears at the fill and drain plug hole, or if the gear lube appears discolored, contact your authorized Mercury MerCruiser dealer immediately. These conditions can indicate a water leak in the sterndrive.
  • Page 101: Changing

    IMPORTANT: If any water drained from the gear lube fill and drain hole, or if the gear lube appears milky, the sterndrive unit is leaking and should be checked immediately by your authorized Mercury MerCruiser dealer. Lower the sterndrive unit so that the propeller shaft is level. Fill the sterndrive unit, through the fill and drain hole, with specified gear lubricant until an air‑free stream of lubricant flows from the vent hole.
  • Page 102: Power Trim Fluid

    92-858064K01 Lubricant IMPORTANT: Use only Mercury/Quicksilver High Performance Gear Lubricant in the sterndrive unit. Install the vent screw and sealing washer. Continue to pump gear lubricant into the gear lube circuit until the lubricant appears in the gear lube monitor.
  • Page 103: Changing

    Fluid Install the cap. Changing Power trim fluid does not require changing unless it becomes contaminated with water or debris. Contact your authorized Mercury MerCruiser dealer. Battery Refer to specific instructions and warnings accompanying your battery. If this information is not available, observe the following precautions when handling a battery.
  • Page 104: Positive Crankcase Ventilation Valve (Pcv)

    Section 5 - Maintenance Remove the flame arrestor. 6110 Engine cover knob Engine cover Nuts, flame arrestor Cover mount bracket Flame arrestor Crankcase ventilation hose Clean the flame arrestor with warm water and a mild detergent. Inspect the flame arrestor for holes, cracks or deterioration. Replace if necessary. Allow the flame arrestor to air dry completely before use.
  • Page 105: Replacement

    Install the PCV valve in the valve cover and reconnect the hose, if not connected already. Ensure that the PCV valve is tightly seated in the valve cover. Replacement IMPORTANT: Use only Mercury MerCruiser replacement parts to ensure compliance with emission regulations. Remove the PCV valve from the port valve cover. PCV valve...
  • Page 106: Water-Separating Fuel Filter (Mpi)

    Removal Allow the engine to cool down. NOTE: Mercury MerCruiser recommends that the engine be shut off for 12 hours prior to filter removal. Close fuel supply valve, if equipped. Disconnect the Cool Fuel Module harness from the engine wiring harness.
  • Page 107: Installation

    10. Start the engine. Check for gasoline leaks around the fuel filter assembly. If leaks exist, stop the engine immediately. Recheck the filter installation, clean spilled fuel and properly ventilate the engine compartment. If leaks continue, stop engine immediately and contact your authorized Mercury MerCruiser dealer. Lubrication Electronic Shift Control (ESC) Shift Cable Lubricate the pivot points and the guide contact surfaces.
  • Page 108: Sterndrive Unit And Transom Assembly

    Section 5 - Maintenance Sterndrive Unit and Transom Assembly Lubricate gimbal bearing by applying approximately 8‑10 pumps of grease from a typical hand‑operated grease gun. Gimbal bearing grease fitting mc77068-1 Tube Ref No. Description Where Used Part No. U-joint and Gimbal Gimbal bearing 92-802870A1 Bearing Grease...
  • Page 109: Propellers

    Propellers Propeller Repair Some damaged propellers can be repaired. Contact your authorized Mercury MerCruiser dealer. Bravo Three Propeller Removal WARNING Rotating propellers can cause serious injury or death. Never operate the boat out of the water with a propeller installed. Before installing or removing a propeller, place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting.
  • Page 110: Bravo Three Propeller Installation

    Section 5 - Maintenance NOTE: Some damaged propellers can be repaired. Contact your authorized Mercury MerCruiser dealer. Rear propeller nut Rear propeller Rear propeller thrust hub Front propeller nut Front propeller Front propeller thrust hub Propeller shaft anode screw Flat washer...
  • Page 111: Serpentine Drive Belt

    Section 5 - Maintenance Install the propeller shaft anode over the propeller shaft nut. Place the flat washer onto the propeller shaft anode screw. 10. Place the star washer onto the propeller shaft anode screw. 11. If a propeller shaft anode is reinstalled, apply Loctite Threadlocker 271 to the threads of the propeller shaft anode screw. Propeller Propeller shaft nut Propeller shaft anode...
  • Page 112: Replacing Or Adjusting

    Section 5 - Maintenance NOTE: Minor, transverse cracks (across the belt width) may be acceptable. Longitudinal cracks (in the direction of belt length) that join transverse cracks are not acceptable. mc75130-1 • Fraying • Glazed surfaces • Proper tension ‑ See Replacing or Adjusting for proper specifications. Replacing or Adjusting IMPORTANT: If a belt is to be reused, it should be installed in the same direction of rotation as before.
  • Page 113: Corrosion Protection

    MerCathode System Battery Requirements The Mercury MerCruiser MerCathode system requires a minimum battery charge of 12.6 volts at all times to maintain functionality. Boats equipped with a MerCathode system that use shore power, and are not run for a long period of time, must use a battery charger to maintain a minimum battery charge of 12.6 volts or above.
  • Page 114: Checking The Quicksilver Mercathode System

    Checking the Quicksilver MerCathode System The MerCathode system should be tested to ensure adequate output. Perform the test where boat is moored, using the reference electrode and test meter. Contact your authorized Mercury MerCruiser dealer for service and information . Reference Electrode 91‑76675T 1...
  • Page 115: Boat Bottom Care

    Copper base paint, if not prohibited by law, can be used. • If using copper based anti‑fouling paint, avoid an electrical interconnection between the Mercury MerCruiser Product, Anodic Blocks, or MerCathode System and the paint by allowing a minimum of 40 mm (1‑1/2 in.) unpainted area on transom of the boat around these items.
  • Page 116: Sterndrive Surface Care

    Maintain a complete paint covering on the sterndrive. • Check the finish regularly. Prime and paint nicks and scratches using Mercury enamel paint and touch up paint. Use only tin– based anti–fouling paint or its equivalent on or near aluminum surfaces below the waterline.
  • Page 117: Flushing The Power Package

    Flushing the Power Package General Information Your authorized Mercury MerCruiser dealer can explain how to properly flush your power package. The boat can be equipped with a combination of any of three different types of water pickups: through the hull, through the transom, and through the sterndrive.
  • Page 118: Sterndrive Water Pickups

    Sterndrive Water Pickups There are two types of water pickups available on Mercury MerCruiser sterndrives: dual water, and side water pickups. Dual water pickups require the flushing attachment (44357Q 2) and the flush seal kit (881150K 1), and side water pickups require the flushing attachment (44357Q 2).
  • Page 119: Alternative Water Pickups

    Section 5 - Maintenance WARNING Rotating propellers can cause serious injury or death. Never operate the boat out of the water with a propeller installed. Before installing or removing a propeller, place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting.
  • Page 120: Seacore Power Package Flushing Procedure

    Section 5 - Maintenance Remove the seawater inlet hose from the seawater pump and plug the hose to prevent water from siphoning into the engine or boat. 6147 Using a suitable adapter, connect the flushing hose from the water source to the water inlet of the seawater pump. NOTICE Without sufficient cooling water, the engine, the water pump, and other components will overheat and suffer damage.
  • Page 121 Section 5 - Maintenance NOTE: Engines with the sterndrive water inlet blocked off at the gimbal housing: Refer to Alternative Water Pickups. WARNING Rotating propellers can cause serious injury or death. Never operate the boat out of the water with a propeller installed. Before installing or removing a propeller, place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting.
  • Page 122 IMPORTANT: Do not store the quick‑connect fitting in the flush socket on the engine. Doing so would allow the seawater pump to suck air during engine operation causing an overheating problem. Damages due to engine overheating are not covered by Mercury MerCruiser Warranty. Quick-connect fitting stored in the boat Quick‑connect fitting (water hose end)
  • Page 123 Section 5 - Maintenance 20. Insert the dust cover in the flush socket on the engine. Dust cover installed in the flush socket Dust cover Flush socket 18490 IMPORTANT: If the unit is to be stored in the water, the seacock should remain closed until time of usage. If unit is to be stored out of the water, open the seacock.
  • Page 124 Section 5 - Maintenance Notes: Page 116 90-864197084 NOVEMBER 2008...
  • Page 125: Section 6 - Storage

    Section 6 - Storage Section 6 - Storage Table of Contents Cold Weather or Extended Storage........118 Boat out of the Water .......... 123 Preparing Power Package for Storage......118 Manual Single‑Point Drain System......125 Engine and Fuel System Preparation ....118 Boat in the Water ..........
  • Page 126: Cold Weather Or Extended Storage

    If fuel without alcohol is not available and the boat will be stored with gasoline that contains alcohol in the tanks, drain the fuel tanks as low as possible and add Mercury/Quicksilver Gasoline Stabilizer for Marine Engines to any fuel remaining in the tank.
  • Page 127: Draining The Seawater System

    Section 6 - Storage Tube Ref No. Description Where Used Part No. Premium Plus 2-cycle TC- Fuel system 92-858026K01 W3 Outboard Oil Fuel System Treatment & Fuel system 858071K01 Stabilizer Allow the engine to cool down. IMPORTANT: Immediately wipe up any fuel spills or sprays. Close the fuel shut off valve, if equipped.
  • Page 128: Manual Single Point Drain System

    Section 6 - Storage Manual Single Point Drain System 6128 Blue handle Blue drain plug location Three Point Manual Drain System Blue drain plug 6126 Multi-Point Drain (MPD) System Side of cylinder block Bottom of exhaust manifolds 6129 Page 120 90-864197084 NOVEMBER 2008...
  • Page 129: Air Actuated Single Point Drain System

    Section 6 - Storage 6130 Water circulating pump hose Fuel cooler to thermostat housing Check valve (if equipped) 6131 Air Actuated Single Point Drain System Boat in the Water NOTE: This procedure is written for the air pump that is attached to the engine. However, any air source can be used. Close the seacock (if equipped) or remove and plug the water inlet hose.
  • Page 130 12. Remove the air pump from the air manifold and return it to the mounting bracket. 13. Mercury MerCruiser recommends leaving the drain system open while transporting the boat or while performing other maintenance. This helps ensure that all water is drained.
  • Page 131: Boat Out Of The Water

    Section 6 - Storage 14. Before launching the boat, pull up on the manual release valve. Verify that the green indicators are no longer extended. Green indicators 6135 15. Open the seacock, if equipped, or unplug and reconnect the water inlet hose prior to operating the engine. Boat out of the Water NOTE: This procedure is written for the air pump that is attached to the engine.
  • Page 132 10. Remove the air pump from the air manifold and return it to the mounting bracket. 11. Mercury MerCruiser recommends leaving the drain system open while transporting the boat or while performing other maintenance. This helps ensure that all water is drained.
  • Page 133: Manual Single-Point Drain System

    Section 6 - Storage Manual Single‑Point Drain System Boat in the Water Close the seacock (if equipped) or remove and plug the water inlet hose. Rotate the blue handle counterclockwise until it stops (approximately two turns). The red on the handle shaft indicates that the drain system is open.
  • Page 134: Three-Point Manual Drain System

    Section 6 - Storage Rotate the blue handle counterclockwise until it stops (approximately two turns). The red on the handle shaft indicates that the drain system is open. Do not overtighten the handle, as this action will create new threads. Blue handle 6141 Visually verify that water is draining.
  • Page 135: Boat Out Of The Water

    Section 6 - Storage To properly vent the cooling system, remove the blue drain plug from the side of the thermostat housing within 30 seconds. Blue drain plug location 6139 Remove the two blue drain plugs from the seawater pickup pump (front, starboard side). Blue drain plugs 6140 Verify that water is draining from each opening.
  • Page 136: Multi-Point Drain (Mpd) System

    Section 6 - Storage Multi‑Point Drain (MPD) System Place the boat on a level surface to ensure complete draining of the system. Remove the blue drain plugs from the following locations. It may be necessary to clean out the drain holes using a stiff piece of wire.
  • Page 137: Draining The Sterndrive

    Section 6 - Storage Check valve Drain plug (if equipped) 6131 On models with a seawater pickup pump, remove the two blue drain plugs. If the seawater pickup pump does not have blue drain plugs, or you are unable to access them, loosen the clamps and remove both hoses. 6145 Hose clamps Blue drain plugs...
  • Page 138: Battery Storage

    IMPORTANT: Mercury MerCruiser requires that propylene glycol antifreeze, mixed to the manufacturers instructions, be used in the seawater section of the cooling system for freezing temperatures or extended storage. Make sure that the propylene glycol antifreeze contains a rust inhibitor and is recommended for use in marine engines.
  • Page 139 Section 6 - Storage Carefully inspect the engine for fuel, oil, fluid, water and exhaust leaks. Inspect the steering system, shift and throttle control for proper operation. 90-864197084 NOVEMBER 2008 Page 131...
  • Page 140 Section 6 - Storage Notes: Page 132 90-864197084 NOVEMBER 2008...
  • Page 141 Section 7 - Troubleshooting Section 7 - Troubleshooting Table of Contents Check VesselView First............134 Insufficient Engine Temperature........135 Diagnosing EFI Problems........... 134 Low Engine Oil Pressure..........136 Diagnosing DTS Problems..........134 Battery Will Not Recharge........... 136 Engine Guardian System............ 134 Joystick................136 Troubleshooting Charts............
  • Page 142: Check Vesselview First

    Diagnosing EFI Problems Your authorized Mercury MerCruiser dealer has the proper service tools for diagnosing problems on Electronic Fuel Injection (EFI) Systems. The Electronic Control Module (ECM) on these engines has the ability to detect some problems with the system when they occur, and store a Trouble Code in the ECM's memory.
  • Page 143: Poor Performance

    Ignition problem. See Engine Runs Rough, Misses or Backfires. Engine overheating. See Excessive Engine Temperature. EFI System fault Have EFI System checked by an authorized Mercury MerCruiser dealer. Engine Runs Rough, Misses, or Backfires Possible Cause Remedy Clogged fuel filter.
  • Page 144: Low Engine Oil Pressure

    The ERC lever increases engine RPM, but does not engage gears and the boat does not move. Engage gears manually. See Section 3, Gear Engagement— Emergency Procedure. Contact your authorized Mercury MerCruiser dealer. Page 136 90-864197084 NOVEMBER 2008...
  • Page 145: Steering System

    Check for damage to the propeller. Check VesselView for Guardian fault codes that indicate reduced engine power. If found, contact your authorized Mercury MerCruiser dealer to ask if the propellers need to be changed. Check the "TROLL" button on the DTS track pad. Put the handles in Neutral and push the "TROLL"...
  • Page 146: Power Trim Does Not Operate

    Section 7 - Troubleshooting Power Trim Does Not Operate (Motor Operates but Sterndrive Unit Does Not Move) Possible Cause Remedy Trim pump oil level low. Fill pump with oil. Drive unit binding in gimbal ring. Check for obstruction. Page 138 90-864197084 NOVEMBER 2008...
  • Page 147: Section 8 - Customer Assistance Information

    Table of Contents Owner Service Assistance..........140 Resolving a Problem ..........140 Local Repair Service ..........140 Mercury Marine Service Offices ......... 141 Service Away From Home .......... 140 Ordering Literature............. 141 Stolen Power Package ..........140 United States and Canada ......... 141 Attention Required after Submersion ......
  • Page 148: Owner Service Assistance

    If your power package is stolen, immediately advise the local authorities and Mercury Marine of the model and serial numbers and to whom the recovery is to be reported. This information is maintained in a database at Mercury Marine to aid authorities and dealers in recovery of stolen power packages.
  • Page 149: United States And Canada

    • Year built United States and Canada For information on additional literature that is available for your particular Mercury MerCruiser power package and how to order that literature contact your nearest dealer or contact Mercury Marine Publications P.O. Box 1939...
  • Page 150: Outside The United States And Canada

    Outside The United States and Canada Contact your nearest dealer or Marine Power Service Center for information on additional literature that is available for your particular Mercury MerCruiser power package and how to order that literature. Please return with payment to:...
  • Page 151 Section 8 - Customer Assistance Information Wet Test Dealer Confirm vessel personality list. ☐ Ensure the steering wheel returns to center position during key "ON" of starboard engine. ☐ Perform IMU (compass) calibration and zero heading correction. ☐ Maneuver the boat to port by moving the joystick to full port. Ensure undesirable movement can be corrected by ☐...

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