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Woods 8000 Operator's Manual

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CHIPPER
8000 & 8100

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Summary of Contents for Woods 8000

  • Page 1 CHIPPER 8000 & 8100...

  • Page 2: Introduction

    Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........2 GENERAL INFORMATION .

  • Page 4: General Information

    However, through experience and these instruc- behind the equipment facing the direction of forward tions, you should be able to develop procedures suitable to your particular situation. travel. SPECIFICATIONS 8000 8100 Overall Size 45" x 47" x 90" 45" x 47" x 90" Overall Weight 885 lbs.

  • Page 5: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Make sure spring-activated locking pin or collar Safety is a primary concern in the design and slides freely and is seated firmly in tractor PTO manufacture of our products. Unfortunately, our spline groove.
  • Page 6 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! TRANSPORTATION (Safety Rules continued from previous page)  Before performing any service or maintenance,  Reduce transport speed to avoid bouncing and lower equipment to ground or block securely, turn brief loss of steering control. off engine, remove key, and disconnect driveline from tractor PTO.

  • Page 7: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Make sure all safety decals are installed.  Before inspecting, servicing, storing, or chang- Replace if damaged. (See Safety Decals section for ing an accessory, shut off power source, make location.) sure all moving parts have come to a complete stop, and disconnect PTO driveline.

  • Page 8: Safety Decals

    Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
  • Page 9 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 - PN 1015967 SERIAL NUMBER PLATE 2 - PN 1041926 4 - PN 1041925 3 - PN 1041939 6 - PN 51281 Safety 9 51210 (1/1/2016)
  • Page 10 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 5 - PN 1032524 8 - PN 51312 7 - PN 51284 9 - PN 51361 10 - PN 51373 10 Safety 51210 (1/1/2016)
  • Page 11 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 11 - PN 51375 12 - PN 1041950 13 - PN 33347 DAN ER UARD MISSIN . DO NOT OPERATE. DAN ER UARD MISSIN . 14 - PN 20106 DO NOT OPERATE.

  • Page 12: Features And Controls

    6. Feed roller lift jack: Use the jack to lift the feed to decrease. roller to inspect or service the machine. Secure feed roller in the raised position with the snap pin. Model 8000 12 Features & Controls 51210 (1/1/2016)
  • Page 13 FEATURES AND CONTROLS Model 8100 Features & Controls 13 51210 (1/1/2016)

  • Page 14: Operation

    OPERATION The operator is responsible for the safe operation of mounted on a rotating disk assembly. Material fed into this chipper. The operator must be properly trained. the chipper chute is sliced into small chips and pro- Operators should be familiar with the tractor, chipper, pelled out though the discharge tube.
  • Page 15 TRACTOR STABILITY STOPPING THE CHIPPER 1. Move tractor throttle to slowest position. ARNING 2. Disengage the tractor PTO and shut off tractor engine.  A minimum 20% of tractor and equipment 3. Allow chipper to come to a complete stop. weight must be on the tractor front wheels when attachments are in transport position.
  • Page 16 ● 3. Place limb, butt end first, into the chipper chute Move the Feed Roller Control Bar to REVERSE (R) until it contacts the chipper blades. The actual feed when you want the chipper to push material back rate of the limb into the chipper will depend on the out of the feed chute.
  • Page 17 ● Figure 3. Feed Roller Speed Control Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). ● Replace any safety decals that are missing or not readable (supplied free by your Woods dealer).
  • Page 18 PRE-OPERATION CHECK LIST ___ Check that equipment is properly and securely attached to tractor. (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Check all lubrication points and grease as decal instructions on safety rules, page 5 through instructed in page 19.

  • Page 19: Service 19

    SERVICE LUBRICATION The information in this section is written for operators who possess basic mechanical skills. If you need help, 1. Do not let excess grease collect on or around your dealer has trained service technicians available. parts, particularly when operating in sandy areas. For your protection, read and follow the safety informa- tion in this manual.
  • Page 20 ● INSTALLING DISK LOCK Small diameter branches do not self-feed. ● Chips discharge unevenly or have stringy tails, When working on the chipper disc, use the disc lock to especially when chipping green branches. hold the disk in place. (See Figure 2). Before you sharpen the chipping blades, check for per- 1.
  • Page 21 2. Tilt access cover open to allow access to rotor. ADJUSTING THE CHIPPER ANVIL Rotate the rotor so that the bolts holding the blades The chipping blades should clear the anvil by 1/16 inch are best accessible. to 1/8 inch. Check the clearance every 8 hours of oper- 3.
  • Page 22 6. Tighten bolts on chipping anvil to 75 lbs-ft. and bolt Lubricate the machine periodically with a lithium based rotor access cover closed. grease. Extreme working conditions will require more frequent greasing. If the chipping anvil edge is damaged or worn unevenly, remove the three bolts holding the anvil and Grease the following points every 50 to 100 hours of use one of the other three edges.
  • Page 23 PTO DRIVELINE LUBRICATION 7. Secure the position by putting the lock pin through the support bracket and lock pin position. 1. Every 8 hours, lubricate PTO cross journals. Make 8. Clean the debris away from the chipper disk. Turn sure grease purges through all four bearings. the disk by hand to be sure it is free to rotate.
  • Page 24 REPLACING BEARINGS 17. Check the alignment of pulleys with a straight edge and adjust if needed. 1. Rotate discharge to the right side of the machine. 18. Replace the drive belt. Remove the two 3/8" retaining bolts holding the access cover to the main frame assembly. Tilt the 19.
  • Page 25 FILLING HYDRAULIC FLUID 2. Fill the hydraulic reservoir. 3. Fill the inlet line leading from the reservoir to the Hydraulic fluid drives the feed roller. Check the fluid pump before start-up. Loosen the fitting at the level daily and fill as required. The fluid and filter should pump on this inlet line until oil bleeds out.

  • Page 26: Troubleshooting

    TROUBLESHOOTING FLASH CODE GUIDE FOR THE CONTROLLER GUIDE TO THE CONTROLLER FLASH CODES SIGNAL FREQUENCY CAUSE ACTION TO TAKE GREEN Chipper has reached default chipping GREEN SOLID Machine available for standard use. RPM and forward feed is available. "1/2 second on, Chipper has not reached chipping GREEN Slowly increase RPM.
  • Page 27 TROUBLESHOOTING Before performing any of the corrections in this troubleshooting chart, refer to the appropriate information contained in this manual for the correct safety precautions and operating or maintenance procedures. Contact your dealer or the factory for service problems with the machine. PROBLEM POSSIBLE CAUSE SOLUTION...
  • Page 28 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Dull chipper blades. Flip or sharpen blades. Use branch or similar object to clear Hard to feed chipper; requires Obstructed discharge. discharge. excessive power to chip. Set blade/anvil clearance to Improper blade clearance. recommended distance. Engaging belt too fast.
  • Page 29 TROUBLESHOOTING HYDRAULIC SCHEMATIC Troubleshooting 29 51210 (1/1/2016)
  • Page 30 TROUBLESHOOTING ELECTRICAL SCHEMATIC 30 Troubleshooting 51210 (1/1/2016)

  • Page 31: Assembly 31

    ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this chipper is the responsibility of the Woods dealer. If should be delivered to the owner completely assembled, lubricated, and adjusted for normal chipping conditions. Remove chipper from shipping crate. Place unit on a level surface before beginning assembly.
  • Page 32 slide underneath the lip of the flange. Tighten the bolts to secure. 3. Install the second half of the spacer (2) and clamp ring (1) on the discharge tube with 3/8 x 1-1/4 bolts (4) and nylock nuts (5). Figure 4. Model 8100 Chute Extension Assembly 6.
  • Page 33 SHORTEN DRIVELINE 7. Cut the shield to the overall dimension. See Figure NOTE: On some smaller tractors the driveline may need to be shortened to allow connection to the PTO shaft. The pictures shown in these instructions are to be used as an example and do not show the chipper. 1.

  • Page 34: Dealer Check List

    DEALER CHECK LISTS PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) (DEALER’S RESPONSIBILITY) Inspect chipper thoroughly after assembly to make ___ Show customer how to make adjustments. sure it is set up properly before delivering it to the Describe the options available for this chipper customer.

  • Page 35: Parts Lists

    8100 8000 CHIPPER BASE ASSEMBLY ......36 - 37 8100 CHIPPER BASE ASSEMBLY ......38 - 39 8000 CHIPPER DRIVE ASSEMBLY.
  • Page 36 8000 CHIPPER BASE ASSEMBLY 36 Parts 51210 (1/1/2016)
  • Page 37 8000 CHIPPER BASE ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 839 * 3/8 NC x 1 HHCS GR5 51466 Weld asy, PTO stand 3379 * 1/2 NC x 1-1/2 HHCS, GR5 1042043 Weld asy, hitch support 565 * 3/8 Std flat washer...
  • Page 38 8100 CHIPPER BASE ASSEMBLY 38 Parts 51210 (1/1/2016)
  • Page 39 8100 CHIPPER BASE ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 1032521 Clamp, plastic hose 1042043 Weld asy, hitch support 31138 * 3/8 NC x 3-1/2 HHCS, GR5 1032545 Angle, lower shock 3379 * 1/2 NC x 1-1/2 HHCS, GR5 1041999 Jack, hydraulic, 2 ton 5336 * 1/4 Std flat washer 1042033 Asy, bottom housing 565 * 3/8 Std flat washer...
  • Page 40 8000 CHIPPER DRIVE ASSEMBLY 40 Parts 51210 (1/1/2016)
  • Page 41 8000 CHIPPER DRIVE ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 51224 Bushing, 1-1/2 SK 51310 Bearing, 4-bolt flange 1-3/4 bore 51234 Sheave, 3B, 4.8 SD 51314 Sheave, 3B, 13.6 SK 1032523 Pin, hitch 1/2 x 6-1/2 w/lynch pin 1041974 Belt, 3RB64...
  • Page 42 8100 CHIPPER FRONT DRIVE ASSEMBLY 42 Parts 51210 (1/1/2016)
  • Page 43 8100 CHIPPER FRONT DRIVE ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 51224 Bushing, 1-1/2 SK 1032516 Sheave, 4BQ 4.8 SD 3699 * 1/2 NC x 2 HHCS, GR5 1030857 Proximity sensor 854 * 1/2 Std flat washer 51465 Jackshaft, chipper drive 765 * 1/2 NC Hex lock nut 51483 Weld asy, left bearing bracket 1032510 * 5/16 NC x 5/8 Sq head set screw...
  • Page 44 8100 CHIPPER REAR DRIVE ASSEMBLY 44 Parts 51210 (1/1/2016)
  • Page 45 8100 CHIPPER REAR DRIVE ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 1032523 Pin, hitch 1/2 x 6-1/2 w/lynch pin 51273 Bearing, 2-bolt flange 1-1/2 bore 2457 * 1/4 NC x 3/4 HHCS, GR5 51301 Cap, large shaft 3699 * 1/2 NC x 2 HHCS, GR5 51310 Bearing, 4-bolt flange 1-3/4 bore 5336 * 1/4 Std flat washer 1042042 Kit, chipper paddle...
  • Page 46 8000 & 8100 CHIPPER ACCESS COVER ASSEMBLY PARTS DESCRIPTION 3/8 Std flat washer 1/2 Std flat washer 12169 3/8 NC x 1-1/4 HHCS, GR5 3597 1/8 x 1 Cotter pin 71635 3/8 NC Nylock nut 51484 Shaft, chipper top pivot...
  • Page 47 8000 CHIPPER SHIELDS ASSEMBLY PARTS DESCRIPTION 14562 5/16 NC x 1 HHCS, GR5 4378 5/16 Std flat washer FA220 5/16 NC Nylock nut 35155 5/16 SAE flat washer 51419 Weld asy, joint shield 51481 Weld asy, lower belt guard 1042026 Asy, upper belt guard...
  • Page 48 8100 CHIPPER SHIELDS ASSEMBLY PARTS DESCRIPTION 6100 1/2 NC x 1-1/4 HHCS, GR5 7832 5/8 NC x 1-1/2 HHCS, GR5 1/2 Std flat washer 1/2 NC Hex lock nut 14562 5/16 NC x 1 HHCS, GR5 4378 5/16 Std flat washer FA220 5/16 NC Nylock nut 51419 Weld asy, joint shield 1041998 Brace, 3-point bottom...
  • Page 49 8000 & 8100 CHIPPER IDLER ASSEMBLY REF PARTS DESCRIPTION REF PARTS DESCRIPTION 51286 Pulley, idler 5 in x 2-1/2 in 12305 * 1/2 NC x 5-1/2 HHCS, GR5 51343 Idler shock absorber 839 * 3/8 NC x 1 HHCS, GR5...
  • Page 50 8100 CHIPPER FEED ROLLER HOUSING ASSEMBLY 50 Parts 51210 (1/1/2016)
  • Page 51 8100 CHIPPER FEED ROLLER HOUSING ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 51236 Spring, extension 51265 1/2 NC x 2 Eyebolt 1032520 Clamp, 9/16 coated 1003828 Manual storage tube 839 * 3/8 NC x 1 HHCS, GR5 1041958 Circuit breaker, 10 amp resettable 5336 * 1/4 Std flat washer 1041962 Harness, 9 in PTO Plus 1 controller 565 * 3/8 Std flat washer...
  • Page 52 8100 CHIPPER FEED ROLLER ASSEMBLY 52 Parts 51210 (1/1/2016)
  • Page 53 8100 CHIPPER FEED ROLLER ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 1041928 Lanyard, nylon 1032513 Adapter, -10 O-ring x -8 JIC 45° 2457 * 1/4 NC x 3/4 HHCS, GR5 51318 Hyd. motor, 45 cu in 839 * 3/8 NC x 1 HHCS, GR5 51254 Bearing, 2-bolt flange 1-1/4 bore 3699 * 1/2 NC x 2 HHCS, GR5 51256 Coupler, 1-1/4 shaft...
  • Page 54 8100 CHIPPER HYDRAULIC ASSEMBLY 54 Parts 51210 (1/1/2016)
  • Page 55 8100 CHIPPER HYDRAULIC ASSEMBLY PARTS LIST PART DESCRIPTION PART DESCRIPTION 1041948 * Rivet, 1/4 x 3/4 st pop 1032513 Adapter, -10 O-ring x -8 JIC 45° 1041927 Adapter, -8 O-ring x -8 O-ring 51306 Sheave, 1B 3.6 SH 1032522 Adapter -8 ORBM x -8 JICM 45° 51320 Filter, spin-on 2457 * 1/4 x 3/4 HHCS, GR5 51359 Nylon cable tie - 11 in...
  • Page 56 8100 CHIPPER HYDRAULIC LAYOUT REF PARTS DESCRIPTION REF PARTS DESCRIPTION 1032537 Hose, 3/4 x 24 100R4 1032507 Hose, 3/4 JICF x 3/4 JICF x 72 1032538 Adapter, -10 O-ring/.75 90° 1041927 Adapter, -8 O-ring x -8 O-ring 1041984 Hose, 1/2 x 48 -8 JIC x -8 JIC 1032522 Adapter, 3/4 ORBM x 3/4 JICM 45°...
  • Page 57 8100 CHIPPER VALVE ASSEMBLY PARTS DESCRIPTION 1041960 Switch, pressure 1041966 Valve, needle - 10 mount 1041967 Valve, differential sensing 1041978 Coil solenoid 1041979 Coil nut solenoid 1041980 Knob, valve Parts 57 51210 (1/1/2016)
  • Page 58 8000 CHIPPER FEED CHUTE ASSEMBLY REF PARTS DESCRIPTION REF PARTS DESCRIPTION 1041943 Asy, chipper chute 565 * 3/8 Std flat washer 51472 Angle, flap anchor 301104 * 3/8 NC x 1-1/2 carriage bolt, GR5 51473 Flap, chipper chute 12169 * 3/8 NC x 1-1/4 HHCS, GR5...
  • Page 59 8100 CHIPPER FEED CHUTE ASSEMBLY REF PARTS DESCRIPTION REF PARTS DESCRIPTION 51380 Bearing, side flange mount, 5/8 1032520 Clamp, 9/16 coated 1032532 Clamp, cable mount 839 * 3/8 NC x 1 HHCS, GR5 51393 Spacer, idler pivot 565 * 3/8 Std flat washer 51493 Weld asy, control arm 6697 * 3/8 NC x 1 carriage bolt, GR5 51513 Hinge, extension tray...
  • Page 60 8100 CHIPPER SWITCH BOX ASSEMBLY REF PARTS DESCRIPTION REF PARTS DESCRIPTION 1041986 LED, Tri-color 12V 3-terminal base 1041929 Spring, control arm 51393 Spacer, idler pivot 1041930 Washer, UHM spacer .515 ID x 1.50 OD 1041944 Spacer, .50 x .775 1041931 Washer, spring 1042030 Asy, switch box 3598 * 3/8 SAE flat washer 1042014 Bar, switch control...
  • Page 61 8000 & 8100 CHIPPER DISCHARGE CHUTE ASSEMBLY REF PARTS DESCRIPTION REF PARTS DESCRIPTION 51467 Ring, discharge spacer 1972 * 1/4-28 Tapered thread grease fitting 1041972 Knob, 3/8 NC female tee 565 * 3/8 Std flat washer 51468 Ring, discharge clamp...
  • Page 62 8000 & 8100 CHIPPER DRIVELINE ASSEMBLY REF PARTS DESCRIPTION REF PARTS DESCRIPTION 40777 Chain, safety 1041973 Driveline, complete 1029932 Collar, reinforcing 38351 Yoke, 1-3/8 - 6 Spline lock collar 1016480 Outer shield half, complete 38352 Kit, U-Joint, cross & bearing...
  • Page 63 NOTES Parts 63 51210 (1/1/2016)

  • Page 64: Bolt Torque Chart

    BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

  • Page 65: Bolt Size Chart & Abbreviations

    BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 Metric Bolt Thread Sizes 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............. Agriculture MPa ............Mega Pascal ASABE ....American Society of Agricultural &...

  • Page 66: Replacement Parts Warranty

    Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
  • Page 67 BW180XHD, BW1260X, BW1800X, BW240, BW240HD, DS1260, DSO1260, DS1440, TS1680 Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
  • Page 68 Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec- tive companies or mark holders. Specifications subject to change without notice.

This manual is also suitable for:

8100

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