Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Vaillant aurotherm classic VFK 135/2 VD
Summary of Contents for Vaillant aurotherm classic VFK 135/2 VD
- Page 1 Installation manual For the competent person Installation manual auroTHERM classic VFK 135/2 VD, VFK 140/2 VD GB, IE Publisher/manufacturer Vaillant GmbH Berghauser Str. 40 D-42859 Remscheid Telefon 021 91 18‑0 Telefax 021 91 18‑28 10 info@vaillant.de www.vaillant.de...
-
Page 2: Table Of Contents
Contents Contents Safety ..............3 Action-related warnings ......... 3 General safety information ........3 Intended use ............4 Regulations (directives, laws, standards) ....5 CE label ..............6 Notes on the documentation ......7 Observing other applicable documents ....7 Storing documents.......... -
Page 3: Safety
Only the combination of Vailllant collectors ▶ Perform all work steps as described in this and Vaillant fastening systems has been manual. tested. This combination can withstand the ▶ Observe all safety precautions described forces caused by additional wind and snow in this manual. -
Page 4: Intended Use
▶ Never fill or flush the collector with water. ▶ Use suitable underlays to separate the ▶ Only fill and flush the collector with Vaillant metals. ready-mixed solar fluid. ▶ Check the solar fluid regularly with an anti- 1.2.16 Material damage due to snow falling... -
Page 5: Regulations (Directives, Laws, Standards)
Safety 1 The Vaillant VFK VD flat collector must ments of Health and Safety Document No. only be combined with Vaillant components 635 (The Electricity at Work Regulations (fastenings, connections, etc.) and parts of 1989), BS7671 (IEE Wiring Regulations) and the auroFLOW plus system from Vaillant. -
Page 6: Ce Label
1 Safety – Work at Height Regulations 2005 – Electricity at Work Regulations 1989 – All necessary Building Regulations Work should be preceded by a risk assess- ment covering all aspects of health and safety risks, or training requirements that can reasonably be foreseen to be associated with the work. -
Page 7: Notes On The Documentation
The collectors comply with the relevant product-specific requirements set out in the Microgeneration Certification Scheme (MCS). Read the installation manual. VFK 135/2 VD Type designation VFK 140/2 VD Vaillant flat collector 135, (140) Collector output Unit generation 0020159946_01 auroTHERM classic Installation manual... - Page 8 4 On-roof fitting and installation 4.1.1.2 Checking the scope of delivery Conditions: Collector position: Vertical List of materials for on-roof installation for 4/5/6 vertical collectors Rail mounting set, vertical Hydraulic inter-connector from the sensor set 4/5/6 pc 6/8/10 pc Hydraulic connections from the sensor set Clamp from the sensor set 2/2/2 pc 16/20/24 pc...
- Page 9 On-roof fitting and installation 4 4.1.1.3 Transporting collectors To protect the collectors against damage, always trans- port them horizontally. Transport the collectors to the roof using suitable aids. 4.1.2 Complying with clearances and installation clearances In order to fit the collectors correctly, the specified clear- ances and installation clearances must be observed.
-
Page 10: Carrying Out The Installation
4 On-roof fitting and installation 4.1.7.1 Adjacent array configuration kurz lang Conditions: Collector position: Vertical Building width Building length Building height ▶ Calculate the building width w, building height h and building length l. ▶ The values for the edge clearances to be observed, e short and e can be found in the following tables. - Page 11 On-roof fitting and installation 4 ▶ Adjust the roof bracket to the height of the pantiles, so that the top part of the roof bracket lies on the roofing (4). ▶ Tighten the top bolt. – Working materials: SW 13 spanner Secure the type P roof bracket either to the rafters (A) or to the roof batten (B).
- Page 12 4 On-roof fitting and installation ▶ Adjust the roof bracket to the height of the pantiles, so Screw the roof bracket onto the roof batten or rafters that the top part lies on the roofing and the bottom part is using the three screws supplied (3).
- Page 13 On-roof fitting and installation 4 4.2.1.4 Installing the hanger bolt type 4.2.2 Installing collectors 4.2.2.1 Adjacent array configuration Danger! Personal injury and material damage due to a falling collector. Improper fastening may cause a collector to fall. ▶ Tighten the clamping elements. ▶...
- Page 14 4 On-roof fitting and installation Fitting connectors Secure the mounting rails with the clamping elements to the roof anchors ((1) and (2)). Position the lower rail as far as possible downwards on the roof bracket. Taring mounting rails Caution. Risk of damage to the collector. Improper installation of the pipe connectors may damage the collector.
- Page 15 On-roof fitting and installation 4 Installing additional collectors 26. Ensure that the clamping block of the clamping ele- ments lies over the collector edges. 27. Tighten the clamping elements of the top mounting rails. – Working materials: SW 13 spanner Completing installation of the collectors 28.
- Page 16 4 On-roof fitting and installation ▶ Install the plugs (1) at the bottom of the collector. ▶ Install the plugs (2) at the top of the collector. ▶ Secure the plugs with the clamps. ▶ Connect the collector flow and return to the system with the connection tubes.
-
Page 17: Completing And Checking The Installation
On-roof fitting and installation 4 Completing and checking the installation 4.3.1 Checking the installation Use the following checklist to ensure that all work steps have been performed. Note After initial start-up, and in seasons with significant ambient temperature fluctuations, condensate may form in the collector. -
Page 18: Flat Roof Fitting And Installation
5 Flat roof fitting and installation 4.3.2 Disposing of the packaging The transport packaging consists largely of recyclable mater- ials. ▶ Observe the applicable regulations. ▶ Dispose of the transport packaging properly. Flat roof fitting and installation ▶ When fitting and installing the collectors, you must ob- serve the chapter "Safety". - Page 19 Flat roof fitting and installation 5 5.1.1.2 Checking the scope of delivery List of materials for flat roof installation for 4/5/6 vertical collectors Rail mounting set, vertical Hydraulic connections from the sensor set 4/5/6 pc 2/2/2 pc Hydraulic connections from the sensor set Clamp from the sensor set 2/2/2 pc 16/20/24 pc...
- Page 20 5 Flat roof fitting and installation 5.1.1.3 Transporting collectors 5.1.5 Selecting the installation variant To protect the collectors against damage, always trans- port them horizontally. Transport the collectors to the roof using suitable aids. 5.1.2 Complying with clearances and installation clearances During storms, turbulence (swirling) causes strong wind forces to occur along the edges of flat roofs.
- Page 21 Flat roof fitting and installation 5 5.1.6 Determining the ballast load (floating installation) Danger! Risk of death and material damage due to excessive basic wind speeds! The racks are designed for basic wind speeds of up to 108 km/h. If the basic wind speed at the site is greater than 108 km/h, then there can be no guarantee claim for the system.
- Page 22 5 Flat roof fitting and installation Use the map to determine the basic wind speed at the site. Installation manual auroTHERM classic 0020159946_01...
- Page 23 Flat roof fitting and installation 5 ½ ½ ½ ½ Use the tables to determine the required weights. Vertical collector position Weights/rack [kg] Installation angle 30° To secure against sliding and To secure only against lifting (if secured/anchored against lifting sliding) Note When there are at least two collectors in a row, the ballast loads can be re-...
- Page 24 5 Flat roof fitting and installation Vertical collector position Weights/rack [kg] Installation angle 45° To secure against sliding and To secure only against lifting (if secured/anchored against lifting sliding) Note When there are at least two collectors in a row, the ballast loads can be re- duced by half for the outer rack.
- Page 25 Flat roof fitting and installation 5 Vertical collector position Weights/rack [kg] Installation angle 60° To secure against sliding and To secure only against lifting (if secured/anchored against lifting sliding) Note When there are at least two collectors in a row, the ballast loads can be re- duced by half for the outer rack.
- Page 26 5 Flat roof fitting and installation 30° 45° 60° Number of collectors [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] – – 1200 1283 2420 1740 3001 2080 3267 2357 2400 1283 2420 1740 3001 2080 3267 2357 1200 1263 3663...
-
Page 27: Carrying Out The Installation
Flat roof fitting and installation 5 Carrying out the installation The installation steps and notes in these instructions apply for the vertical collector position in the case of "adjacent" array configuration. 5.2.1 Installing racks Danger! Risk of death due to falling collectors! Unsecured collectors may fall from the flat roof due to the wind and present a danger to people. - Page 28 5 Flat roof fitting and installation ▶ Restore the leak tightness of the roof skin if necessary. ▶ Define the required rack clearances as described in the chapter "Defining rack clearances". ▶ Drill the required holes at the defined positions. ▶...
- Page 29 Flat roof fitting and installation 5 ▶ When positioning the rack feet, ensure that the anti- rotation lock (2) engages. ▶ Secure the rack feet with the self-locking nut (3). ▶ Secure the rear rack feet in the same way on the other two load plates.
- Page 30 5 Flat roof fitting and installation ▶ Define the required rack clearances as described in the ▶ Install the second rack on the next two weights as de- chapter "Defining rack clearances". scribed above. ▶ Fit as many racks as you need to hold the collectors. Note 5.2.2 Installing collectors...
- Page 31 Flat roof fitting and installation 5 Note After installation, the rail connectors are no longer accessible. Securing the mounting rail at the bottom Slide the two mounting rails (top and bottom) onto the brackets, as shown in the image. Ensure that the open side of the bottom mounting rail is facing upwards and that the open side of the top mount- ing rail is facing downwards.
- Page 32 5 Flat roof fitting and installation Securing the collector at the top Installing additional collectors 14. Slide the left side of the top mounting rail (1) until it is 21. Position the next collector on the lower mounting rail. flush with the collector. 22.
- Page 33 Flat roof fitting and installation 5 5.2.3.1 Vertical collector position Conditions: Number of collectors: 4 … 6, Connected on opposite sides ▶ Insert the flow (outlet) (1) on one side in the upper lat- eral opening and insert the return (inlet) (2) diagonally opposite this in the lower lateral opening.
-
Page 34: Completing And Checking The Installation
5 Flat roof fitting and installation Completing and checking the installation 5.3.1 Checking installation Use the following checklist to ensure that all work steps have been performed. Note After initial start-up, and in seasons with significant ambient temperature fluctuations, condensate may form in the collector. -
Page 35: Inspection And Maintenance 6
Cleaning collectors spare parts. You can find information about the available Checking brackets and collector Vaillant original spare parts on the back page of these in- components for firm seating structions, below the contact address. Check the pipe insulations for ▶... -
Page 36: Checking Brackets And Collector Components For Firm Seating
Vaillant genuine spare parts. You can find information about the available Vaillant original spare parts on the back page of these in- Caution. structions, below the contact address. Material damage due to cleaning agent. -
Page 37: Decommissioning 8
In the event of long periods of decommis- ▶ Observe the applicable regulations. sioning of the solar plant, dismantle the collectors. Disposing of collectors You must not dispose of your Vaillant collector or any of its accessories in normal domestic waste. 0020159946_01 auroTHERM classic Installation manual... -
Page 38: Customer Service
9 Customer service ▶ Dispose of the old unit and any accessories properly. Unit VFK 135/2 VD VFK 140/2 VD Disposing of solar fluid Max. wind load kN/m The solar fluid must not be disposed of with normal house- Max. standard kN/m hold waste. -
Page 39: Dimensions
Technical data 10 10.2 Dimensions 1223 1233 1178 0020159946_01 auroTHERM classic Installation manual... -
Page 40: Index
Index Index Packaging Disposal ..............18, 35 Applicability Pipe insulations Checking................ 36 Manual ................7 Article number ............... 7 Disposal ..............36–37 Replacing..............36–37 Ballast load (floating installation) Purpose Unit .................. 7 Determining ..............21 Brackets Rack Checking................ 36 Defining clearances ............25 CE label................. - Page 44 0020159946_01 24.01.2014 Vaillant Ltd Nottingham Road Belper Derbyshire DE56 1JT Telephone 44 84 56 02 29 22 Vaillant Service Solutions 44 807 06 06 07 77 Spares Technical Enquiries 44 17 73 59 66 15 info@vaillant.co.uk technicalspares@groupservice.co.uk www.vaillant.co.uk These instructions, or parts thereof, are protected by copyright and may be reproduced or distributed only with...