Page 1 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Operator's Manual Sweeper/scrubber Beginning with Serial No. 690060 READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel;...
Page 2: Table Of Contents
ADJUSTING THE MAIN BROOM HEIGHT ... 1-28 REPLACING THE MAIN BROOM ... 1-28 MAIN BROOM LEVEL ADJUSTMENT ... 1-28 SIDE BROOM ... 1-29 CHECKING THE SIDE BROOM SWEEP PATTERN ... 1-29 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 TABLE OF CONTENTS 1 - 1...
Page 3 REAR SQUEEGEE (40”) ... 2-22 REAR SQUEEGEE (46”) ... 2-24 REAR SQUEEGEE LIFT SYSTEM (12V AND 36V) ... 2-26 SWING SQUEEGEE SUPPORT ... 2-28 SOLUTION TANK ... 2-30 SOLUTION CONTROL ... 2-32 RECOVERY TANK ... 2-34 1 - 2 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 4 SEAT BELT ASSEMBLY ... 3-14 SQUEEGEE WAND ... 3-15 PAD DRIVER (20”) ... 3-16 SPRAY & VAC WAND (12V & 36V) ... 3-17 HYDRAULIC KIT ... 3-21 INDEX ... 3-22 WARRANTY ... 3-25 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 TABLE OF CONTENTS 1 - 3...
Page 5: Specifications
Two (2)16 in (41cm) x 3.75 in (8.26 cm) One (1)16 in (41 cm) x 4.00 in (10.16cm) 8° (battery) 36 in (91.4 cm) 10 inches (25.4 cm) Nylon (High density) Proex Nylon Eight (8) Row 16 inches (40.6 cm) Diameter AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 6 ESP System w/o Detergent Provisions Pad Drivers Spray and Vac Wand Option Linatex Squeegee 720 Amp Hour Battery AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Key Switch Rectangular Hour Meter Battery Rollout Recovery High Light Dust Control Switch(with certain models) Solution Low Light...
Page 7: Machine Dimensions
MACHINE DIMENSIONS 46" (116.8 cm) 79” (200.6 cm) 52" (132 cm) 37.6" (95.5 cm) c1961/0002 87” (221 cm) 1 - 6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 8: Standard Hardware & Torque Values
* = Torque values for #6 through 1/4 are lb./in. All others are lb./ft. Decrease the torque by 20% when using thread lubricant The torque tolerance is ± on torque values. C2000/9905 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 STANDARD HARDWARE & TORQUE VALUES Grade 410H Stainless...
Page 9: Hydraulic Torque Requirements
3/4-16 46-50 7/8-14 65-70 1 1/16-12 65-70 1 3/16-12 92-100 1 5/16-12 125-140 1 5/8-12 150-165 1 7/8-12 NOTE AMERICAN-LINCOLN TECHNOLOGY Str. Fitting or Locknut Torque LB-FT 8-10 14-16 18-20 24-25 50-60 72-80 125-135 160-180 200-220 210-280 270-360 SMART 2000...
Page 10: Decimal - Metric Conversion Table
DECIMAL - METRIC CONVERSION TABLE DECIMAL DECIMAL FRACTION MILLIMETER FRACTION MILLIMETER C-2001/9907 AMERICAN-LINCOLN TECHNOLOGY 1 - 9 SMART 2000...
Page 11: Machine Preparation
MACHINE PREPARATION YOUR SMART 2000 MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TO OPERATE WITHOUT FOLLOWING THESE INSTRUCTIONS. PREPARING THE MACHINE FOR OPERATION (IC Engine Powered) 1. Connect and tighten battery cables. 2. Fill the tank with REGULAR GRADE gasoline. (Diesel fuel if equipped with diesel engine.) Never fill the tank while the engine is running.
Page 12 BATTERY POWERED MACHINES *Uncrate the machine and carefully remove from skid to prevent damage. *The SMART 2000 machines that are shipped without batteries have the (+) positive drive motor lead disconnected. *Open the battery compartment and connect the (+) positive motor lead to the top terminal post (the wire “P”...
Page 13: Safety Instructions
Stop and leave this machine on a level surface. When you stop the machine, put the power switch in the “OFF” 1 - 12 DANGER WARNING CAUTION ATTENTION NOTE WARNING WARNING dust, solvents, and thinners. WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING position and engage the Wheel Lock. AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 14 To prevent serious injury or possible property damage, turn Key Switch to “O” position before disconnecting the battery cable from the machine for charging or service. AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SAFETY INSTRUCTIONS WARNING dock.
Page 15 Use caution when mounting or dismounting the machine particularly on wet slippery surfaces. Do not dump the hopper over an open pit or dock. Do not dump the hopper when positioned on a grade (ramp). The machine must be level (horizontal). 1 - 14 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 16: Operation Of Controls And Gauges
Figure 3 Figure 4 Figure 5 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 OPERATION OF CONTROLS AND GAUGES LIGHT SWITCH (See Figure 2) The light switch is located above the horn button to the left of the steering wheel. By pressing on the lower part of the...
Page 17: Battery Condition Meter
The lever is spring loaded to the “LOCK” position. To adjust the seat, push the lever to the “RIGHT” and move the seat to the desired position. Then release the lever to “LOCK” the seat into place. AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 18: Filter Shaker Switch
Turning the knob to the left (counterclockwise) will lower the side broom. Figure 11 AMERICAN-LINCOLN TECHNOLOGY 1 - 17 SMART 2000...
Page 19: Scrub Deck Switch
To turn the water and solution off turn the knob all the way counterclockwise. NOTE For best results, discontinue application of solution 10 feet before stopping or making a 90° or 180° turn. AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 20: Low Solution Light (Warning Light)
The sight gauge is used to indicate the level of fluid in the reservoir. The fluid level must be visible in the sight gauge when the hopper is in the down position. Figure 17 AMERICAN-LINCOLN TECHNOLOGY 1 - 19 SMART 2000...
Page 21: Accelerator And Directional Control Pedal
The panel filter can now be lifted out and cleaned or replaced. To install the replacement panel filter, place a new filter in the machine, lower the frame and twist the knob clockwise to lock the filter in place. AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 22: Main Broom Compartment Door
The main broom compartment door is located in front of the left side tire of the machine. The door provide access to the main broom for service or inspection. The hopper must be raised to access. Figure 21 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 OPERATION OF CONTROLS AND GAUGES - Cont. Figure 20 WARNING Engage hopper safety arm while accessing the main broom.
Page 23: Esp System Operating Instructions
ESP SYSTEM OPERATING INSTRUCTIONS THE SCRUBBING SYSTEM - HOW IT WORKS There are two scrubbing systems available for the SMART 2000 machine, the non-recycling or standard scrubbing system and the recycling or ESP scrubbing system. THE NON-RECYCLING OR STANDARD SCRUBBING SYSTEM - HOW IT WORKS During the scrubbing process, detergent solution water from the solution tank is fed to the solution line.
Page 24: Operating Instructions
2. Check sweeping brooms for wear or damage. 3. Check all flaps for wear, damage and adjustment. 4. Check all systems for leaks. 5. Charge and service motive power batteries. 6. Check squeegees for damage. AMERICAN-LINCOLN TECHNOLOGY SMART 2000 OPERATING INSTRUCTIONS NOTE NOTE NOTE 1 - 23...
Page 25: Service Chart
27 Lubricate all bushings with anti-seize lubricant. The bushings are located on the steering, scrub deck lift, and squeegee lift 250 HOUR MAINTENANCE CHECKLIST 28 Lubricate squeegee casters. 29 Clean solution tank and filter screen. 30 Replace hydraulic filter element. 31 Clean hydraulic reservoir. 1 - 24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 26 11,12,29 3,13,14 5,16 21,28 C1960/0102 21,28 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 5,16 4,31 5,16 9,17 8,18 Figure 23 SERVICE CHART DIAGRAM 6,19 1,20 1 - 25...
Page 27: Helpful Hints For Cleaning Operation
½ inch (1.3 cm) in length. Replace squeegee rubbers when all usable edges have become rounded with wear, impairing the wiping action. 1 - 26 SIDE AISLES MAIN AISLE SIDE AISLES Figure 24 WARNING not scrape the sides of the machine. NOTE AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 28: Service Precautions
To prevent burns from steam or scalding hot coolant being expelled from the radiator, use extreme care when removing the radiator cap. Wait until the engine has cooled. AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE PRECAUTIONS WARNING the equipment you are working on.
Page 29: Service Instructions
6. Swing the idler hub to engage the main broom and close the access door. Check the door latch for proper engage ment when closed. 7. Check the Main Broom sweep pattern and adjust as necessary. AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 30: Side Broom
SIDE BROOMS SERVICE Figure 27 Figure 28 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE INSTRUCTIONS (Cont.) SIDE BROOM The Side Broom sweeping angle is not adjustable however the height of the side brooms can be adjusted to compensate for wear as the broom becomes worn from use.
Page 31: Hopper
Be careful to not damage the filter media while cleaning. The filter can be cleaned with a solution of soap and water. If this cleaning method is used do not use the filter until it has completely dried. 1 - 30 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 32: Replacing The Dust Control Filter
2. Loosen the flap retaining screws and adjust the flap to clear the floor and leave a 1/16" to 1/8" gap. 3. Tighten flap retaining screws while holding flap in position. 4. Drive the machine on a smooth surface and recheck the flaps for proper floor clearance. AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE INSTRUCTIONS (Cont.) Figure 31 1 - 31...
Page 33: Adjusting The Brake Pedal
5. With parking brake “off” rotate wheel with minimum drag (not completely free) ADJUSTING THE FOOT THROTTLE SWITCH With the foward/reverse pedal in the neutral position, the switches can be adjusted to .100” of face on the forward/reverse pedal. 1 - 32 Figure 33 WARNING hopper. WARNING AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 34: General Machine Maintenance
11. Close the breather filter cap. Rotate the reservoir into the engine compartment. 12. Replace the engine covers. Figure 35 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 GENERAL MACHINE MAINTENANCE FILLING THE HYDRAULIC RESERVOIR (Figure 29) 1. Access to the hydraulic reservoir is located in the engine compartment.
Page 35: Replacing The Scrub Brush
If the detergent pump does not operate at this time, a further electrical or mechanical check is required (see Electrical Troubleshooting Guide or Detergent Pump Troubleshooting). 1 - 34 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 36: Recycling Pump Esp System
4. Reinstall the squeegee clamp band and tighten the clamp bolt. Figure 39 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 GENERAL MACHINE MAINTENANCE (Cont.) ADJUSTING THE REAR SQUEEGEE LIFT Loosen nut (2-00-00641).
Page 37: Emptying The Recovery Tank
When finished draining recovery tank loosen both knobs on the recovery clean out door. The door will pivot on the left knob, allowing room to let any debris to be sprayed out of the recovery tank with a water hose or pressure washer. 1 - 36 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 38: Parts List Legend
SHTB WELD -KCP -FDP -HDP -COP C-2004 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ABBREVIATIONS - SCREWS = Adjusting Screw = Adjusting Plunger Screw = Binding Head Machine Screw = Button Head Socket Screw = Captivated Slotted Screw = Captivated Wing Screw = Flat Head Machine Screw...
Page 39: Hardware Legend
Flat Washer, .750 x .390 x .094 Lock Washer, Helical Spring 3/8 Med. Nut, 3/8-16 Hex. Nut, 3/8-16 Stop Screw, 1/2-13 x 1.000 HHC Screw, 1/2-13 x 1.250 HHC Screw, 1/2-13 x 1.750 HHC Screw, 1/2-13 x 2.250 HHC AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 40 H117 2-00-05067 H118 2-00-02618 H119 2-00-05005 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HARDWARE LEGEND Description Screw, 1/2-13 x 2.750 HHC Screw, 1/2-13 x 3.000 HHC Flat Washer, 1.063 x .531 x .094 Lock Washer, 1/2 HS Med. Nut, Hex. 1/2-13 x .750 x .437 Nut, 1/2-13 Fiber Lock Screw, 1/2-20 x 1.000 HHC...
Page 41 Nut, Hex Jam .50-13 STL. Screw, 1/4-20 x 4.500 Screw, 5/16-18 x 1.500 Screw, 1/4-20 x .750 THM Screw, 10-24 x 2.750 RDH Screw, #8-32 x .750 BHS SS Threaded Insert, #8-32 Screw, 5/16-18 x 1.000 HHC AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 42 2-00-00064 H235 2-00-00197 H236 2-00-02369 H237 2-00-05356 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HARDWARE LEGEND Description Screw, 25mm - M8 x 1.250 Clip, Water Line Screw, M6 x 1.000 x 10mm HHC Screw, 5/8-16 x 2.500 HHC Lock Washer, M10 Screw, M10 x 1.500 x 25mm Screw 1/4-20 x 1.125 HHC Cad.
Page 43 Bearing - Double Seal Square Key, .188 - .187 x 1.250 Lockwasher, 5/8 Int. Spacer, 1/2 ID 3/4 .625 Lg. Spacer, 1/2 ID 3/4 .3/8 Lg. Bearing Flat Washer, 1.125 x .765 x .062 Tye - Wrap AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 44 2-00-03993 H323 2-00-00244 H324 2-00-05329 H325 2-00-00092 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HARDWARE LEGEND Description Terminal Terminal, 1/4 x .03 12-10 Cotter Pin, .063 x.500 Flat Washer, 1.375 x .563 x .109 STL Washer, Spring, Shakeproof Flat Washer, .750 x .343 x .050 SS Screw, .25 - 20 x 2.25 HHC...
Page 45: Ordering Parts
SERIAL NO. American Lincoln Technology Bowling Green, Ohio MACHINE CATALOG NUMBER SMART 2000 40" Sweeper/Scrubber SMART 2000 46" Sweeper/Scrubber SMART 2000 40" Sweeper/Scrubber w/ Dust Control SMART 2000 46" Sweeper/Scrubber w/ Dust Control ® Alto U.S., Inc. Distributor AMERICAN-LINCOLN TECHNOLOGY...
Page 46: Electrical Schematic (Battery)
ELECTRICAL SCHEMATIC (BATTERY) C1535/0301 AMERICAN LINCOLN TECHNOLOGY 1-45 SMART 2000...
Page 47 ELECTRICAL SCHEMATIC (BATTERY) CONT C1535A/0301 1-45A AMERICAN LINCOLN TECHNOLOGY SMART 2000...
Page 48: Connection - Harness Routing (Battery)
MOTOR HORN SEAT SW. NEG. POST DOWN STROBE LIGHT ROUTE H&77H UNDER SPACER C1536/0102 AMERICAN LINCOLN TECHNOLOGY SMART 2000 HARNESS ROUTING (BATTERY) NOTE: REV. Connect to (-) terminal on power panel along with D wire FWD. SOL. REC. NORMAL HEAVY...
Page 49: Hydraulic Schematic (Battery)
PORT A RETURN FILTER 10 MICRON (REF 7-24-04013) HYDRAULIC RESERVOIR 4.0 GAL (REF 7-83-04183) AMERICAN LINCOLN TECHNOLOGY SMART 2000 STEERING CONTROL UNIT STEERING CYLINDER (REF 7-88-00080) 1.5 DIA. BORE W/ .75 ROD 6.25 STROKE (REF 7-17-05010-1) SEQUENCE VALVE (REF 7-12-02037) 3-WAY SOL.
Page 50 NOTES AMERICAN-LINCOLN TECHNOLOGY 1 - 45 SMART 2000...
Page 51 Power Panel (36V) Cont..2-66 Power Panel (36V) Cont ... 2-68 Power Steering ... 2-70 Electrical Power Panel (36V) ... 2-72 Instrument Panel ... 2-74 Instrument Panel (12V)... 2-76 Decals ... 2-78 Notes ... 2-80 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 52: Main Broom
Nut, 5/16-18, Insert Fiber Screw, 3/8-16 x 1.250 HHC Screw, 5/16-18 x 1.25 Grade 8 Screw - ¼-28 x ¼ set Screw - 3/8 x 1 Sc. HD Cap 5/16-18 x ½ Shldr. Screw Stl AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. SMART 2000...
Page 53 MAIN BROOM ASSEMBLY- EXPLODED VIEW H360 H358 H359 H237 C1904/0102 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 54 Lock Washer, 1/2 HS Med. Nut, Hex. 1/2-13 x .750 x .437 Lock Washer, Helical Spring Set Screw, ¼-20 x .250 HSKCP Screw, 5/16-18 x 1.750 HCC Screw BTN HD SKT AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. Ref. Ref. Ref. SMART 2000...
Page 55 LOCTITE COLLAR TO BE FLUSH WITH END OF BROOM MOTOR SHAFT AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MAIN BROOM ASSEMBLY (cont.) - EXPLODED VIEW REF MAIN BROOM H64 H87 H318 H150 ITEM #7-08-00938 MUST ROTATE FREELY FOR MAIN BROOM ASSEMBLY C1937/0102...
Page 56: Main Broom Baffle And Flaps
Lock washer, 5/16 HS Med. Nut, 5/16 -18 Insert Fiber Flat Washer, 1.062 x .265 x .062 Bolt Carriage, .25-20 x .75 GR 5 ZN Screw, #10 - 24 x .500 T/C HH Carriage Bolt, .38-16 x 1.50 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 57 21.0 lg, QTY (1) EDGING FOR DRIVE WHEEL HOSES 5.5 lg, QTY (2) 3.25 lg, QTY (1) AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MAIN BROOM BAFFLE AND FLAPS - EXPLODED VIEW EDGING 3.75 lg, QTY (2) 1.75 lg, QTY (2) E 600...
Page 58 Lock Washer, 5/16 HS Med. Nut, 5/16-18, Insert Fiber Screw, 3/8-16 x 1.250 HHC Screw, 1/2-13 x 1.250 HHC Nut, 1/2-13 Fibre Lock Lock Washer, Helical Spring 5/16-18 x ½ Shldr. Screw Stl AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. Ref. Ref. SMART 2000...
Page 59: Side Broom (12V & 36V)
RAW #3-73-00024 TIGHTEN BOLT SO THAT CABLE END MOVES FREELY ASSEMBLE 'ARM SIDE BROOM' ROTATES FREELY AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SIDE BROOM (12 & 36V) - EXPLODED VIEW 1 H65 H360 USE WASHER (#0409) NOT TO HAVE A DOOR INTERFERED W/ A MOTOR...
Page 60: Hopper Assembly (12V & 36V Battery)
Nut, 5/16-18, Insert Fiber Flat Washer, 1.063 x .531 x .094 Nut, ½-13 Fiber Lock Screw, 1/2-13 x 2.500 HHC Nut, Fiber Insert #8-32 Steel Screw, #8-3 x 1.500 RHM Lock Washer Screw, Shoulder 1/2-1/2 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 61 HOPPER ASSEMBLY (12V & 36V BATTERY)- EXPLODED VIEW SCALE 0.200 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ADD WATER H89 4 H34 AS NEEDED H320 GLUE #6000 2-PLACES C1918/0007 H159 13 H121 NOTE: SEE SWITCH SETTING BELOW 2-11...
Page 62: Scrub Deck Actuator
Screw, 1/2-13 x 2.250 HHC Flatwasher, 1.063 x .531 x .094 Nut, 1/2 - 13 Fiber Lock Screw, 5/16-18 x 1.750 HCC Washer, 11/16 OD x .260 ID x .050 3/8-16 x 0.75 Carriage Bolt AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. SMART 2000...
Page 63 SCRUB DECK ACTUATOR ASSEMBLY- EXPLODED VIEW H370 H226 H150 c1956/0102 H45 H44 H35 AMERICAN-LINCOLN TECHNOLOGY 2-13 SMART 2000...
Page 64 Flat Washer, .750 x .390 x .094 Lock Washer, Helical Spring 3/8 Med. Nut, Hex ½-13 x .750 x .437 Nut, Hex Fiber Insert 1/2-20 Washer, Engine Mount Nut, Hex-Jam .50-20 3/8-16 x 0.75 Carriage Bolt AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 65 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (40”)- EXPLODED VIEW H243 H372 C1922/0102 ADD NEVERSEIZE TO SHAFTS H225 2-15...
Page 66: Scrub Deck Assembly (40")
Hose - Heater (¾ ID x 14.75 Lg.) Hose - Heater (¾ ID x 17.00 Lg.) Screw, 3/8-16 x 1.000 HHC Nut, 3/8-16 Hex Screw - HHM .375-16 x 1.75 AMERICAN-LINCOLN TECHNOLOGY 2 H48 H357 FRONT OF MACHINE C1976/0102 Qty. SMART 2000...
Page 67: Scrub Deck Assembly (46")
7-33-02434 2-00-05380 2-00-02220 7-33-02424 7-25-02012 C1959/0102 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (46”) Description Heater Hose (¾ x 5.5 lg) Heater Hose (5/8 x 21 lg) Heater Hose (5/8 x 11.5 lg) Heater Hose (5/8 x 6.5 lg) Heater Hose (¾ x 2 lg) Fitting - 90º...
Page 68 Lock Washer, Helical Spring 3/8 Med. Nut, Hex. 1/2-13 x .750 x .437 Nut, Hex Fiber Insert 1/2-20 Washer, Engine Mount Nut, Hex-Jam .50-20 Flatwasher .750 x .312 x .065 Stl. Zn. Bushing 3/8-16 x 0.75 Carriage Bolt AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 69 SCRUB DECK ASSEMBLY (46”) - EXPLODED VIEW H243 H365 H372 H350 H225 C1958/0102 AMERICAN-LINCOLN TECHNOLOGY 2-19 SMART 2000...
Page 70: Side Squeegee (40")
Pin, Lock Up Rubber, Side Squeegee (inner) Rubber, Side Squeegee (outer) Tool, Side Squeegee (LH) Tool, Side Squeegee (RH) Screw, 1/4-20 x 1.250 HHC Nut, 1/4-20 Insert Fiber Washer, .625 x .281 x .063 AMERICAN-LINCOLN TECHNOLOGY C1916/0007 Qty. SMART 2000...
Page 71: Side Squeegee (46")
7-77-00143 7-86-08066 7-86-08065 HARDWARE USED: 2-00-02587 2-00-00641 2-00-03702 C1967/0006 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 NUT SUPPLIED WITH CASTER Description Caster Clamp - R.H. Side Squeegee (46”) Rubber - Side SQG (Inner) Rubber - Side SQG. (Outer) Tool - Side Squeegee (LH) Tool - Side Squeegee (RH) Screw, 1/4-20 x 1.250 HHC...
Page 72: Rear Squeegee (40")
Screw, 3/8-16 x 2.000 HHC Flat Washer, .750 x .390 x .094 Nut, 3/8-16 Hex. Bolt Carriage , .38-16 x 3.50 SST Screw - HHM .313 - 18 x 1.75 STL Roll Pin, 1/4 x 1.00 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 73 H283 H261 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR SQUEEGEE (40”) - EXPLODED VIEW NOTE: KNOBS TO BE HAND TIGHTENED ONLY NUT SUPPLIED WITH CASTER APPLY GREASE TO CASTER H259 APPLY NEVER-SEIZE TO THREADS C1915/0007 2-23...
Page 74: Rear Squeegee (46")
Squeegee Weldment Strap - Squeegee Clamp Wheel Screw, 3/8-16 x 2.000 HHC Flat Washer, .750 x .390 x .094 Nut, 3/8-16 Hex. Bolt Carriage, .38-16 x 3.50 sstl. Screw - HHM .313-18 x 1.75 Stl. AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 75 NUT SUPPLIED WITH CASTER APPLY GREASE TO CASTER AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR SQUEEGEE (46”) - EXPLODED VIEW NOTE: KNOB TO BE HAND TIGHTENED ONLY H259 C1963/0007 APPLY NEVER-SEIZE TO THREADS H261 2-25...
Page 76 Bolt Carr., .25-20 x .75 GR 5 ZN Carriage Bolt, 3/8-16 x 1.000 Screw, 5/16-18 x 1.25 Grade 8 Screw -HSHC, .25-20 x 1.50 Flatwasher 2.000 x .281 x .080 Screw - RHM ¼-20 x 2¼ AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 77 REAR SQUEEGEE LIFT SYSTEM (12V & 36V)- EXPLODED VIEW H131 H237 C1903/0103 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 17 16 H369 20 19 H331 REF MAIN FRAME REF SQUEEGEE SUPPORT SETSCREWS SUPPLIED WITH COUPLING H368 2-27...
Page 78: Swing Squeegee Support
Weldment - Bracket Assy R.H. Nut, 5/16-18, Insert Fiber Screw, 3/8-16 x 1.250 HHC Screw, 3/8-16 x 1.500 HHC Screw, 1/2-13 x 3.000 HHC Nut, Hex Fiber Insert 1/2-20 Screw, 5/16-18 x 1.25 Grade 8 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 79 H237 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SWING SQUEEGEE SUPPORT - EXPLODED VIEW NUT SUPPLIED WITH CASTER H171 10 H65 APPLY NEVER-SEIZA TO THREADS APPLY GREASE C1938/0007 TO CASTER 2-29...
Page 80: Solution Tank
Flat Washer, .500 x .219 x .063 Nut, Hex Fiber Insert #10-24 Screw, 1/4-20 x .750 HHC Nut, 1/4-20 Insert Fiber Screw, 3/8-16 x .750 HHC Lock Washer, Helical Spring 3/8 Med. Terminal Insulated Bullet Plu Clamp - Witteck - C24P AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 81 H352 ANOTHER CORNER OF SEAL ALIGNED WITH A TOP OF BRACKET AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SOLUTION TANK - EXPLODED VIEW H344, TERMINAL TFE SEAL C1920/0106 2-31...
Page 82: Solution Control
Screw, #10-24 x .750 RHM Nut, Hex Fiber Insert #10-24 Screw, ¼-20 x 1.000 HHC Nut, Hex ¼-20 x.437x.218 Nut, ¼-20 Insert Fiber Washer, .625x.218x.063 Flatwasher, .437 x .192 x .031-s Screw - HHM 8-32 x .375 Brass/Chr AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 83 H345 USE WITH 46" SCRUBDECK AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SOLUTION CONTROL - EXPLODED VIEW 15.0º REF 4.51 MAX C1917/0012 REF MAIN FRAME H189 2-33...
Page 84: Recovery Tank
Lock Washer, Helical Spring Flatwasher, .875 x .375 x .060 Screw, #10-16 x .500 Screw, #10-24 x .500 T/C HH Flat Washer, .625 x .203 x .031 Washer - Flat .063 x .265 x .063 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 85 H346 TFE SEAL AMERICAN-LINCOLN TECHNOLOGY SMART 2000 RECOVERY TANK - EXPLODED VIEW SILICONE SEAL TO TANK H126 H230 H136 #242 LOCTITE IN TANK INSERT C1919/0102 2-35...
Page 86 Switch - Proximity (Normally Open) Screw, 1/4-20 x .750 HHC Screw, 1/4-20 x .625 HHC Nut, 1/4-20 Insert Fiber Lock Washer, Helical Spring Nut, Fiber ¼-28 Screw, HHC .25-20 x 3.00 Nut, Hex Hvy. .50-13 stl-zn AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 87 REF MAIN FRAME AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FWD/REV CONTROLS - EXPLODED VIEW H233 H319 H114 REF HYDRAULIC PUMP AND PUMP MOUNTING BRACKET 2-37...
Page 88: Brake Assembly
Screw, ¼-20 x 1.500 HHC Nut, ¼-20 Insert Fiber Washer, .625 x .281 x .063 Nut, Hex. 5/16-18 x .500 x .265 Nut, 5/16-18, Insert Stop Screw, 5/16-18 x .875 HHC Stl Lock Washer - helical sps, 8 MDM AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 89 BRAKE ASSEMBLY - EXPLODED VIEW H190 C1930/0007 AMERICAN-LINCOLN TECHNOLOGY 2-39 SMART 2000...
Page 90: Front Wheel Assembly
Nut - Wheel Roller Bearing Static Strap Stud Washer - Thrust Screw, ¼-20 x .750 HSHC Nut, 5/16-18, Insert Fiber Screw, 5/16-18 x 2.250 HHC Lock Washer, 3/8 Bolt Washer, 1.063 x .031 x .063 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 91 THEN TIGHTEN USING A 3/8" AIR IMPACT WRENCH NOTE: TYPICAL ASSEMBLY OF BOTH SIDES C1902/0008 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FRONT WHEEL ASSEMBLY - EXPLODED VIEW NOTE: USE LOCTITE 262 THEN RUN THE STUDS INTO THE HUB UNTIL THEY ARE FLUSH WITH THE BACK FACE OF THE HUB.
Page 92: Rear Wheel Assembly
Nut, 1/2-13 Fibre Lock Screw, 3/4-10 x 2.250 HHC Lock Washer, 3/4 Helical Spring Screw, Hex SOC Cap, .312 - 18 x .50 Nut, Hex-Jam .50-20 Screw, HHC M14 x 1.50 x 45mm gr10 AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. Ref. Ref. SMART 2000...
Page 93 REF MAIN FRAME LOCKTITE 242 TORQUE 75-85 FT-LBS C1901/0008 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR WHEEL ASSEMBLY - EXPLODED VIEW H109 H243 LOCKTITE 609 TORQUE TO 5 FT-LBS H221 APPLY H312 LOCKTITE 262 NOTE: TORQUE TO 50 FT-LBS LOOSEN AND RESET...
Page 94: Front Cover And Latch Assembly
Flat Washer, .687 x .344 x .062 Lock Washer, 5/16 HS Med. Nut, 5/16-18, Insert Fiber Nut, 3/8-16 Hex. Screw - RH, .25-20 x .75 #10-24 BHCS 1.00 Black Oxide Carriage Bolt .31-18 x 1.50 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 95 FRONT COVER AND LATCH ASSEMBLY - EXPLODED VIEW SELASTIC SPRING IN BLOCK H343 H342 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 C1954/0106 H343 H268 2-45...
Page 96: Seat Assembly
Tye Rap Nut, 5/16 - 18 Insert Fiber Screw, 3/8 - 16 x .750 HHC Flat Washer, .750 x .390 x .094 Lock Washer, Helical Spring 3/8 Med. Screw - HHC - .375-16 x .63 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 97: Access Panels
Key No. Part Number 7-16-07421 7-16-07433 7-21-04044 HARDWARE USED: H366 2-00-00011 C1927/0007 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Description Cover - Steering Access Cover - Harness Access Edging - Access Panel Screw, #10-24 x .500 FHM, Zn. ACCESS PANELS H366 C1927/0007 Qty.
Page 98: Roll Out Battery
Screw, 3/8-16 x 1.000 HHC Screw, 1/2-13 x 1.750 HHC Flat Washer, 1.063 x .531 x .094 Nut, ½-13 Fiber Lock Screw, 1/2-13 x 2.000 HHC Screw, ½-13 x 1.500 HHCS AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. Ref. Ref. Ref. SMART 2000...
Page 99 HOLES AS SHOWN H148 DETAIL A H213 DETAIL B DETAIL C C1929/0012 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ROLLOUT BATTERY - EXPLODED VIEW H64 H62H58 DETAIL D DETAIL E H58 2 H62 NOTE: ARROW IN BATTERY COMPARTMENT VIEW INDICATES DIRECTION OF SCREW AS ASSEMBLED.
Page 100 Washer, .625 x .281 x .063 Screw, 5/16-18 x 1.000 HHM Flat Washer, .687 x .344 x .062 Nut, 5/16-18, Insert Fiber Lock Washer, Helical Spring Carriage Bolt, 1/4-20 x .750 Screw, 5/16-18 x .625 HHC AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 101 SEALSTIC BOTH ENDS C1935/0006 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 DUST CONTROL- EXPLODED VIEW H151 NOTE: LOCTITE 242 ALL SETSCREWS 2-51...
Page 102 Bracket - Manifold Pivot Pivot - Imp. Manifold Filter - Panel Rid - Threaded (5/16-18) Knob Nut, ¼-20 Insert Fiber Screw, 5/16-18 x 1.000 HHM Flat Washer, .687 x .344 x .062 Nut, 5/16-18, Insert Fiber AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 103 7-82-00044 0775-159 HARDWARE USED: 2-00-00049 2-00-00426 2-00-01246 H187 2-00-00071 C1974/0102 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Description Solenoid 20 Second Timed Relay Circuit Breaker (25 AMP) CB-14 Boot Circuit Breaker - 25 Amp Boot (7/16) Relay - 36v w/ Diode Assembly Switch Diode Assembly Screw, #10-24 x .500 RHM...
Page 104 Motor Mounting Ring Motor 36V 3 Stage Vacuum Stud, Vac Motor Screw, #10 - 24 x .750 RHM Nut, Hex Fiber Insert #10 - 24 Screw, 1/4 - 20 x .750 HHC Lock Washer, Helical Spring Terminal AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 105 REF. MAIN FRAME SEAL WITH SEALASTIC POSITION OF MOTOR BRUSHES AS SHOWN WIRE PLUG INTO #7-06-05007 H348 C1909/0005 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 VAC MANIFOLD SYSTEM - EXPLODED VIEW 2-55...
Page 106: Hydraulic Motor And Pump Assembly
Key - 3/16 x ¾ (#9) Woodruff Nut - 3/8-16 Elastic Stop Nut Motor - Electric (5 HP, 36 VDC) Coupling Assembly Screw, 3/8-16 x 1.000 HHC Lock Washer, Helical Spring 3/8 Med. Screw, 3/8-16 x 2.500 HHC AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. SMART 2000...
Page 107 HYDRAULIC MOTOR AND PUMP ASSEMBLY - EXPLODED VIEW H182 C1957/0102 AMERICAN-LINCOLN TECHNOLOGY 2-57 SMART 2000...
Page 108: Motor And Pump Mounting Assembly
Lock Washer, 5/16 HS Med. Nut, Hex. 5/16-18 x .500 x .265 Screw, 3/8-16 X 1.000 HHC00 Flat Washer, .750 x .390 x .094 Lock Washer, Helical Spring 3/8 Med. Nut, 3/8-16 Hex. AMERICAN-LINCOLN TECHNOLOGY REF MAIN FRAME Qty. SMART 2000...
Page 109: Hydraulic Reservoir Assembly
ITEMS ARE PART OF HYDRAULIC KIT 0760-546 HARDWARE USED: 2-00-00225 2-00-00409 2-00-00530 2-00-00585 2-00-02360 H222 2-00-02848 C1964/0106 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC RESERVOIR ASSEMBLY REF 7-81-00224 DO NOT USE SUPPLIED GASKET C1964/0007 Description Reservoir Plug - 1/2 NPT Filter Breather Sight Glass (Hyd.
Page 110: Hydraulic Filter And Solenoid Assembly
Nut, 1/4-20 Insert Fiber Washer, .625 x .281 x .063 Nut, 5/16-18, Insert Fiber Lock Washer, Helical Spring AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. SMART 2000...
Page 111 HYDRAULIC FILTER AND SOLENOID ASSEMBLY - EXPLODED VIEW REF MAIN FRAME REF HYDRAULIC PUMP AND MOUNTING BRACKET AMERICAN-LINCOLN TECHNOLOGY SMART 2000 APPLY APPLY 15 H27 H72 H15 C1965/0101 2-61...
Page 112: Hydraulic Connection Diagram
Hose - #8 Str-Str, 13/16-16 Both Ends, 51.0 Lg Hose - #6 90-45, 11/16-16 Both Ends, 20.0 Lg Tube - Broom Manifold AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. SMART 2000...
Page 113 REF 0885-078 REF 7-88-00080 REF 7-17-05010-1 C1966/0102 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC CONNECTION DIAGRAM - EXPLODED VIEW REF 7-83-04183 REF 7-60-05036 REF 7-88-00081 CHARGE PUMP INTAKE COVER DISCHARGE REF 0885-094 INLET OUTLET REF 7-24-04013 REF 7-17-05022 REF 7-88-00085 CHARGE PUMP...
Page 114: Power Panel (36V)
Screw, 1/4-20 x 1.500 HHC Nut, Hex 1/4-20 x .437 x .218 Nut, 1/4-20 Insert Fiber Washer, .625 x .281 x .063 Lock Washer, Helical Spring Screw, #10-24 x 1.250 RHM Screw, HHC, .375-16 x 2.75 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 115 POWER PANEL (36V) - EXPLODED VIEW H363 H187 REF 0795-131 C1983/0106 REF 0795-131 AMERICAN-LINCOLN TECHNOLOGY 2-65 SMART 2000...
Page 116: Power Panel (36V)
Insulation - Power Panel Cover Cover - Power Panel Insulation - Power Panel Screw, 5/16 - 18 X .750 HHC Flat Washer, .687 x .344 x .063 Nut, 5/16-18 Insert Fiber Screw, #10-24 x .500 T/C HHC AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 117 HYDRAULIC RESERVOIR REF MAIN FRAME C1984/0106 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 POWER PANEL (36V) Cont - EXPLODED VIEW H136 2-67...
Page 118 POWER PANEL (36V) Cont - PARTS LIST Key No. Part Number 0795-131 0775-159 0775-188 0775-161 0775-239 7-28-05015 C1985/0106 2-68 Description Harness-Power Panel Diode Assembly Diode Assembly Diode Assembly Diode Assembly Fuse - 25ATC AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 119 POWER PANEL (36V) Cont - EXPLODED VIEW C1985/0106 SOL, 1A AND SOL 8A TOP VIEW CB-3 BACK VIEW AMERICAN-LINCOLN TECHNOLOGY 2-69 SMART 2000...
Page 120: Power Steering
Screw, 3/8-16 x .750 HHC Lock Washer, 4.38 Split Screw, M10 x 1.500 x 25mm Screw, Shoulder 1/2-1/2 Fhms -#10-32 x .312 Flat washer, .875 x .516 x .063 stl. Nut, Hex M16 x 1.5 Steel/Plain AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 121 POWER STEERING - EXPLODED VIEW SEE TABLE A SEE TABLE A H129 H370 H184 H320 H362 H362 H349 C1955/0012 AMERICAN-LINCOLN TECHNOLOGY 2-71 SMART 2000...
Page 122: Electrical Power Panel (36V)
Screw, 5/16-18 x .750 HHC Flat Washer, .687 x .344 x .062 Nut 5/16-18, Insert Fiber Lock Washer, Helical Spring Screw, #10-24 x .500 T/C HH Screw, #10-24 x 1.2500 RHM Screw, HHC, .375-16 x 2.75 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 123 H187 REF HYDRAULIC RESERVOIR REF MAIN FRAME AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ELECTRICAL POWER PANEL (36V) - EXPLODED VIEW H9 H12 H136 REF 0795-131 H9 H12 13 H9 H363 REF 0795-131 C1926/0102 2-73...
Page 124: Instrument Panel
Switch - Single Pole, Single Throw (On-On) Harness - Instrument Panel Diode Assembly Resistor Assembly Screw, #10-24 x .500 RHM Flatwasher, .500 x .219 x .063 Nut, Hex Fiber Insert #10-24 Screw, #8-32 x .750 BHS SS AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. SMART 2000...
Page 125 INSTRUMENT PANEL - EXPLODED VIEW H176 H176 REF MAIN FRAME BACK VIEW CABLE ASSEMBLY SCALE 0.500 BACK VIEW OF INSTRUMENTAL PANEL *NOTE: HARNESS 0795-128 NOT SHOWN AMERICAN-LINCOLN TECHNOLOGY 2-75 SMART 2000...
Page 126 Switch - Push Button Lid Decal - Instrument Panel (12V) Gauge - Fuel Light - (14V) Amber Light - (14V) Red Blank - Light (Black) Harness - Instrument Panel Diode Assembly Screw, #8-32 x .750 BHS SS AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 127 INSTRUMENT PANEL (12V) - EXPLODED VIEW H176 REF MAIN FRAME BACK VIEW OF INSTRUMENT PANEL C1925/9906 AMERICAN-LINCOLN TECHNOLOGY 2-77 SMART 2000...
Page 128: Instrument Panel
Instrument Panel Decal (IC Engines) Hyd Fluid Only Decal Decal - Electrical Hazard Fan Belt Warning Decal Diesel Start Decal Gasoline Only Decal Diesel Only Decal Fire Hazard Decal Edging Decal - Broom Lift Switch AMERICAN-LINCOLN TECHNOLOGY Qty. Ref. Ref. SMART 2000...
Page 129 INSIDE OF COVER C1914/0101 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 13 14 2.87 DECALS - EXPLODED VIEW 2-79...
Page 130: Notes
NOTES 2-80 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 131: Chapter 3 (Options)
Spray & Vac Wand (12V & 36V) ... 3-17 Hydraulic Kit ... 3-21 Scrub Brush Assy w/ OptionalBrushes ... 3-22 Spare Parts Kit ... 3-23 Index ... 3-24 Warranty ... 3-27 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 CHAPTER 3 TABLE OF CONTENTS...
Page 132: Back-Up Alarm (12V & 36V)
Ring Terminal Terminal (.156 Male Bullet) Terminal (.156 Female Bullet) Screw, ¼ - 20 x .750 HHC Nut, ¼ - 20 Insert Fiber Flat Washer, .687 x .344 x .062 Lock Washer, Int. AMERICAN-LINCOLN TECHNOLOGY EXISTING HARNESS Qty. SMART 2000...
Page 133: Battery Stand
2-00-00643 2-00-00405 2-00-04936 H148 2-00-01778 H213 2-00-01254 H364 2-00-02694 C1949/0101 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 H148 H213 H364 Description Bearing Ball Spacer - Battery Stand Stud - Battery Stand Support - Battery Stand Support Battery Stand Wheel Screw, 3/8-16 x 2.000 HHC Nut, 3/8-16 Stop Flat Washer, 1.063 x .531 x .094...
Page 134 Flat Washer, .500 x .219 x .063 Nut, Hex Fiber Insert #10-24 Screw, 1/4-20 x 1.500 HHC Nut, 1/4-20 Insert Fiber Washer Flatwasher, 2.000 x .281 x .063 Washer - Neoprene, 2.000 x .250 x .130 AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 135 HIGH REC SW AND PLUG INTO ESP FLOAT SE AS SHOWN EXISTING HARNESS H332 H248 5.00 2.50 Ø1.06 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ESP RECOVERY OPTION - EXPLODED VIEW EXISTING HARNESS H247 EXISTING HARNESS 9.00 DRILL Ø1.13 IN RECOVERY TANK AND PLUG ANOTHER HOLE...
Page 136: Esp (12V & 36V)
BACK VIEW OF SWITCH FLOAT SWITCH Description Terminal - 3 way Terminal - .156 Fem Bullet Terminal - .156 Male Bullet Terminal - .25 Fiso Fem Terminal - Ring Wire - 16 AWG Black AMERICAN-LINCOLN TECHNOLOGY BLACK C1972/0008 Qty. 15” SMART 2000...
Page 137: Fire Extinguisher
7-83-04179-1 8-83-04033 HARDWARE USED: 2-00-03702 2-00-00518 H126 2-00-03466 C1971/0007 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 H126 Description Solution Tank Fire Extinguisher 2 1/2 lb. Washer, .625 x .281 x .063 Lock Washer, Helical Spring Screw, #10-16 x .500 FIRE EXTINGUISHER USE THE BRACKET AS...
Page 138: Light Package
Gasket - Light Switch (SPST) Terminal (.156 Female Bullet) Terminal (.156 Male Bullet) Nut, Hex Fiber Insert #10-24 Screw, ¼-20 x 1.250 RHM Nut, ¼-20 Insert Fiber Screw, Mach 10-24 x 3.50 AMERICAN-LINCOLN TECHNOLOGY H231 EXISTING HARNESS Qty. SMART 2000...
Page 139: Overhead Guard (Ohg)
8-30-05174 8-81-00181 8-81-00182 8-81-00183 2-95-04182 2-00-05134 HARDWARE USED: 2-00-00233 C1943/9910 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 OVERHEAD GUARD (OHG) 1.00 2.08 1.25 DETAIL MTG DIM Description Overhead Guard - Top Weldment Support - RH OHG (Welded) Support - LH OHG Upper Weldment...
Page 140 Nut, Hex MS #10-24 x .375 x .125 Screw, 3/8-16 x 1.000 HHC Flat Washer, .750 x .390 x .094 Lock Washer, Helical Spring 3/8 Med. Nut, 3/8-16 Hex. Screw, #10-24 x .750 THM Lock Washer AMERICAN-LINCOLN TECHNOLOGY Qty. 10 ft. 10 ft. SMART 2000...
Page 141 STROBE LIGHT W/O OHG (12 & 36 VDC) - EXPLODED VIEW DRILL Ø .406, 4-HOLES AT Ø .06 HOLES EXISTING HARNESS IC ENGINE EXISTING HARNESS BATTERY AMERICAN-LINCOLN TECHNOLOGY SMART 2000 H115 H159 STROBE LIGHT BLACK STROBE LIGHT BLACK MOUNT ON TAIL LIGHT...
Page 142 Terminal (#10 Ring) (Only used on IC Engines) Nut, Hex MS #10-24 x .375 x .125 Screw, ¼ - 20 x .750 HHC Lock Washer, Helical Spring Screw #10-24 x .750 THM Lock Washer AMERICAN-LINCOLN TECHNOLOGY Qty. 10 ft. 10 ft. SMART 2000...
Page 143 STROBE LIGHT W/ OHG (RED 12 & 36 VDC) - EXPLODED VIEW EXISTING HARNESS IC ENGINE EXISTING HARNESS BATTERY C1946/9912 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 H115 H159 STROBE LIGHT BLACK STROBE LIGHT BLACK MOUNT AN TAIL LIGHT MTG HOLE W/ EXISTING HDW...
Page 144: Seat Belt Assembly
Bracket - Seat Belt Retractable Seat Belt Screw, 3/8-16 x .750 HHC Screw, 3/8-16 x 1.000 HHC Flat Washer, .750 x .390 x .094 Lock Washer, Helical Spring 3/8 Med. Nut, 3/8-16 Stop AMERICAN-LINCOLN TECHNOLOGY REF 7-72-05005 SEE DWG 71359 Qty. SMART 2000...
Page 145: Squeegee Wand
C1973/0008 Key No. Part Number 0261-025 0261-024 7-33-02213 7-03-00044 C1973/0008 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SQUEEGEE WAND Description Wand Assembly Tool Assembly Hose - Vac Adapter - Transition Qty. 3-15...
Page 146: Pad Driver (20")
PAD DRIVER (20”) Key No. Part Number 7-20-00013 7-19-02035 HARDWARE USED: H367 2-00-00081 C1921/0007 3-16 H367 Description Driver - 20” Dia. Pad Disc - Brush Driver Screw, Ph. Rhm .25-20 x 1.000 Zn AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 147: Spray & Vac Wand (12V & 36V)
*Use 36v pump on Battery version and 12v pump on IC engines **Cut to Suit ***Terminal only used on IC Engines C1948/0102 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SPRAY & VAC WAND (12V & 36V) BACK VIEW OF SWITCH BACK VIEW OF SWITCH...
Page 148 Screw, 1/4-20 x .750 HHC Nut, Hex 1/4-20 x .437 x .218 Lockwasher, Helical Spring Carriage Bolt, 1/4-20 x 1.250 Flatwasher, .437 x .192 x .031 - s Flatwasher, .9375 x .468 x .0625 Stl AMERICAN-LINCOLN TECHNOLOGY Qty. 35.50” 2.75” 30.00” SMART 2000...
Page 149 FRONT VIEW INSTRUMENT PANEL H72 H25 REF: 0261-029 HOSE ASSEMBLY ON C1951 H281 C1952/0102 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SEE DETAIL VIEW BACK VIEW CONNECT HOSE TO SCRUB DECK SECTION A-A DETAIL VIEW SCALE 0.500 ELECTRIC WIRES AND HOSE RUN THRU HOLE...
Page 150 Adapter - 1/4 Hose x 1/8 NPT Reducer - Male Pipe 1/4 x 1/8 Valve Solution 1/4 NPT Clamp - Valve 45º Street Elbow Coupling - Quick Disconnect Adapter - 1/8 Pipe, Brass Spray Nozzle AMERICAN-LINCOLN TECHNOLOGY Qty. SMART 2000...
Page 151: Hydraulic Kit
2-00-05481 7-33-02191 7-33-02222 7-33-02225 7-33-02402 7-33-02438 7-33-02439 7-33-02446 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC KIT-0760-546 Description Pump - Hyd. Hydraulic Motor Hydraulic Motor - Broom Drive Valve - Steering Control Valve - Solenoid (36V) Filter Assembly, Return Fitting - Cap 8ORS...
Page 152 C1981/0106 Description Tuft Material Black Nylon .030 Black Nylon Polypropylene .040 Polypropylene Supergrit 60/46/26 Brown Clean Grit 35/180/30 Blue Disc - Brush Driver Screw, Ph. Rhm .25-20 x 1.000 Zn AMERICAN-LINCOLN TECHNOLOGY Item # 7-08-03277 7-08-03278 7-08-03279 7-08-03280 SMART 2000...
Page 153: Spare Parts Kit
7-29-00265 7-68-05022 7-29-00264 7-33-02409 Part Number 7-64-00037 7-28-05015 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SPARE PARTS KIT-0760-548 Description Flap - Main Broom Right Flap - Main Broom Left Flap - Main Broom Door Flap - Main Broom Rear Flap - Hopper Gasket - Broom Chamber Middle...
Page 154: Index
HARDWARE LEGEND... 1-38 HELPFUL HINTS FOR CLEANING OPERATION ... 1-26 HOPPER ... 1-30 HOPPER ASSEMBLY (12V & 36V BATTERY) ... 2-10 HOPPER LIFT SWITCH ... 1-21 HOPPER, CLEANING THE ... 1-30 HORN BUTTON ... 1-15 3-24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 155 REAR WHEEL ASSEMBLY ... 2-42 RECOVERY HIGH LIGHT (WARNING LIGHT) ... 1-19 RECOVERY HIGH WARNING LIGHT ... 1-34 RECOVERY OR ESP SYSTEM - HOW IT WORKS ... 1-22 RECOVERY TANK ... 2-34 RECYCLING PUMP ESP SYSTEM ... 1-35 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 3-25...
Page 156 THE NON-RECYCLING OR STANDARD SCRUBBING SYSTEM - HOW IT WORKS ... 1-22 THE SCRUBBING SYSTEM - HOW IT WORKS ... 1-22 TURN SIGNAL (4-WAY) OPTION ... 1-19 VACUUM MANIFOLD SYSTEM ... 2-54 WARRANTY ... 3-25 3-26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000...
Page 157: Warranty
(c) During the next (12) twelve months or a total of 2000 hours (whichever comes first) American Lincoln will provide, without charge, parts to remedy a defective product or part, however all labor, travel time for on-site remedy and all shipping and freight charges for off-site remedy of the product or parts thereof shall be the sole responsibility of the purchaser.

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Smart 2000

Alto 2000 Operator's Manual

Specifications

Machine Dimensions

Standard Hardware & Torque Values

Hydraulic Torque Requirements

Decimal - Metric Conversion Table

Service Precautions

Parts List Legend

Hardware Legend

Ordering Parts

Electrical Schematic (Battery)

Connection - Harness Routing (Battery)

Hydraulic Schematic (Battery)

Chapter 2 (Parts List)

Chapter 3 (Options)

Index

Warranty

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Summary of Contents for Alto 2000

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Table of Contents