Carrier 40MFC Service Manual
Carrier 40MFC Service Manual

Carrier 40MFC Service Manual

High-wall ductless split system sizes 009 to 022
Hide thumbs Also See for 40MFC:

Advertisement

40MFC / 38MFC
40MFQ / 38MFQ
High---Wall Ductless Split System
Sizes 009 to 022

TABLE OF CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air- -conditioning equipment
can be hazardous due to system pressures, electrical components,
and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should
install, start- -up, and service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning coils. All other operations should be performed by
trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep
quenching cloth and fire extinguisher nearby when brazing. Use
care in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in literature and
building codes and National Electrical Code (NEC) for special
requirements.
Recognize safety information. This is the
safety- -alert symbol
! !
. When you see this symbol on the unit and
in instructions or manuals, be alert to the potential for personal
injury.Understand these signal words: DANGER, WARNING, and
CAUTION. These words are used with the safety- -alert symbol.
DANGER identifies the most serious hazards which will result in
Service Manual
. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
attached to the unit. Consult local
severe personal injury or death.
which could result in personal injury or death. CAUTION is used
PAGE
to identify unsafe practices which may result in minor personal
1
injury or product and property damage. NOTE is used to highlight
1
suggestions which will result in enhanced installation, reliability, or
2
operation.
3
!
4
5
ELECTRICAL SHOCK HAZARD
6
6
Failure to follow this warning could result in personal
injury or death.
7
Before installing, modifying, or servicing system, main
8
electrical disconnect switch must be in the OFF
8
position. There may be more than 1 disconnect switch.
9
Lock out and tag switch with a suitable warning label.
9
10
!
14
15
15
16
17
17
18
20
32
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe
in the ground. If any section of pipe is buried, there must be
a 6 in. (152 mm) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is
buried, refrigerant may migrate to the cooler buried section
during extended periods of system shutdown. This causes
refrigerant slugging and could possibly damage the
compressor at start- -up.

INTRODUCTION

This Service Manual provides the necessary information to service,
repair, and maintain the 38- -40MF family of Puron air conditioners
and heat pumps. Section 2 of this manual is an appendix with data
required to perform troubleshooting. Use the Table of Contents to
locate a desired topic.
WARNING signifies hazards
WARNING
WARNING
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors.
mixtures of air or gases containing
oxygen can lead to an explosion.
CAUTION
Pressurized

Advertisement

Table of Contents
loading

Summary of Contents for Carrier 40MFC

  • Page 1: Table Of Contents

    40MFC / 38MFC 40MFQ / 38MFQ High---Wall Ductless Split System Sizes 009 to 022 Service Manual TABLE OF CONTENTS severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used PAGE to identify unsafe practices which may result in minor personal SAFETY CONSIDERATIONS .
  • Page 2: Model / Serial Number Nomenclature

    MODEL / SERIAL NUMBER NOMENCLATURES INDOOR UNIT --- --- --- Voltage 1 --- 115 ---1 ---60 40= Fan Coil Unit 3 --- 208 ---230 ---1 ---60 Nominal Capacity 009 --- 3/4 Ton 012 --- 1 Ton 017 --- 1 ---3/7 Ton (HP) Unit Type 018 --- 1 ---1/2 Ton (AC) MFC --- Cooling Only...
  • Page 3: Standard Features And Accessories

    STANDARD FEATURES AND ACCESSORIES INDOOR UNITS Ease Of Installation Mounting Brackets Low Voltage Controls Comfort Features Microprocessor Controls Wired Remote Control Wireless Remote Control Automatic Horizontal Air Sweep Air Direction Control Auto Restart Function Cold Blow Protection On Heat Pumps Freeze Protection Mode On Heat Pumps Turbo Mode Silence Mode...
  • Page 4: Specifications - - Cooling Only (Mfc)

    SPECIFICATIONS - - COOLING ONLY UNITS (MFC SERIES) System Size (KBTU/Hr) Outdoor Model 38MFC009---1 38MFC012---1 38MFC012---3 38MFC018---3 38MFC022---3 Indoor Model 40MFC009---1 40MFC012---1 40MFC012---3 40MFC018---3 40MFC022---3 AHRI Performance Ratings* Cooling Rated Capacity Btu/h 9,000 12,000 18,000 22,000 Cooling Cap. Range Min - Max Btu/h 4,000-10,000 4,500-13,000 5,500-19,000...
  • Page 5: Specifications - - Heat Pump Units (Mfq)

    SPECIFICATIONS - - HEAT PUMP UNITS (MFQ SERIES) System Size (KBTU/Hr) Outdoor Model 38MFQ009---1 38MFQ012---1 38MFQ012---3 38MFQ017---3 38MFQ022---3 Indoor Model 40MFQ009---1 40MFQ012---1 40MFQ012---3 40MFQ017---3 40MFQ022---3 AHRI Performance Ratings* Cooling Rated Capacity Btu/h 9,000 12,000 17,000 22,000 Cooling Cap. Range Min - Max Btu/h 4,000-10,000 4,500-13,000 5,500-19,000...
  • Page 6: Dimensions

    DIMENSIONS - - INDOOR A14343 Unit Size W in (mm) D in (mm) H in (mm) Operating Weight lb (kg) 26.8 (680) 7.0 (178) 10.0 (255) 15.4 (7) 30.3 (770) 7.4 (188) 10.0 (255) 16.5 (7.5) 17K HP / 18K AC 35.6 (905) 7.8 (198) 10.8 (275)
  • Page 7: Clearances

    CLEARANCES - - INDOOR CEILING 6" (0.15m) min. 5" 5" (0.13m) (0.13m) min. min. (1.8m) FLOOR A07891 Fig. 2 – Indoor Unit Clearance CLEARANCES - - OUTDOOR Air-inlet Air-outlet A07894 Minimum Value UNIT in. (mm) 24 (610) 24 (610) 80 (2032) 12 (305) 24 (610) Fig.
  • Page 8: System Operating Envelope

    SYSTEM OPERATING ENVELOPE Outdoor Temperature (°C) 14°F 115 °F 90°F 5°F 75°F 86°F Cooling Con nuous Opera on 63 °F Hea ng Con nuous Opera on 32°F Outdoor Temperature (°F) NOTE: If the system operates beyond the conditions presented in this envelope, certain safety protection features may operate and cause the system to operate abnormally.
  • Page 9: Wiring

    WIRING Consult your local building codes and the NEC (National Electrical Code) or CEC (Canadian Electrical Code) for special Recommended Connection Method for Power and Communi- requirements. All power wires must be sized per NEC or CEC and cation Wiring (To minimize communication wiring interfer- local codes.
  • Page 10: Wiring Diagrams

    FAN C APAC ITOR BOARD FAN C APAC ITOR BOARD...
  • Page 14: Refrigeration Cycle Diagram

    REFRIGERATION CYCLE DIAGRAMS FIELD PIPING FLARE CONNECTION TWO PHASE LIQUID LINE CAPILLARY TUBE SERVICE VALVE HEAT HEAT EXCHANGER EXCHANGER (CONDENSER) (EVAPORATOR) SERVICE VALVE W/GAUGE PORT SUCTION LINE FLARE CONNECTION COMPRESSOR FIELD PIPING A08104 Fig. 10 – Cooling INDOOR UNIT OUTDOOR UNIT FLARE CONNECTION CHECK VALVE TWO PHASE...
  • Page 15: Refrigerant Lines

    REFRIGERANT LINES Long Line Applications, 38MFC Units: 1 No change in line sizing is required. General refrigerant line sizing: 2 Add refrigerant per table below. 1 The 38MFC/MFQ units are shipped with a full charge of R410A refrigerant. All charges, line sizing, and capacities ADDITIONAL CHARGE TABLE are based on runs of 25 ft (7.6 m).
  • Page 16: Control System

    VACUUM TIGHT 1500 CONTROL SYSTEM TOO WET 1000 TIGHT The 40MFC/MFQ unit is equipped with a microprocessor control DRY SYSTEM to perform two functions: 1 Provide safety for the system MINUTES 2 Control the system and provide optimum levels of comfort...
  • Page 17: System Safeties

    SYSTEM SAFETIES 3 Minute Time Delay Condenser temperature protection In order to protect the compressor, there is a 3 minute delay on The condenser temperature protection function acts as follows: break even if the control is calling for heating or cooling. The —...
  • Page 18: Modes Of Operation

    MODES OF OPERATION COOLING MODE Compressor operation in heating mode In heating mode, the maximum operation frequency (Fmax) of the In this mode, the system cools and dries the room air with the fan compressor, after it starts running, depends on the outdoor ambient running continuously, either at a selected fan speed or Auto fan temperature (T4).
  • Page 19: Auto Mode

    Defrost For 17K, 22K models: Defrost on heat pump units is controlled by the microprocessor and is initiated if either of the following conditions occur: 1 If for the outdoor temperature, T4>32_F (0_C): Compressor — The outdoor coil temperature (T3) has been lower than 37F (3℃) for about 40 minutes and during that period, 4-way valve the coil temperature is lower than TCDI for more than 3...
  • Page 20: Troubleshooting

    TROUBLESHOOTING TIMER FUNCTION Timing range is 24 hours. This section provides the required flow charts to troubleshoot The timer function will not change the system s current operation problems that may arise. mode. NOTE: Information required in the diagnoses can be found The setting time is relative time.
  • Page 21 1 --- EEPROM parameter error --- diagnosis and solution (E0/F4) Error Code E0/F4 Malfunction conditions Indoor or outdoor PCB main chip does not receive feedback from EEPROM chip. • Installation mistake Possible Causes • Defective PCB Trouble shooting: Shut off the power supply and turn it on 5 seconds later.
  • Page 22 2 --- Indoor / outdoor units’ communication error --- diagnosis and solution (E1) Error Code Indoor unit does not receive feedback from outdoor unit in a 110 seconds period, and this condi- Malfunction conditions tion occurs continuously four times. • Wiring connection mistake Possible Causes •...
  • Page 23 3 --- Zero crossing signal detection error --- diagnosis and solution (E2) Error Code When PCB does not receive zero crossing signal feedback for 4 minutes or the zero crossing Malfunction conditions signal time interval is abnormal. • Connection mistake Possible Causes •...
  • Page 24 4 --- Fan speed out of control --- diagnosis and solution (E3) Error Code When the indoor fan speed has been too low (300RPM) for certain time, the unit will stop and the Malfunction conditions LED will display the failure. •...
  • Page 25 5 --- Evaporator coil temperature sensor Open or short circuited --- diagnosis and solution (E5) Error Code Malfunction conditions If the reading voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure. • Wiring mistake •...
  • Page 26 6 --- IPM malfunction or IGBT over ---strong current protection --- diagnosis and solution (P0) Error Code When the voltage signal that IPM sends to compressor drive chip is abnormal, the display LED will Malfunction conditions shows “P0” and the system will turn off. •...
  • Page 27 7 --- Abnormal high voltage or abnormal low voltage protection --- diagnosis and solution (P1) Error Code Malfunction conditions An abnormal voltage rise or drop is detected by checking the specified voltage detection circuit. • Power supply problems • System leakage or block Possible Causes •...
  • Page 28 8 --- Compressor Top – High temperature protection diagnosis and solution (P2) Error Code Malfunction conditions If the sampling voltage is not 5V, the LED will display the failure. • Power supply problems Possible Causes • System leakage or block •...
  • Page 29 9 --- Inverter compressor drive error --- diagnosis and solution (P4) Error Code An abnormal inverter compressor drive is detected by a special detection circuit. This includes Malfunction conditions communication signal, voltage, and compressor rotation speed signal detections to mention some.
  • Page 30 ADDITIONAL INFORMATION FOR CRITICAL PARTS: Temperature sensor troubleshooting Disconnect the temperature sensor from the PCB, and measure the resistance value with a multimeter. Temperature sensors: Room temperature (T1) sensor, Indoor coil temperature (T2) sensor, Outdoor coil temperature (T3) sensor, Outdoor ambient temperature (T4) sensor, Compressor discharge temperature (T5) sensor Compressor troubleshooting Measure the resistance value of each winding by using the multi--- meter.
  • Page 31 Pressure on Service Port Cooling chart: IDT / ODT 75 (24) 85 (30) 95 (35) 105(41) 115 (46) _F(_C) 70/59 75/63 80/67 IDT / ODT 75 (24) 85 (30) 95 (35) 105(41) 115 (46) _F(_C) 70/59 0.82 0.78 0.81 0.86 1.01 75/63 0.86...
  • Page 32: Appendix

    NUMBER Control Board Input/Output Values for 38- -40MFC(Q)009---1 / 38- -40MFC(Q)012---1 ......
  • Page 33 A1 - - Control Board Input/Output Value - - 38- -40MFC(Q)009---1 / 38- -40MFC(Q)012---1 38MFC(Q)009---1 / 38MFC(Q)012---1 CONNECTOR CONTROL BOARD INPUT or OUTPUT VALUE L_IN Voltage :AC 110V CN11 Voltage :AC110V CN16 Relative to the N terminal voltage:DC 24V Maximum output voltage :ac110V Maximum voltage:DC12V...
  • Page 34 A2 - - Control Board Input/Output Value - - 38- -40MFC(Q)012---3 38MFC(Q)012---3 CONNECTOR CONTROL BOARD INPUT or OUTPUT VALUE L_IN Voltage :AC 230V CN11 Voltage :AC230V CN16 Relative to the N terminal voltage:DC 24V Maximum output voltage :AC230V Maximum voltage:DC12V Maximum voltage between the lines:DC12V...
  • Page 35 A3 - - Control Board Input/Output Value - - 38- -40MFC018---3 (AC) / 38- -40MFQ017---3 (HP) 38MFC018---3 (AC) / 38MFQ017---3 (HP) CONNECTOR CONTROL BOARD INPUT or OUTPUT VALUE L_IN Voltage :AC 230V CN11 Voltage :AC230V CN16 Relative to the N terminal voltage:DC 24V Maximum output voltage :AC230V Maximum voltage:DC12V Maximum voltage between the lines:DC12V...
  • Page 36 A4 - - Control Board Input/Output Value - - 38- -40MFC(Q)022---3 38MFC(Q)022---3 CONNECTOR CONTROL BOARD INPUT or OUTPUT VALUE L_IN Voltage :AC 230V CN11 Voltage :AC230V CN16 Relative to the N terminal voltage:DC 24V Maximum output voltage :AC230V Maximum voltage:DC12V Maximum voltage between the lines:DC12V...
  • Page 37 A5 - - Temperature Sensor Resistance Value Table for T1, T2, T3, T4 K Ohm K Ohm K Ohm K Ohm --- 20 --- 4 115.266 12.6431 2.35774 0.62973 --- 19 --- 2 108.146 12.0561 2.27249 0.61148 --- 18 101.517 11.5 2.19073 0.59386...
  • Page 38 A6 - - Temperature Sensor Resistance Value Table for T5 K Ohm K Ohm K Ohm K Ohm --- 20 --- 4 542.7 68.66 13.59 3.702 --- 19 --- 2 511.9 65.62 13.11 3.595 --- 18 62.73 12.65 3.492 --- 17 455.9 59.98 12.21...
  • Page 39 A7 - - Fuse Chart Fuse Rating Unit Size Indoor unit Outdoor unit Outdoor unit 9K (115V) 3.15A / 250V 30A / 250V 12K (115V) 3.15A / 250V 30A / 250V 12K (230V) 3.15A / 250V 20A / 250V 17K HP / 18K AC (230V) 3.15A / 250V 20A / 250V 22K (230V)
  • Page 40 Catalog No.38---40MF---1SM Copyright 2014 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 08/14 Replaces: New Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

This manual is also suitable for:

38mfc38mfq40mfq

Table of Contents