Sony KDL-32EX600 Service Manual
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Sony KDL-32EX600 Service Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME
KDL-32EX600
KDL-32EX600
KDL-40EX600
KDL-40EX600
KDL-46EX600
KDL-46EX600
ORIGINAL MANUAL ISSUE DATE: 4/2010
REVISION DATE
4/2010
9-883-848-51
REMOTE COMMANDER
RM-YD034
RM-YD034
RM-YD034
RM-YD034
RM-YD034
RM-YD034
SUBJECT
No revisions or updates are applicable at this time.
AZ1-K
DESTINATION
CONFIDENTIAL
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
LCD DIGITAL COLOR TV
CHASSIS
3
LEVEL

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  • Page 1: Service Manual

    HISTORY INFORMATION FOR THE FOLLOWING MANUAL: AZ1-K SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION LEVEL KDL-32EX600 CONFIDENTIAL RM-YD034 US/CND KDL-32EX600 RM-YD034 MX/LATIN AMERICA KDL-40EX600 RM-YD034 US/CND KDL-40EX600 RM-YD034 MX/LATIN AMERICA KDL-46EX600 RM-YD034 US/CND KDL-46EX600 RM-YD034 MX/LATIN AMERICA ORIGINAL MANUAL ISSUE DATE: 4/2010...

  • Page 2: Table Of Contents

    A Board Schematic Diagram (19 of 20) ................................27 A Board Schematic Diagram (20 of 20) ................................28 GE3B Board Schematic Diagram (Page 1 of 2) (KDL-32EX600/40EX600 ONLY) ..................31 GE3B Board Schematic Diagram (Page 2 of 2) (KDL-32EX600/40EX600 ONLY) ..................32 GE2C Board Schematic Diagram (1 of 2) (KDL-46EX600 ONLY) ........................

  • Page 3: Safety-Related Component Warning

    KDL-32EX600/40EX600/46EX600 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
  • Page 4 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-32EX600/40EX600/46EX600...

  • Page 5: Safety Check-Out

    KDL-32EX600/40EX600/46EX600 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 6: Section 1: Diagrams

    KDL-32EX600/40EX600/46EX600 SECTION 1: DIAGRAMS 1-1. CIRCUIT BOARDS LOCATION GE3B (KDL-32EX600/40EX600 ONLY) GE2C (KDL-46EX600 ONLY) SWITCH UNIT 1-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in μF unless otherwise noted. pF : μμF 50WV or All voltages are in V.
  • Page 7 KDL-32EX600/40EX600/46EX600 REFERENCE INFORMATION Terminal name of semiconductors in silk screen RESISTOR CAPACITOR printed circuit ( : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...

  • Page 8: Block Diagrams

    KDL-32EX600/40EX600/46EX600 1-3. BLOCK DIAGRAMS KDL-32EX600/40EX600/46EX600...

  • Page 9: Schematics And Supporting Information

    KDL-32EX600/40EX600/46EX600 1-4. SCHEMATICS AND SUPPORTING INFORMATION A BOARD SCHEMATIC DIAGRAM (1 OF 20) — — — — — — A 1/20 DC CONVERTER I 1-857-593-11 <AZ1K> A-P1 KDL-32EX600/40EX600/46EX600...

  • Page 10: A Board Schematic Diagram (2 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (2 OF 20) — — — — — — A 2/20 DC CONVERTER II 1-857-593-11 <AZ1K> A-P2 KDL-32EX600/40EX600/46EX600...

  • Page 11: A Board Schematic Diagram (3 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (3 OF 20) — — — — — — A 3/20 DC CONVERTER III 1-857-593-11 <AZ1K> A-P3 KDL-32EX600/40EX600/46EX600...

  • Page 12: A Board Schematic Diagram (4 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (4 OF 20) — — — — — — A 4/20 INPUT ANALOG VIDEO 1-857-593-11 <AZ1K> A-P4 KDL-32EX600/40EX600/46EX600...

  • Page 13: A Board Schematic Diagram (5 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (5 OF 20) — — — — — — A 5/20 INPUT D SUB 1-857-593-11 <AZ1K> A-P5 KDL-32EX600/40EX600/46EX600...

  • Page 14: A Board Schematic Diagram (6 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (6 OF 20) — — — — — — A 6/20 INPUT HDMI I 1-857-593-11 <AZ1K> A-P6 KDL-32EX600/40EX600/46EX600...

  • Page 15: A Board Schematic Diagram (7 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (7 OF 20) — — — — — — A 7/20 INPUT HDMI II 1-857-593-11 <AZ1K> A-P7 KDL-32EX600/40EX600/46EX600...

  • Page 16: A Board Schematic Diagram (8 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (8 OF 20) — — — — — — A 8/20 INPUT HDMI SW 1-857-593-11 <AZ1K> A-P8 KDL-32EX600/40EX600/46EX600...

  • Page 17: A Board Schematic Diagram (9 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (9 OF 20) — — — — — — A 9/20 TUNER 1-857-593-11 <AZ1K> A-P9 KDL-32EX600/40EX600/46EX600...

  • Page 18: A Board Schematic Diagram (10 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (10 OF 20) — — — — — — A 10/20 AUDIO IN 1-857-593-11 <AZ1K> A-P10 KDL-32EX600/40EX600/46EX600...

  • Page 19: A Board Schematic Diagram (11 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (11 OF 20) — — — — — — A 11/20 MT5388 INPUT 1-857-593-11 <AZ1K> A-P11 KDL-32EX600/40EX600/46EX600...

  • Page 20: A Board Schematic Diagram (12 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (12 OF 20) — — — — — — A 12/20 MT5388 DDR II 1-857-593-11 <AZ1K> A-P12 KDL-32EX600/40EX600/46EX600...

  • Page 21: A Board Schematic Diagram (13 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (13 OF 20) — — — — — — A 13/20 MT5388 LVDS 1-857-593-11 <AZ1K> A-P13 KDL-32EX600/40EX600/46EX600...

  • Page 22: A Board Schematic Diagram (14 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (14 OF 20) — — — — — — A 14/20 MT5388 PERIPHERAL/FLASH 1-857-593-11 <AZ1K> A-P14 KDL-32EX600/40EX600/46EX600...

  • Page 23: A Board Schematic Diagram (15 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (15 OF 20) — — — — — — A 15/20 MT5388 INPUT 1-857-593-11 <AZ1K> A-P15 KDL-32EX600/40EX600/46EX600...

  • Page 24: A Board Schematic Diagram (16 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (16 OF 20) — — — — — — A 16/20 AUDIO AMP 1-857-593-11 <AZ1K> A-P16 KDL-32EX600/40EX600/46EX600...

  • Page 25: A Board Schematic Diagram (17 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (17 OF 20) — — — — — — A 17/20 AUDIO SPDIF LINEOUT 1-857-593-11 <AZ1K> A-P17 KDL-32EX600/40EX600/46EX600...

  • Page 26: A Board Schematic Diagram (18 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (18 OF 20) — — — — — — A 18/20 IR/USB/KEYPAD 1-857-593-11 <AZ1K> A-P18 KDL-32EX600/40EX600/46EX600...

  • Page 27: A Board Schematic Diagram (19 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (19 OF 20) — — — — — — A 19/20 MCU I 1-857-593-11 <AZ1K> A-P19 KDL-32EX600/40EX600/46EX600...

  • Page 28: A Board Schematic Diagram (20 Of 20)

    KDL-32EX600/40EX600/46EX600 A BOARD SCHEMATIC DIAGRAM (20 OF 20) — — — — — — A 20/20 MCU II 1-857-593-11 <AZ1K> A-P20 KDL-32EX600/40EX600/46EX600...
  • Page 29 KDL-32EX600/40EX600/46EX600 [DC CONVERTER I, DC CONVERTER II, DC CONVERTER II, INPUT ANALOG VIDEO, INPUT D SUB, INPUT HDMI I, INPUT HDMI II, INPUT HDMI SW, TUNER, AUDIO IN, MT5388 INPUT, MT5388 DDR II, MT5388 LVDS OUT, MT5388 PERIPHERAL/FLASH, MT5388 POWER, AUDIO AMP, AUDIO SPDIF LINEOUT, IR/USB/KEYPAD, MCU I, MCU II] COMPONENT SIDE —...
  • Page 30 KDL-32EX600/40EX600/46EX600 [DC CONVERTER I, DC CONVERTER II, DC CONVERTER II, INPUT ANALOG VIDEO, INPUT D SUB, INPUT HDMI I, INPUT HDMI II, INPUT HDMI SW, TUNER, AUDIO IN, MT5388 INPUT, MT5388 DDR II, MT5388 LVDS OUT, MT5388 PERIPHERAL/FLASH, MT5388 POWER, AUDIO AMP, AUDIO SPDIF LINEOUT, IR/USB/KEYPAD, MCU I, MCU II]...

  • Page 31: Ge3B Board Schematic Diagram (Page 1 Of 2) (Kdl-32Ex600/40Ex600 Only)

    KDL-32EX600/40EX600/46EX600 GE3B BOARD SCHEMATIC DIAGRAM (PAGE 1 OF 2) (KDL-32EX600/40EX600 ONLY) Mount Mecha A6001 040365201 D6000 JL6801 JL6802 JL6803 JL6804 JL6805 JL6806 R6505 +OUT1 C6002 R6002 0 . 1 1/10W +OUT2 H=19.0mm RN-CP 1/10W RN-CP 2012 +OUT3 L=60mm +OUT4 CN6800 —...

  • Page 32: Ge3B Board Schematic Diagram (Page 2 Of 2) (Kdl-32Ex600/40Ex600 Only)

    KDL-32EX600/40EX600/46EX600 GE3B BOARD SCHEMATIC DIAGRAM (PAGE 2 OF 2) (KDL-32EX600/40EX600 ONLY) — T-con 4.0A Mount Mecha A6151 329654901 D6151,D6152 H=19.0mm PS6151 — L=6.0mm C6171 R6161 0 . 1 180k JL6157 1/10W RN-CP 2012 D6151 R6162 FCH20A10-38A 180k 1/10W RN-CP C6165 T-CON_Vcc12V 12V 6.72A...
  • Page 33 KDL-32EX600/40EX600/46EX600 GE3B GE3B [POWER] [POWER] COMPONENT SIDE (KDL-32EX600/40EX600 ONLY) CONDUCTOR SIDE (KDL-32EX600/40EX600 ONLY) R 6 8 5 0 J S 6 1 0 3 J S 6 1 0 4 N a m e C 6 8 3 8 P S 6 1 5 2...

  • Page 34: Ge2C Board Schematic Diagram (1 Of 2) (Kdl-46Ex600 Only)

    KDL-32EX600/40EX600/46EX600 GE2C BOARD SCHEMATIC DIAGRAM (1 OF 2) (KDL-46EX600 ONLY) Mount Mecha A6001 417720601 D6000 JL6801 JL6802 JL6803 JL6804 JL6805 JL6806 +OUT1 C6002 R6002 R6505 0 . 1 +OUT2 H=19.0mm 1/10W 1/10W RN-CP RN-CP L6502 200uH 2012 +OUT3 L=60mm 200uH —...

  • Page 35: Ge2C Board Schematic Diagram (2 Of 2) (Kdl-46Ex600 Only)

    KDL-32EX600/40EX600/46EX600 GE2C BOARD SCHEMATIC DIAGRAM (2 OF 2) (KDL-46EX600 ONLY) — Mount Mecha A6151 417720801 D6151,D6152 — H=19.0mm L=45mm T-con 4.0A R6187 C6186 PS6151 0 . 1 1/10W RN-CP 1608 C6171 R6161 0 . 1 180k 1/10W JL6157 001:12B RN-CP...
  • Page 36 KDL-32EX600/40EX600/46EX600 GE2C GE2C [POWER] [POWER] COMPONENT SIDE (KDL-46EX600 ONLY) CONDUCTOR SIDE (KDL-46EX600 ONLY) L 6 1 5 2 E T 6 1 5 1 E T 6 1 5 1 L 6 1 5 2 R 6 8 9 4...

  • Page 37: H2 Board Schematic Diagram

    KDL-32EX600/40EX600/46EX600 H2 BOARD SCHEMATIC DIAGRAM [IR/LED] COMPONENT SIDE S32M88 IR Board U9104 S9206-1 48.71S08.011 U9103 D9102 MADE IN TAIWAN D9104 D9103 — [IR/LED] CONDUCTOR SIDE — S32M88 IR Board S9206-1 48.71S08.011 MADE IN TAIWAN — — — — IR/LED 1-857-594-11 <AZ1K> H2-P1 —...

  • Page 38: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...

This manual is also suitable for:

Kdl-40ex600Kdl-46ex600

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