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AVERATEC F10DA1 Service Manual

1000 series
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F10DA1
1000 Series

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Summary of Contents for AVERATEC F10DA1

  • Page 1 F10DA1 1000 Series...
  • Page 2 Table of Contents F10DA BOM……..………………………………………………………… F10DA Sub Assy. Instruction Manual...………..……………………….. F10DA System setup instruction manual………………………………. F10DA 10.6"LCD Instruction Manual….……………………………….. F10DA Disassembly…………..…………………………………………..
  • Page 3 F10DA1 Series Keyparts List for Averatec R:D Item TIC P/N Description 01-0075KE-J0 CPU-CELERON M DOTHAN ULV-1.0GHZ-uFC-BGA 4-RJ80536VC001512 SL8A4(868320)-0.956V-512K- 01-0077K8-J0 CPU-PENTIUM M DOTHAN ULV-1.1GHZ/600MHZ-uFC-BGA 4-RJ80536UC0052M SL7F4(860555)-0.956V- 01-0077K7-J0 CPU-PENTIUM M DOTHAN ULV-1.2GHZ/600MHZ-uFC-BGA 4-RJ80536UC0092M SL89Z(868317)-0.956V- 02-A85502-G0 CHIPSET-855GME-732P FCBGA-GMCH North/South 02-A85500-G0 CHIPSET-855GM-732P FCBGA-GMCH Bridge Chip...
  • Page 4 F10DA1 Series Keyparts List for Averatec R:D Item TIC P/N Description 70-B22800-00 Hitachi 80GB, 9.5mm, IC25N080ATMR04, 4200rpm, TRIGEM CSG 70-A22602-00 HDD-60GB-4200RPM-ST960821A-SEAGATE 70-B22803-00 HDD-80GB-4200RPM-ST9808210A-SEAGATE 70-922405-00 HDD-40GB-5400RPM-WD400UE-WD 70-A22605-00 HDD-60GB-5400RPM-WD600UE-WD 70-B22805-00 HDD-80GB-5400RPM-WD800UE-WD 70-210027-00 QSI Ultra Slim Combo drive 9.5mm, UBW-241( 8x \ 24x24x24 ) 70-210031-00 HITACHI-LG Ultra Slim Combo drive 9.5mm, -GCC-4242N-...
  • Page 5 F10DA1 Series Keyparts List for Averatec R:D Item TIC P/N Description 76-030105-30 Sumida Inverter-5V-IV10123/T-TWS-450-096-E12K Inverter 73-080101-00 TOUCH PAD UNDER PLASTIC 0.8mm-67x40x0.85mm-ELANTECH-800409-5303-F10DA1 Touch pad 76-070024-01 WLAN MODULE MINIPCI-3.3V-TYPE 3B-IEEE 802.11b/g-INTEL-WM3B2200BGRW3(862236), for EU market 76-070034-00 WLAN MODULE MINIPCI-3.3V-TYPE 3B-IEEE 802.11b/g-INTEL-WM3B2200BGMW2, for US market 76-070029-10 WLAN MODULE MINI PCI-3.3V-802.11b/g RALINK TYPE 3B-MSI-MS-6833A...
  • Page 6 F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 82-8A1290-00C 1.1G/855GME-TRI CSG W/BIOS SET Daughter board with DC-IN, Power button & 3-in-1 of PCBA 80-8A1200-00A F10DA1-PCB ASS'Y-GU-POWER BOTTOM-REV:A 80-8A1220-00C F10DA1-PCB ASS'Y-GU-3 IN 1-REV:C 80-A12100-00A F10DA1-PCB ASS'Y-GU-DC IN-REV:A 1000 Series (F10DA)-#8160/#8162-M SYSTEM CABINET 22-600154-00 WLAN W/CABLE-F4371-F10DA1 29-005364-00 F10DA1-RJ11/RJ45 CABLE-CA364...
  • Page 7 ====== =========================================================== ========= Items ITEM NUMBER DESCRIPTION ====== =========================================================== ========= 52+002422+01 F10DA1-RUBBER FOR LOWER COVER-F4 52-000110-00 F10DA1-RUBBER FOOT OF THE FRONT- 52-000111-00 F10DA1-RUBBER FOOT OF THE REAR-P 52-002423-00 F10DA1-RUBBER FOR LOWER COVER-LE 1000 Series (F10DA) #8160 UPPER COVER KIT 22-300130-00 SPEAKER W/CABLE-F4257-F10DA1 41+810D02+45 SCREW ISOF-M2X4.5L-∮D3.8,H1.2-...
  • Page 8 1000 Series (F10DA) system Base kit for US model ====== =========================================================== ========= Items ITEM NUMBER DESCRIPTION ====== =========================================================== ========= 1000 Series (F10DA) MSI WLAN KIT 50-050200-10 F10DA1-LED NAME PLATE-W/O BLUETOOTH 63+040280+20 F10DA1-FCC RATING LABEL-EN 63-250190-00 KEY PARTS BARCODE LABEL-KL18260 76-070029-00 WLAN MODULE MINI PCI-3.3V-802.11...
  • Page 9 22-600151-00 F10DA1-ANTENNA-L-D3058 63-250190-00 KEY PARTS BARCODE LABEL-KL18260 72-11026S-00 LCD-10.6" TFT WXGA-SAMSUNG-LTN10 76-030117-00 INVERTER-5V-SUMIDA-IV10123/T F10 27-600050-00 F10DA1-MAGNET-F4247 29-001773-01 F10DA1-HARNESS FOR SAMSUNG LCD-S 40-015140-01 F10DA1-HINGE-R-D3050 40-015141-01 F10DA1-HINGE-L-D3049 40-031653-00 F10DA1-LCD BRACKET-L FOR SAMSUAN 40-031654-00 F10DA1-LCD BRACKET-R FOR SAMSUAN 40-967701-82 F10DA1-#8466-M LCD COVER ASS'Y-F 41-720526-03 SCREW ISOT-M2.6X3L-SELF-LOCKING-...
  • Page 10 3260 Series (E12KA) system for all models Disk kit ==================== ===================================== = ======= Items ITEM NUMBER DESCRIPTION ==================== ===================================== = ======= QSI F10DA1-#8162 COMBO drive Kit 40-031650-00 F10DA1-ODD BRACKET-R-F4220 40-031651-00 F10DA1-ODD BRACKET-L-F4221 41+760512+03 SCREW ISOTT-M1.2X3L,∮D3.0,H0.3- 41-760920-02 SCREW-ISOTT-M2X2L-∮D3.0,H0.5-BL 50-000483-00 F10DA1-QUANTA COMBO TRANSFER BEZ...
  • Page 11 3260 Series (E12KA) system for all models Labels kit ====== ============= =============================================== ======== Items ITEM NUMBER DESCRIPTION ====== ============= =============================================== ======== Parts kit for AI-AV1050EB1-US model 63+070101+40 F10DA1-POP STICKER-RIGHT-EN-RELE 63+070103+40 F10DA1-TECHNICAL SPECIFICATIONS 63-000756-00 N222S8L-BLANK LABEL-E43960-50X13...
  • Page 12 61+007321+00 F10DA1-1 IN 1 PAPER CUSHION FOR 61+011020+11 F10DA1-PALLET FOR AVERATEC-E4361 0.04 61+015120+00 F10DA1-PROTECTION SHEET FOR K/B- 61+120177+10 F10DA1-ANGLE PROTECTOR-76X76X360 0.17 61+967701+J0 F10DA1-1 IN 1 R PAPER CUSHION AS 61+967701+K0 F10DA1-1 IN 1 L PAPER CUSHION AS 61-000844-00 PE STRAP 0.62 61-009010-00 ALL MODEL-ANGLE PROTECTOR-KL1888 0.08...
  • Page 13 1000 Series (F10DA) system Power kit for all models ====== = ============= ================================================ = ======= Items ITEM NUMBER DESCRIPTION ====== = ============= ================================================ = ======= PST #8162 LI-ION BATTERY ASS'Y 23-050250-00 #8162 BAT-LIION-3S2P-2000mAh-PST-SAMSUNG Cell 63-250190-00 KEY PARTS BARCODE LABEL-KL18260 ADAPTER & Power Cord kits 76-010599-00 01AV 29-020340-00 US pwt ( 2 pin ) white 29+020345+00 UK pwt ( 2 pin ) white...
  • Page 14 Tw inhead International (Kunshan) CO.,LTD Tw inhead DOCUMENT CODE:TESOP585 REVISION: F10 DA Sub-Assembly SOP RELEASE DATE: PAGE: 11 (total 12 pages) CONCURRED DESCRIPTION PREPARED BY APPROVED BY 1.NEW RELEASE PE: Li Shin Prepared by: 2005.04.16 QC﹕...
  • Page 15 Tw inhead International (Kunshan) CO.,LTD Tw inhead (Document NO.):TESOP585 F10DA Sub-Assembly SOP Page No. and Rev. No. List: REV: 0 Table of Contents for F10DA Sub-Assembly SOP Page No. Rev. No. Page No. Rev. No. Page No. Rev. No. Page No.Rev. No. 1.
  • Page 16 Part name / Specification Parts Number Q'TY Operation Description Important Note UPPER COVER The liro F10DA1-#8160 UPPER COVER Make sure the Upper Cover is free of defects such as plate at the bottom right sh 50-967701-22 ASS'Y-E1188-06 scratch, bruise, stains or deformation, etc.
  • Page 17 Check the appearance of Touch Pad. After stripping the 0.8mm-67x40x0.85mm-ELANTE CH- 73-080101-00 back-glue paper, assemble it on the position of Upper Cover 800409-5303-F10DA1 as per the figure. F10DA1-FCC FOR TOUCHPAD- Insert the harness into the receiving port of Touch Pad 29-016363-00 CA363 securely. F10DA1-#8160 TOUCH PAD...
  • Page 18 Important Note Jig / Fixture Strip the back-glue paper below the speaker and then Push the upper part into the SPEAKER W/CABLE-F4257-F10DA1 22-300130-00 position the speaker on the Upper Cover at the latch of Upper Cover. position shown as per the figure.
  • Page 19 Part name / Specification Parts Number Q'TY Operation Description Important Note Jig / Fixture F10DA1-PCB ASS'Y-GU-POWER Fix the Power Bottom PCB at the upper left corner of BOTTOM-REV:A-W/MECHANICAL 80-8A1200-00A the Upper Cover and then arrange wires in the position PARTS KIT as per the figure.
  • Page 20 F10DA1-BATTERY LATCH-L- 50-043102-00 not deformed, and then install the Battery Latch on the F4233 base plate as per the figure. F10DA1-RUBBER FOOT OF THE 52-000111-00 Attach the food pad as per the figure. REAR-PANTONE 428C-F4236 Be square without floating. F10DA1-RUBBER FOOT OF THE 52-000110-00 Attach the food pad as per the figure.
  • Page 21 50-043101-00 Assemble the spring onto the Battery Latch, and then Do not deviate the right side installed them on the base plate together. of the spring. F10DA1-SPRING FOR BATTERY LOCK- 40-012090-00 F4256 After assembly, check that the F10DA1-BATTERY LOCK KNOB-#8162-...
  • Page 22 Part name / Specification Parts Number Q'TY Operation Description Important Note Jig / Fixture F10DA1-LOWER COVER MYLAR FOR Attach one piece of Mylar onto the base, as per the The Mylar opening shall align with 50+023638+02 HDD-F4255 figure. the screw hole of the base.
  • Page 23 70-210030-00TRI TRIGEM CSG-HITACHI-LG COMBO(CD-ROM/CD-RW/DVD- ROM)-9.5mm-GCC-4242N-HITACHI- 70-210031-00 U-shape locking supported F10DA1-ODD BRACKET-L-F4221 40-031651-00 jig. Place the disk drive in the jig and assemble the left side iron Electrical SCREW-ISOTT-M2X2L-∮D3.0,H0.5- frame, and then lock screws to fix the frame as per the figure.
  • Page 24 Part name / Specification Parts Number Q'TY Operation Description Important Note Jig/ Fixture F10DA1-MYLAR FOR ODD Attach one piece of Mylar onto the left side iron frame 50-023637-00 Be square without floating BRACKET LEFT-F4254 according to the position shown in the figure.
  • Page 25 Tw inhead International (Kunshan) CO.,LTD Tw inhead ( Twinhead S.O.P ) ( Document NO):TESOP585 (Manufacturing Section) : PE Name of S.O.P:F10DA HDD SUB SOP Working name:6506-1 Revision：0 Date : 2005.04.15 Explanation for illustration Copy Port Product Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description...
  • Page 26 Tw inhead International (Kunshan) CO.,LTD Tw inhead DOCUMENT CODE:TESOP587 REVISION: F10DA System Assembly SOP RELEASE DATE: PAGE: 20 (total 21 pages) CONCURRED DESCRIPTION PREPARED BY APPROVED BY 1.NEW RELEASE PE: Li, Shin Prepared by: 2005.04.19 QC﹕...
  • Page 27 Tw inhead International (Kunshan) CO.,LTD Tw inhead Document NO:TESOP587 Table of Contents/Manpower Distribution Chart for F10DA System Assembly SOP Page No. and Rev. No. List REV: 0 1. Table of Contents P.01 Page No. Rev. No. Page No. Rev. No. Page No. Rev. No. Page No. Rev. No. 2.
  • Page 28 F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.2G,W/BIOS SET 82-8A1220-00C F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.1G,855GME TRI 82-8A1230-00C CSG,W/BIOS SET F10DA1-PCB ASS'Y-GU-PM-REV:C-ULV 1.2G,855GME TRI 82-8A1240-00C CSG,W/BIOS SET F10DA1-PCB ASS'Y-GU-PM-REV:C-W/CEL-M 1.0 CPU & 82-8A1250-00C 855GME TRI CSG,W/BIOS SET F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 82-8A1260-00C 1.1G/855GM/IVI-TRI CSG W/BIOS SET F10DA1-PCB ASS'Y-GU-PM-REV:C-P-M DOTHAN ULV 82-8A1270-00C 1.2G/855GM/IVI-TRI CSG W/BIOS SET...
  • Page 29 76-060009-00 ML3054 Check the appearance and connect the wire connection Barcode Machine F10DA1-RJ11/RJ45 CABLE-CA364 29-005364-01 port to that of the Modem, and then fix with one piece of tape for sticking the Key Parts Label. Verify the ALL MODEL-INSULATING TAPE-...
  • Page 30 Check the appearance of Heat Sink Module and ensure the Do not pinch the wries and do heat radiating blade is free of bruise. Place the fan on the jig F10DA1-HEATSINK W/FAN-F4218 40-003650-01 not press the blade of the Support jig.
  • Page 31 W/O BLUE connection port. Connect the gray wire of Bluetooth WLAN W/CABLE-F4371-F10DA1 22-600154-00 TOOTH to the lowest connection port for assembling WLAN on the M/B, as per the figure. Trim the radio...
  • Page 32 50+023639+00 Attach the M/B Mylar onto the M/B, as per the figure. of screw hole should be aligned properly. F10DA1-GASKET FOR VGA PORT- Attach one piece of conductor pad onto the VGA 51+035090+01 F4373 terminal port, as per the figure.
  • Page 33 Bottom PCB wire according to the position shown in the figure. Insert RJ11/RJ45 wires into the M/B connection port, and F10DA1-RJ11/RJ45 CABLE-CA364 29-005364-01 then connect the external connection port of RJ11/RJ45 to the position on the Upper Cover as per the figure.
  • Page 34 Tape stand 10mmX33m,T=0.07mm assembling smaller card on the upper left corner of the Upper Cover, trim the wires of smaller card connection port 29-005367-00 F10DA1-CABLE FOR DC IN-CA367 as per the figure. Electrical SCREW ISOT-M2X3L-SELF- 41-721520-03 Lock the screw to fix the DC small card, as per the figure.
  • Page 35 W/CABLE-F4262 place the smaller panel on the Upper Cover, and then lock the screw to fix the smaller panel as per the figure. W/O BLUE WLAN W/CABLE-F4371-F10DA1 22-600154-00 Trim the radio transmission wire and push the lower TOOTH radio transmission wire in the lower positio before the...
  • Page 36 63-000710-00 Barcode Machine the figure. The upper surface of HDD Sponge Assemble the HDD Sponge on the left end F10DA1-HDD SPONGE-30X8X4mm- cannot be higher then that of the 51+036301+00 connection port between HDD and M/B, as per the BLACK-F4301 HDD, and the lower part cannot block figure.
  • Page 37 Operation Description Part name / Specification Important Note Difference Operating Item Jig / Fixture F10DA1-WIRELESS KNOB-#8162- Assemble the radio transmission switch on the M/B, as per 50-041121-00 F4232 the figure. Do not take or press the cross Check that the appearance of the Lower Cover is free beam of PCMCIA and ODD and of scratch or stains.
  • Page 38 Important Note Difference Operating Item Jig / Fixture The anti-dust sponge shall be free F10DA1-#8160 SPEAKER COVER Check the appearance of Speaker Cover and then of foreign matters. Assemble the 50-967701-32 ASS'Y-E1118-05 assemble it in the machine, as per the figure.
  • Page 39 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO :TESOP587 Working name：7012 Manufacturing Section:PE Revision：0 Name of S.O.P﹕F9DA System Ass'y SOP Date： 2005.04.18 Explanation for illustration Part name / Specification Parts Number Q'TY Operation Description Important Note Difference Operating Item Jig / Fixture SCREW ISOT-M2.6X5L,∮...
  • Page 40 Operation Description Difference Operating Item Part name / Specification Important Note Jig / Fixture K/B-83 KEY-EN-11015# WHITE- 71-836101-00 F10DA1-K022309A1 US-JME K/B-83 KEY-ZH-W01011# WHITE- 71+836102+00 F10DA1-K022309A1 CH-JME K/B-83 KEY-KO-W01011# WHITE- 71+836104+00 F10DA1-K022309A1 KR-JME K/B-83 KEY-FR-W01011# WHITE- The typeface printing of the K/B...
  • Page 41 Jig / Fixture Quanta ODD F10DA1-QUANTA COMBO 50-000483-00 assembly. TRANSFER BEZEL-F4230 Hitachi-LG F10DA1-HLDS COMBO TRANSFER Check if the Bezel material 50+000485+00 ODD assembly BEZEL-#8162-F4294 Assemble the Combo Bezel on the ODD tray and then number is correct, if the bezel is...
  • Page 42 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO :TESOP587 Working name：7015 Revision：0 Manufacturing Section: P E Name of S.O.P﹕F9DA System Ass'y SOP Date： 2005.04.18 Explanation for illustration (1) Gap between LCD and panel: Less than 0.8mm. Gap between upper and lower covers: Less than 0.8mm.
  • Page 43 Q'TY Operation Description Part name / Specification Important Note Difference Operating Item Jig / Fixture F10DA1-FCC RATING LABEL-EN- W/INTEL ID 63+040280+20 FOR INTEL ID-F4358 F10DA1-FCC RATING LABEL-KO- Attach the FCC Label onto the base according to the 63+040280+10 Be square without floating.
  • Page 44 Tw inhead International (Kunshan) CO.,LTD Tw inhead DOCUMENT CODE:TESOP586 REVISION: F10DA 10.6" LEC Pre-Assembly SOP RELEASE DATE: PAGE: 11 (total 13 pages) CONCURRED DESCRIPTION PREPARED BY APPROVED BY 1. NEW RELEASE PE: Li, Shin Prepared by:...
  • Page 45 Tw inhead International (Kunshan) CO.,LTD Tw inhead Document NO.:TESOP586 Page No. /Revision No. List: REV: 0 Page No. Rev. No. Page No. Rev. No. Page No. Rev. No.Page No. Rev. No. Table of Contents/Manpower Distribution Chart for F10DA 10.6" LCD Assembly SOP 1.
  • Page 46 Explanation for illustration Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description Important Note Jig / Fixture F10DA1-#8561-M LCD COVER ASS'Y-FOR 40-967701-03 SHARP-E1118-01 SHARP LCD F10DA1-#8167-M LCD COVER ASS'Y-FOR 40-967701-91 Assembly SHARP-E1118-01 (pearly white) F10DA1-#8466-M LCD COVER ASS'Y-FOR...
  • Page 47 Q'TY Operation Description Important Note Jig / Fixture Check the appearance of "AVERATEC" logo on the LCD cover. Press the internal Logo with a jig The Logo should be along the slot lightly, sticking it in the slot. If the kept from lifting.
  • Page 48 72-11026S-00TRI bruise and stain damage are not allowed. LTN106W2-L01-TRIGEM CSG hand. LCD-10.6" TFT WXGA-SHARP- SHARP LCD 72-11023J-00 LQ106K1LA01A F10DA1-HARNESS FOR SAMSUNG LCD- Watch the lead-out Harness positioning SAMSUNG LCD 29-001773-01 SH773 position, as per the figure. jig. Assemble the LCD harness on the LCD port, as per the figure.
  • Page 49 Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description Important Note Jig / Fixture F10DA1-LCD BRACKET-L FOR 40-031653-00 SAMSUANG-D3055 Assemble the left side iron frame of LCD and then fix two screws tightly. Electrical ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NI- 41-761520-04 Screwdriver/Torque: 1.0±...
  • Page 50 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO.:TESOP586 Working name：6512-4 Revision：0 Manufacturing Section:PE Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Date：2005.04.18 Description of Illustrations Trim the LCD harness downward into the gap on the left side of LCD cover, and do not let the wire to lift up.
  • Page 51 Penetrate the LCD harness and antenna together through of spindle shall align with the the spindle and right cover holes, and then assemble as positioning pole in the Hinge F10DA1-COVER FOR LCD HINGE-R- 50-035294-01 per the figure. Cover hole. #8160-D3048...
  • Page 52 Keep the wire from lifting. Bamboo chopsticks excessive wires from right spindle slowly. As per the figure, check the appearance of F10DA1-BLUETOOTH ANTENNA-F4246 22-600152-00 Bluetooth antenna and then assemble the Bluetooth Antenna in the LCD cover. When the Bluetooth is ISOTT SCREW-M2X4L,∮D3.5mm,H-0.5-NI-...
  • Page 53 Check the appearance of left spindle and left spindle left side of spindle with the cover and then assemble the cover and the spindle as per positioning pole in the F10DA1-COVER FOR LCD HINGE-L-#8160- the figure. 50-035295-00 Hinge Cover. D3047...
  • Page 54 LCD panel stone fall. and then attach one foam on the surface to cover up the magnetic stone, F10DA1-LCD SPONGE-FOR MAGENTIC-F4 51-036300-00 as per the figure. Assemble LCD Panel and LCD Cover. Attach white LCD Rubber on the upper...
  • Page 55 Lock four screws to fix the LCD Panel, as per 41-761520-04 Screwdriver/Torque NI-SELF-LOCKING-HEAT TREATMENT- the figure. : 2.0±0.2Kgf-cm B3516 F10DA1-RUBBER FOR LCD PANEL- Attach two rubber pads on the position at the Be square without 52-002420-00 WHITE-F4239 upper part of LCD Panel, as per the figure. floating.
  • Page 56 Tw inhead International (Kunshan) CO.,LTD Tw inhead Twinhead S.O.P Document NO:TESOP586 Revision：0 Name of SOP:F10DA 10.6" LCD MODULE ASS'Y SOP Working name：6512-10 Manufacturing Sectoin:PE Date：2005.04.18 Explanation for illustration Difference Operating Item Part name / Specification Parts Number Q'TY Operation Description Important Note Jig /Fixture Make sure the appearance is free of...