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OPERATOR'S
MANUAL &
PARTS LIST
Beginning with Serial No. 586039
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.
All directions given in this book are as seen from the operator's position at the rear of the machine.
American-Lincoln
Part No.
3366XP
AMERICAN-LINCOLN
2004 American-Lincoln
TECHNOLOGY
3366XP
POWER
SWEEPER
ISO 9001
U L
®
#
FILE A2287
1-1
Printed in the U.S.A.
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Summary of Contents for Alto 3366XP
- Page 1 AMERICAN-LINCOLN TECHNOLOGY 3366XP OPERATOR'S POWER MANUAL & SWEEPER PARTS LIST Beginning with Serial No. 586039 READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel;...
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Page 2: Table Of Contents
USE & CARE OF LP TANKS ....................1-25 CHANGING MACHINE LP TANKS ................... 1-25 STORAGE OF LP FUEL TANK ....................1-25 MAINTENANCE SERVICE CHART FOR 3366XP ................1-26 HOW TO SWEEP ..........................1-28 GENERAL MACHINE MAINTENANCE ..................... 1-29 LUBRICATION .......................... 1-29... - Page 3 Lift Cylinder Lock-out Valve & Fittings ..................... 2-39 Auxiliary Manifold & Fittings ........................2-40 Return Manifold Assembly (Variable Dump) ..................... 2-41 Return Manifold Assembly (Low Dump) ....................2-42 Hydraulic Oil Cooler ..........................2-43 Hydraulic Reservoir & Fittings ......................... 2-44 American-Lincoln 3366XP...
- Page 4 Pulse - Air³ .............................. 3-36 Pulse – Air³ - Electrical Schematic ......................3-38 Pulse – Air³ - Hydraulics .......................... 3-40 Engine Service Parts - Ford 425EFI Gas/LP .................... 3-41 Engine Service Parts - Mitsubishi S4Q2 Diesel ..................3-42 American-Lincoln 3366XP...
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Page 5: Machine Specifications
4.0 quarts (3.8 liters) Gas/LP System total 8.0 Quarts (7.6 l.) Diesel system total 8.0 Quarts (7.6 l.) Fuel Tank Gas, Diesel Fuel 9.2 gallons (34.8 liters) LP Fuel 33 lbs. (15 kg.) Hydraulic System 7 gallons (26.5 liters) American-Lincoln 3366XP... -
Page 6: Specifications
The guarantee is invalidated if the machine is not operated in accordance with these instructions or otherwise abused. The guarantee is invalidated if the machine is not serviced as described. MACHINE DATA MACHINE NAME DATE / SERIAL NUMBER MODEL RATED POWER WEIGHT IP X3 MAX OPERATING SLOPE American-Lincoln 3366XP... -
Page 7: Machine Dimensions
MACHINE DIMENSIONS 120.0" max. 304.8 63.0" 59.5" 160.0 151.1 45.2" 35.8" 114.8 90.9 97.0" 246.4 30.2" 30.2" 76.7 76.7 70.5" 179.1 C-0100 American-Lincoln 3366XP... -
Page 8: Standard Hardware & Torque Values
C = Coarse Thread F = Fine Thread * = Torque values for #6 through 1/4 are lb./in. All others are lb./ft. NOTE Decrease the torque by 20% when using thread lubricant The torque tolerance is ± on torque values. C2000/9905 American-Lincoln 3366XP... -
Page 9: Hydraulic Torque Requirements
Parts must be lightly oiled with hydraulic fluid. O-RING SIZE CHART Description Part Number I.D. Width O.D. 0.07 0.441 O-ring Seal Tube Size 4 0.301+0.005 2-00-04962 O-ring Seal Tube Size 8 0.629 2-00-04963 0.489+0.005 0.07 O-ring Seal Tube Size 12 2-00-04964 0.739+0.005 0.07 0.879 American-Lincoln 3366XP... -
Page 10: Decimal-Metric Conversion Table
21.8281 0.375 9.5250 0.875 22.2250 0.390625 9.9219 0.890625 22.6219 0.40625 10.3188 0.90625 23.0188 0.421875 10.7156 0.921875 23.4156 0.4375 11.1125 0.9375 23.8125 0.453125 11.5094 0.953125 24.2094 0.46875 11.9063 0.96875 24.6063 0.484375 12.3031 0.984375 25.0031 12.7000 1.0000 25.4000 C-2001 1-10 American-Lincoln 3366XP... -
Page 11: Machine Operation
FIGURE 1 Unpacking and Preparing the Machine for Operation YOUR MODEL 3366XP POWER SWEEPER HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TO OPERATE WITHOUT READING THE FOLLOWING INSTRUCTIONS. 1. Uncrate the machine and carefully remove from skid to prevent damage. -
Page 12: Safety Instructions
Business users should contact their supplier and check the terms and conditions of the purchase contract. This product should not be mixed with other commercial wastes for disposal. 1-12 American-Lincoln 3366XP... -
Page 13: Operation Of Controls And Gauges
When the key is in the accessory position the gauge will register approx. 12 volts. The meter will indicate approx. 13 to 14.5 volts when the engine is running. This indicates that the alternator is working correctly. American-Lincoln 1-13 3366XP... -
Page 14: Hydraulic Fluid Sight Glass
20 to 30 seconds after it has been pushed. When the shaker motors have been activated, the brooms and impeller fan will stop. The shaker motors will only operate with the hopper in the “SWEEP” position. 1-14 American-Lincoln 3366XP... -
Page 15: Right Side Broom Lift And Power Control
The turn signal option is located on the steering column and works as automotive turn signals work, forward on the lever for right and back on the lever for left. The 4 way flasher will activate when the turn signal lever is pulled out. American-Lincoln 1-15 3366XP... -
Page 16: Foot Brake
The alarm makes a loud audible noise when the machine is being driven in reverse. SEAT ADJUSTMENT (See Figure 2) This lever is located on the right of the seat. This lever allows the seat to be adjusted forward or back when the lever is moved. 1-16 American-Lincoln 3366XP... -
Page 17: Parking Brake
10 to 15 seconds. When a further attempt is made to start the engine, keep the glow plugs energized while starting and for a few seconds after the engine has fired until it is running smoothly. American-Lincoln 1-17 3366XP... -
Page 18: Hopper Lift/Side Broom Lever
Gas/LP 2050 THROTTLE LEVER CHECK SCRUBBER Diesel 2150 THROTTLE ENGINE SWITCH LIGHT SYMBOL (1 speed level) THROTTLE SYMBOL THROTTLE SWEEPER Gas/LP 1st 2050 SYMBOL 2450 (2 speed levels) Diesel 1st 2150 2550 FIGURE 10 FIGURE 10a P4688ecp 1-18 American-Lincoln 3366XP... -
Page 19: Check Engine Light
LOW OIL SHUTDOWN This engine is equipped with a low oil pressure shutdown. If the engine oil pressure drops too low, the engine will shut down. Add engine oil until the oil is brought up to the correct level. American-Lincoln 1-19 3366XP... -
Page 20: Operating Instructions
CONTROL PEDAL WITH HEEL INTO NEUTRAL. 2. Depress the foot brake. 3. Turn Broom Fan Switch off. 4. Put the broom controls (Side and Main) in the “UP” position. 5. Push engine throttle down. Turn key to “OFF.” 6. Set parking brake. 1-20 American-Lincoln 3366XP... -
Page 21: Post-Operation Check List
7. Pull the hopper rotation and dump lever to the “RETURN” position and the hopper will automatically rotate and lower to its proper position. WARNING Never turn off the engine with the hopper in the lifted position. American-Lincoln 1-21 3366XP... -
Page 22: Towing Instructions
When the dust filter becomes clogged the filter shaker switch should be pushed to start the dust shaker cycle. This will extend the life of the filter. NOTE The main broom and impeller fan will shut off automatically when the shaker motor is cycling. P4695 FIGURE 13 1-22 American-Lincoln 3366XP... -
Page 23: Lp-Powered Machines
This checklist can be made quickly. Be sure to make all of the checks listed on the maintenance chart. 1. Check connections for leaks. 2. Open the LP storage tank valve. 3. Check the regulator. See Figure 15. 4. Start the engine. LPG INLET WATER VAPOR PLUG OUTLET MOUNTING HOLES P4563ecp FIGURE 15 American-Lincoln 1-23 3366XP... -
Page 24: Lp Vapor Withdrawal System
Turn on the ignition switch and open the radiator cap. Check the coolant for bubbles. If bubbles are present, the vaporizer may have a leaking gasket or may have developed a pinhole leak, allowing the LP fuel to enter the cooling system. 1-24 American-Lincoln 3366XP... -
Page 25: Lp Fuel Tanks
While machines are being repaired inside a building, the shut-off valve on the tanks must be closed, except when the engine must be operated. American-Lincoln 1-25 3366XP... - Page 26 SERVICE CHART 1,7,19 4,13,29 3,36,37,38 16,35 16,35 C0260 1-26 American-Lincoln 3366XP...
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Page 27: Service Chart
SERVICE CHART For service assistance, consult the yellow pages under power sweepers and scrubbers. For best performance, replace worn parts with genuine Alto parts. EVERY 8 HOURS or DAILY operation check and clean/adjust if necessary: 1. Inspect panel filter for damage and clean. -
Page 28: How To Sweep
18. NOTE Replace main broom when bristles are reduced to 2-inch length. To order replacement brooms, see MAIN BROOM. Replace side broom when bristles are reduced to 3-inch length. To order replacement brooms see SIDE BROOM. 1-28 American-Lincoln 3366XP... -
Page 29: General Machine Maintenance
1. To open the cover, push the engine cover latch lever toward the front of the machine. 2. Swing the cover over. C0188 FIGURE20 American-Lincoln 1-29 3366XP... -
Page 30: Hydraulics
6. Close the engine cover. HYDRAULIC OIL COOLER The hydraulic oil cooler is located next to the radiator. The cooler can be accessed by opening the engine cover. The oil cooler core must be kept clear of debris and dust. 1-30 American-Lincoln 3366XP... -
Page 31: How To Clean The Hydraulic System
GASKET 4. Put the filter element on threaded nipple of the filter FILTER ELEMENT assembly. Turn the filter clockwise, until it is hand tight. 5. Wipe clean any hydraulic reservoir fluid spills. HAND TIGHTEN P4506b FIGURE 22 American-Lincoln 1-31 3366XP... -
Page 32: How To Replace The Main Broom
These bearings are located inside the broom doors. The carriage bolts on the two end flanges will have to be loosened. The frame can then be leveled and the bolts tightened. 1-32 American-Lincoln 3366XP... -
Page 33: How To Adjust Main Broom Wear Pattern
1/16" (16 cm.) above the floor. All flaps should be replaced when worn or damaged to such an extent that they cannot perform their normal function. 1/16" SET DOOR FLAP EVEN WITH FLOOR P4488a FIGURE 24 American-Lincoln 1-33 3366XP... -
Page 34: Engine Air Intake System
Remove the filter wing nut. Gently pull the filter element out of the filter housing. REMOVING AIR FILTER ELEMENT A. Filter Housing B. Clamp Ring C. Filter Element D. Wing Nut E. Dust Cap P4599a FIGURE 27 1-34 American-Lincoln 3366XP... - Page 35 9. Install the dust cap with the arrows pointing up. Tighten the clamp ring to hold it in place. Check all intake hose connections for leaks or abrasion. 10. Reset filter monitor after any filter service. 11. Retract the hopper. American-Lincoln 1-35 3366XP...
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Page 36: Brake Adjustment
The pneumatic wheels should be maintained at an inflation pressure of 100 PSI. Since the wheel rims are of a split rim construction, the outer bolt circle maintains the wheel assembly in one piece when the wheels are demounted from the machine. WARNING Fully deflate tires before removing the rim bolts. 1-36 American-Lincoln 3366XP... -
Page 37: Cooling System
Use care to avoid damaging the fins. If available, use compressed air or a stream of water in the oppo- site direction to normal airflow. Open door for access. Check all hoses and connections for leaks. If any of the hoses are cracked, frayed, or feel spongy, they should be replaced. American-Lincoln 1-37 3366XP... -
Page 38: Drive Belts
To clean the terminals and connectors, use a terminal and connector cleaning tool. WARNING NEVER allow the soda solution to enter the cells. This will permanently discharge the battery. BATTERY ACCESS DOOR P4694 FIGURE 33 1-38 American-Lincoln 3366XP... -
Page 39: Hopper Adjustment
1. Loosen the mounting hardware at the steering pivot bracket. 2. Rotate the rear wheel yoke to a 90° full left turn posi- STEERING tion. Be sure the cylinder is fully extended. PIVOT BRACKET 3. Tighten the mounting hardware. ADJUSTMENT C0137 FIGURE 36 American-Lincoln 1-39 3366XP... -
Page 40: Check Engine Light Codes
FPP2 high voltage FPP2 low voltage FPP1 higher than IVS limit FPP1 lower than IVS limit FPP2 higher than IVS limit FPP2 lower than IVS limit FPP1 higher than FPP2 FPP1 lower than FPP2 Governor Interlock IVS/Brake interlock failure 1-40 American-Lincoln 3366XP... - Page 41 EGO open/lazy bank1 EGO open/lazy bank2/post-cat EGO open/lazy post-cat Injectors Injector Loop Open or Injector 1 Low-Side Short to Ground Injector 2 Injector 3 Injector 4 Injector Coil Shorted Injector 1 Injector 2 Injector 3 Injector 4 American-Lincoln 1-41 3366XP...
- Page 42 Never crank synced at start Internal Processor Diagnostics COP failure RTI 1 loss RTI 2 loss RTI 3 loss A/D loss Invalid interrupt Flash checksum invalid RAM failure RS-485 Network Rx Inactive Rx Noise Invalid Packet Format Shutdown Request 1-42 American-Lincoln 3366XP...
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Page 43: Hardware Abbreviations
= Square Head Setscrew = Knurled Cup Point Setscrew -KCP = Cup Point Setscrew = Oval Point Setscrew = Full Dog Point Setscrew -FDP = Half Dog Point Setscrew -HDP = Flat Point Setscrew = Cone Point Setscrew -COP C-2004 American-Lincoln 1-43 3366XP... -
Page 44: Ordering Parts
Fax: +1 416 6 75 69 89 E-mail: info@alto-nl.com Tel.: +1 704 971 1240 Fax: +1 704 971 1241 CROATIA NORWAY E-mail: info@altocsi.com Wap ALTO Strojevi za ciscenje, d.o.o. ALTO Norge A/S Siget 18a Bjørnerudveien 24 10020 Zagreb 1266 Oslo Tel.: +385 1 65 54 144 Tel.: +47 22 75 17 70...