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Engine
GC160
Service manual
Table Of Contents - Honda GC160 Service Manual
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Also See for GC160
:
Owner's manual
(41 pages)
,
Maintenance information
(1 page)
,
Applications manual
(84 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Safety Information
1
Outline Of Changes
2
Specifications
4
Dimensions And Weights
5
Performance Curves
6
Dimensional Drawnings
7
Pto Dimensional Drawnings
8
Wiring Diagram
9
The Importance Of Proper Servicing
10
Important Safety Precautions
10
Serial Number Location
11
Service Rules
12
Maintenance Standards
13
Piston Ring Width Table
18
Piston Ring Side Clearance Table
18
Piston Ring End Gap Table
18
Torque Values
19
Standard Torque Value
19
Special Tools
20
Troubleshooting
21
Hard Starting
23
Cylinder Compression Check
23
Oil Alert System Troubleshooting
24
Engine Does Not Start With The Engine Switch On
24
Ignition System Troubleshooting
26
Spark Plug Test
26
Engine Starts But Then Stalls
27
Engine Lacks Power
28
Engine Speed Does Not Increase
29
Harness Routing
30
Maintenance Schedule
31
Engine Oil
32
Oil Alert (With Oil Level Switch Only)
32
Oil Level Check
32
Oil Change
33
Air Cleaner Cleaning
34
Spark Plug Inspection/Cleaning
35
Valve Clearance Inspection/Adjustment
36
Carburetor
38
Pilot Screw
38
Throttle Stop Screw
38
Governor Adjustment
39
Fuel Tank/Fuel Strainer Cleaning
40
Fuel Line Check
41
Spark Arrester (Optional Part)
42
Muffler Removal/Installation
43
Recoil Starter/Fan Cover Removal/Installation
44
Fan Cover Installation
44
Starter Rope Replacement
44
Fuel Tank Removal/Installation
47
Fuel Tank Tube Installation
48
Fuel Pump Viewed From Back Side
48
Air Cleaner/Carburetor Removal/Installation
49
Carburetor Disassembly/Reassembly
50
Float Level Height Check
51
Pilot Screw And Limiter Cap Replacement
51
Air Cleaner Disassembly/Reassembly
52
Governor Rod/Throttle Return Spring/Choke Rod Removal/Installation
52
Fuel Pump/Fuel Tube/Diaphragm Tube Installation
53
Air Cleaner Installation
53
Control Base/Governor Arm Disassembly/Reassembly
54
Manual Throttle Type [Q And P Types]
54
Remote Throttle Type (Q Type)
55
Manual Throttle (V Type)
55
Governor Spring Reassembly
56
Engine Stop Switch Inspection
56
Flywheel/Ignition Coil Disassembly/Reassembly
57
Stop Switch Wire (With Oil Level Switch) Installation
58
14 Mm Special Nut/Flywheel
58
Flywheel Installation
59
Ignition Coil Inspection
60
Ignition Coil Air Gap Adjustment
60
Breather Valve Removal/Installation
61
Cam Pulley/Rocker Arm Removal/Installation
62
Cam Pulley
63
Decompressor Weight Inspection
63
Cam Pulley Installation
63
Rocker Arm Shaft Installation
64
Cylinder Head Cover Installation
64
Cam Pulley/Crankshaft/Piston/Cylinder Barrel Removal And Installation
65
Oil Alert Unit Type
65
Crankcase Cover Removal
66
Piston Assembly/Connecting Rod Cap Installation
66
Thrust Washer Installation
67
Cylinder Barrel/6 X 25 Mm Flange Bolt Installation
67
Piston Disassembly/Assembly
68
Piston/Connecting Rod Reassembly
69
Valves Disassembly/Reassembly
70
Cylinder Barrel
71
Combustion Chamber Cleaning
71
Governor Disassembly/Reassembly
72
With Oil Level Switch, Oil Filler Extension And Bearing Only
73
62/28 Radial Ball Bearing Removal
74
62/28 Radial Ball Bearing Installation
74
Oil Level Switch Inspection
75
Cam Pulley Cam Height Inspection
76
Cam Pulley I.d. (Bearing) Inspection
76
Cam Pulley Shaft O.d. Inspection
76
Rocker Arm I.d. Inspection
76
Rocker Arm Shaft O.d.
77
Cylinder I.d.
77
Piston Skirt O.d.
77
Piston-To-Cylinder Clearance
77
Piston Ring Width
78
Piston Ring Side Clearance
78
Piston Ring End Gap
78
Piston Pin O.d.
79
Piston Pin Bore I.d.
79
Connecting Rod Small End I.d.
80
Connecting Rod Big End I.d.
80
Crankshaft Main Journal O.d.
80
Crank Pin O.d.
80
Connecting Rod Big End Axial Clearance
81
Connecting Rod Big End Oil Clearance
81
Cylinder Barrel Main Journal I.d.
81
Crankcase Cover Main Journal I.d.
82
Crankshaft Axial Clearance
82
Valve Spring Free Length
82
Valve Face/Stem O.d.
82
Valve Guide I.d.
83
Valve Seat Width
83
Valve Seat Reconditioning
84
Valve Seat Width Check
84
Built-In Timing Belt
85
Fuel Tank Cap
86
Evaporative Emission Control System
86
Charging
86
Purging
86
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Table of Contents
Troubleshooting
Troubleshooting
21
Oil Alert System Troubleshooting
24
Ignition system troubleshooting
26
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Gc190
Gs190
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