DeWalt DCL043 Instruction Manual

D WALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286
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(SEP14) Part No. N402771
The following are trademarks for one or more DeWALT power tools: the yellow and black color scheme; the "D" shaped
air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps
on the surface of the tool.
Defi nitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may
result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D
US TOLL FREE AT: 1-800-4-D WALT (1-800-433-9258).
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Important Safety Instructions
WARNING!
When using the spotlight, basic precautions should always be
followed, including the following:
a. Read all the instructions before using the spotlight.
b. To reduce the risk of injury, close supervision is necessary when a spotlight is used near
children.
c. Turn the spotlight off when not in use and before servicing or cleaning.
d. Do not operate any spotlight after it malfunctions or is dropped or damaged in any
manner. Return spotlight to the nearest authorized service facility for examination, repair,
or electrical or mechanical adjustment.
e. To reduce the risk of electrical shock, do not put spotlight in water or other liquid. Do not
place or store spotlight where it can fall or be pulled into a tub or sink.
SAVE THESE INSTRUCTIONS
Specifi c Safety Rules for Spotlights
WARNING: Fire hazard. Do not operate spotlight or charger near flammable liquids or in
gaseous or explosive atmospheres. Internal sparks may ignite fumes causing personal injury.
• Do not expose light or charger to wet or damp areas. Do not expose light or charger
to rain or snow.
• Do not wash spotlight or charger with water or allow water to get inside light or
charger. Do not submerge light in water at any time.
• While spotlight is in use, do not cover with cloth or other flammable materials due
to increased risk of fire.
• Store the spotlight indoors when not in use.
WARNING: Do not place the spotlight in a position which may cause anyone to
intentionally or unintentionally stare into the light. Serious eye injury could result.
CAUTION: When not in use, place spotlight on its side on a stable surface where it
will not cause a tripping or falling hazard. Some lights with large battery packs will stand
upright on the battery pack but may be easily knocked over.
• The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V .....................volts
Hz ...................hertz
min .................minutes
or DC .....direct current
...................Class I Construction
....................... .......................(grounded)
...................Class II Construction
....................... .......................(double insulated)
.../min ............per minute
IPM .................impacts per minute
SPM ...............strokes per minute
Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include the catalog number and voltage.
Consult the chart at the end of this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and
charger, read the safety instructions below and then follow charging procedures outlined.
DCL043 Copyright © 2014 D WALT
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WALT TOOL, CALL
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A .........................amperes
W ........................watts
or AC .............alternating current
or AC/DC......alternating or direct current
n o .......................no load speed
n .........................rated speed
.......................earthing terminal
........................safety alert symbol
BPM ...................beats per minute
RPM ...................revolutions per minute
sfpm ...................surface feet per minute
READ ALL INSTRUCTIONS
• Do not charge or use the battery pack in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Inserting or removing the battery pack
from the charger may ignite the dust or fumes.
• NEVER force the battery pack into the charger. DO NOT modify the battery pack in
any way to fit into a non-compatible charger as battery pack may rupture causing
serious personal injury. Consult the chart at the end of this manual for compatibility of
batteries and chargers.
• Charge the battery packs only in designated D
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature
may reach or exceed 105 °F (40 °C) (such as outside sheds or metal buildings in
summer). For best life store battery packs in a cool, dry location.
NOTE: Do not store the battery packs in a tool with the trigger switch locked on.
WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If the battery
pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage
the battery pack. Do not use a battery pack or charger that has received a sharp blow, been
dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped
on). Damaged battery packs should be returned to the service center for recycling.
WARNING: Fire hazard. Do not store or carry the battery pack so that metal
objects can contact exposed battery terminals. For example, do not place the battery
pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws,
keys, etc. Transporting batteries can possibly cause fires if the battery terminals
inadvertently come in contact with conductive materials such as keys, coins, hand
tools and the like. The US Department of Transportation Hazardous Material Regulations
(HMR) actually prohibit transporting batteries in commerce or on airplanes (e.g., packed in
suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So
when transporting individual battery packs, make sure that the battery terminals are protected
and well insulated from materials that could contact them and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion)
• Do not incinerate the battery pack even if it is severely damaged or is completely
worn out. The battery pack can explode in a fire. Toxic fumes and materials are created
when lithium ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash area with
mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for
15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is
composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If
symptoms persist, seek medical attention.
WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
The RBRC™ Seal
The RBRC™ (Rechargeable Battery Recycling Corp oration) Seal on the nickel
cadmium, nickel metal hydride or lithium ion batteries (or battery packs) indicate
that the costs to recycle these batteries (or battery packs) at the end of their
useful life have already been paid by D
spent nickel cadmium, nickel metal hydride or lithium ion batteries in the trash or
municipal solid waste stream and the RBRC™ program provides an
environmentally conscious alternative.
RBRC™, in cooperation with D WALT and other battery users, has established programs in
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the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal
hydride or lithium ion batteries. Help protect our environment and conserve natural resources by
returning the spent nickel cadmium, nickel metal hydride or lithium ion batteries to an authorized
D WALT service center or to your local retailer for recycling. You may also contact your local
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recycling center for information on where to drop off the spent battery.
RBRC™ is a registered trademark of the Rechargeable Battery Recycling Corporation.
Important Safety Instructions for All Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating
instructions for battery chargers.
• Before using the charger, read all instructions and cautionary markings on the charger,
battery pack and product using the battery pack.
WARNING: Shock hazard. Do not allow any liquid to get inside the charger. Electric shock
may result.
CAUTION: Burn hazard. To reduce the risk of injury, charge only D
rechargeable battery packs. Other types of batteries may overheat and burst resulting in
personal injury and property damage.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger
can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not
limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles
should be kept away from the charger cavities. Always unplug the charger from the power supply
when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
• DO NOT attempt to charge the battery pack with any chargers other than the ones
in this manual. The charger and battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than charging D
rechargeable batteries. Any other uses may result in risk of fire, electric shock or
electrocution.
• Do not expose the charger to rain or snow.
• Pull by the plug rather than the cord when disconnecting the charger. This will
reduce the risk of damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or
otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper
extension cord could result in risk of fire, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry location and use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces
the risk of electric shock.
• An extension cord must have adequate wire size (AWG or American Wire Gauge)
for safety. The smaller the gauge number of the wire, the greater the capacity of the cable,
that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in
line voltage resulting in loss of power and overheating. When using more than one extension
to make up the total length, be sure each individual extension contains at least the minimum
wire size. The following table shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge
number, the heavier the cord.
Minimum Gauge for Cord Sets
Volts
Ampere Rating 120V
240V
More
Not More
Than Than
0 6
6 10
10 12
12 16
• Do not place any object on top of the charger or place the charger on a soft surface
that might block the ventilation slots and result in excessive internal heat. Place the
charger in a position away from any heat source. The charger is ventilated through slots in
the top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug.
• Do not operate the charger if it has received a sharp blow, been dropped or
otherwise damaged in any way. Take it to an authorized service center.
• Do not disassemble the charger; take it to an authorized service center when service
or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution
or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120V household electrical power.
Do not attempt to use it on any other voltage. This does not apply to the vehicular
charger.
Chargers
Your tool uses a D WALT charger. Be sure to read all safety instructions before using your
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charger. Consult the chart at the end of this manual for compatibility of chargers and battery
packs.
WALT chargers.
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WALT. In some areas, it is illegal to place
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Total Length of Cord in Feet (meters)
25 (7.6) 50 (15.2) 100 (30.5)
50 (15.2) 100 (30.5) 200 (61.0)
AWG
18 16 16
18 16 14
16 16 14
14 12 Not Recommended
WALT
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WALT
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150 (45.7)
300 (91.4)
14
12
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