Mitsubishi SILVER DIGIPLATER SDP-ECO 1630 III User Manual

Mitsubishi digital electronics all in one printer user manual
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Summary of Contents for Mitsubishi SILVER DIGIPLATER SDP-ECO 1630 III

  • Page 2 USERS MANUAL Before attempting to operate this product, you should thoroughly read and fully understand all the contents of this manual. Administrators and supervisors shall not instruct anyone to operate or inspect this machine unless he/she is familiar with all the contents of this document.
  • Page 3: For Your Safety

    - This manual must be thoroughly read and understood by all operators before they attempt to use SDP-Eco 1630 III. - This manual provides general guidelines, precautions and warnings for the safe operation of this machine. Very serious accidents may occur if this machine is utilized without following this manual and we shall bear absolutely no liability or responsibility for the consequences.
  • Page 4 Compliance with CISPR Rules This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. Compliance with FCC Rules Notice for the USA This machine has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.
  • Page 5: On Safety

    Introductory Note Thank you very much for choosing our product. We sincerely hope that you will enjoy using the SDP-Eco 1630 III, and fully utilize all its functions and capabilities. This users manual describes how to safely operate this machine and explains all the basic procedures for data setting, maintenance, inspections, etc.
  • Page 6: About This Manual

    About this manual In this manual, important supplementary remarks are classified as either WARNINGs, CAUTIONs, Cautions, or Notes. Since remarks under WARNING and CAUTION headlines call attention to conditions and operations that may result in accidents or physical injuries, be sure to thoroughly read and observer their instructions.
  • Page 7: Table Of Contents

    Chapter 1 On Safety 1.1 When using the machine 1.2 Warning labels and attachment positions 1.3 Handling processing chemicals 1.4 Before connecting the power cable 1.5 Operation precautions 1.6 Precautions during transport and installation 1.7 SDP-Eco 1630 III Installation 1.8 Maintenance ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••12 1.9 Machine disposal ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••13...
  • Page 8 Chapter 5 Menus and panel displays 5.1 User menu •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••37 5.2 Panel operation ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••39 Chapter 6 User menu 6.1 Plate data •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••41 6.2 Laser menu ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••42 6.3 Pre. Feed menu •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••44 6.4 Image Data menu 6.5 Mode menu ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••44 6.6 Maintenance menu 6.7 Rinse •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••45 Chapter 7 Maintenance...
  • Page 9: Chapter 1 On Safety

    Chapter 1 On Safety SDP-Eco 1630 III was designed and manufactured with special attention to safety considerations. However, it is impossible either to eliminate all potential sources of danger from such products or to anticipate all possible hazards and misuses. It is therefore critical that you both familiarize yourself, all your operators and other relevant personnel with all of the noted precautions, countermeasures and related procedures, and take maximum care when operating this machine.
  • Page 10: Names Of Machine Components And Parts

    • This machine incorporates a power supply unit. Do not use a bubble type extinguisher when a fire occurs. It may cause electric shocks. Place a powder type extinguisher near the machine. • The SDP-Eco 1630 is equipped with a leakage circuit breaker. If a short circuit occurs in the machine, the breaker is automatically activated and shuts off the circuit.
  • Page 11 • LASER SAFETY. The SDP-Eco1630 III is certified as a Class 1 laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. This means that the recorder does not produce hazardous laser radiation.
  • Page 12: Warning Labels And Attachment Positions

    1.2 Warning labels and attachment positions Warning labels are attached to dangerous parts or areas of the machine. All operators and maintenance personnel must follow the instructions written on these labels. Do not remove or deface any of these warning labels. Labels must always be clearly visible without any obstacles shielding or obscuring them.
  • Page 13 (4) Electric shock Hazard There are sections where the voltages are dangerously high. Direct contact with these sections (marked with this label) can cause severe shock and potentially fatal injuries. • The locations of the machine's warning labels are shown below. Safe handling method The parts or sections marked with this label should be avoided.
  • Page 14: Handling Processing Chemicals

    1.3 Handling processing chemicals The SDP-Eco 1630 III uses processing chemicals to activate and stabilize exposed plates. The processing chemicals used in this machine are not generally dangerous to humans, but failure to use Warning them in the correct manner is dangerous. Be sure to handle all processing chemicals with care.
  • Page 15 Processing chemical components Activator (SLM-EAC) Mixture: (aqueous chemical) pH: approx. 13.4 Composition Potassium hydroxide Potassium sulfite Sodium sulfite N-amino ethyl ethanolamine Stabilizer (SLM-EST) Mixture: (aqueous chemical) pH: approx. 6.0 Composition Phosphate Tri-ethanol amine Heavy sodium sulfite Water CAS No. Percentage 1310-58-3 7646-93-7 7757-82-6...
  • Page 16: Before Connecting The Power Cable

    1.4 Before connecting the power cable • Power supply Check that the power switch on the SDP-Eco 1630 III is turned OFF before connecting the power plug to the user's power outlet. (Refer to "Chapter 2: Names of Machine Component and Parts".) •...
  • Page 17: Operation Precautions

    1.5 Operation precautions • Do not turn the machine's power supply ON or start operation until this manual has been thoroughly read and fully understood. • All operators must wear appropriate work clothing and should never wear necklaces, scarves, or other accessories which could be caught by moving parts and cause accidents.
  • Page 18: Precautions During Transport And Installation

    1.6 Precautions during transport and installation • The weight of the SDP-Eco 1630 III is described in "Chapter 9: Specifications"Make sure the floor is fully capable of handling 2500 N/m ) or heavier loading before installing the SDP-Eco 1630 III . (approx.
  • Page 19 Locations in direct sunlight Locations with high temperature and/or humidity (outside the normal range of Temp.: 18 to 28˚C, Rel.humidity: 50 to 70%) Locations where dew condensation is a factor Locations with sudden, drastic temperature changes Locations where excessive dirt, grime or dust are factors Locations in the vicinity of flammable gases or liquids...
  • Page 20: Maintenance

    • Installation space As shown in figure below, clearance is required around the machine at all times to assure adequate space for maintenance and safe passage during emergencies. (Unit: cm) 40 or longer 1.8 Maintenance • Maintenance that requires tools may only be performed by persons who have been trained with our authorized...
  • Page 21: Machine Disposal

    1.9 Machine disposal • To protect the environment, always commission a special authorized contractor to dispose of your old machine(s). • Commission an ordinary contractor to dispose of parts discarded or replaced during the repair processing. - 13 -...
  • Page 22 SDP-Eco1630 III USERS MANUAL - 14 -...
  • Page 23: Chapter 2 Names Of Machine Components And Parts

    Chapter 2 Names of Machine Components and Parts The SDP-Eco 1630 III consists of the following parts. 2.1 Main unit Plate setting cover Power switch Wide SCSI connector Filter Plate receiving tray AC power socket Front door - 15 - Operation panel Nip roller clearance handle...
  • Page 24 SDP-Eco1630 III USERS MANUAL Safety switch Rinse water replenisher bottle EST replenisher bottle (stabilizer) Cylindrical lens Cutter unit Plate take up unit Waste chemical tank EAC replenisher bottle (activator) - 16 -...
  • Page 25: Operation Panel

    2.2 Operation panel Display panel The operation mode, error messages, and setting values for various parameters are displayed on this panel. Power ON/OFF key The power ON/OFF key is used to turn OFF the power after a processor cleaning operation. This key is used for the usual ON/OFF operation. ON LINE lamp The ON LINE lamp is lit during transmission or standby status between the SDP-Eco 1630 III and host computer.
  • Page 26: Safety Switch

    SDP-Eco1630 III USERS MANUAL 2.3 Safety switch This machine is equipped with a safety interlock switch which detects the front door's open/closed status.(See page 16) If this switch detects that the front door is open, this machine cannot perform any operations. If the front door is opened during data transmission from the host Caution computer, image exposure or plate transfer, all machine operations...
  • Page 27: Chapter 3 Handling Plates

    Chapter 3 Handling plates 3.1 Plate setting Plate setting cover Spool shaft 229 (9) 254 (10) 279 (11) 305 (12) 310 (12 1/5) 324 (12 3/4) 335 (13 3/16) 340 (13 3/8) 370 (14 9/16) Red tape Marker Edge of boss 1) Open the plate setting cover and, Lever 2) Refer to your plate width, and...
  • Page 28 Make sure that the lateral edges of the plate are still even after the roll is set on the spool shaft. Plate Spool plate (reference side) Spool plate (contact side) Set screw (contact side) Must be located exactly (180 opposite the one on the reference side.
  • Page 29: Operation

    Turn the nip roller clearance handle until Gently insert the plate. it is horizontal. Confirm that there is no gap between the plate roll and the spool plate and that the set screw is placed in the correct position and then tighten the set screw. 6) Turn ON the power switch to the main unit.
  • Page 30 Insert the plate edge until the second buzzer sounds and secure it there. Turn the nip roller clearance handle back until it is vertical. Tighten the slack on the plate roll using both hands. Hold the spool plate to rewind the plate. Close the plate setting cover.
  • Page 31: Plate End Processing

    3.2 Plate end processing When plate end is displayed, remove the plate and re-set a new one following the procedure below. <Plate End> 1) When The plate ended during exposure, so it is discharged from the processor. Stop the buzzer by pressing the After the plate is discharged, press the and mount a new plate following the procedure mentioned in "3.1 Plate setting".
  • Page 32 SDP-Eco1630 III USERS MANUAL - 24 -...
  • Page 33: Chapter 4 Operation

    Chapter 4 Operation The SDP-Eco 1630 III is a SCSI device. Turn ON the power switch for this machine first, and complete its initialization routine. Then turn ON the power switch to the host computer (RIP computer). Be sure to turn OFF the power switch to the host computer (RIP computer) when turning OFF the power switch for this machine.
  • Page 34: Turning On The Power Switch

    4.2 Turning ON the power switch Before you turn ON the power switch of the main unit, check the following points. 1) Processing chemical has been properly supplied to the processor. 2) The front door and plate setting cover are securely closed and the covers are properly mounted.
  • Page 35: Data Input For The Set Plate (This Procedure Is Necessary When Loading The Plate.)

    4.4 Data input for the set plate (This procedure is necessary when loading the plate.) (1) Press the MENU (2) Press the level of the (3) Use the width, or length of plate roll, then press the (indicating mode change). (4) Press the Note •...
  • Page 36: Execution Of Pre. Feed Command (This Procedure Is Necessary When Loading The Plate.)

    4) Inputting the value for the remaining amount of plate (61m to 46m) M3 F175 414 61m M3 F175 414 41m *Press the key to return to the original menu when you finish changing settings. MENU 4.5 Execution of Pre. Feed command (This procedure is necessary when loading the plate.) Close the plate setting cover after the plate roll is set.
  • Page 37: Exposure

    4.6 Exposure The machine has two exposure modes: remote exposure which performs exposure using data provided from the host computer, and local exposure which performs laser test exposure and re-exposure. • Remote exposure After entering remote mode (ON LINE lamp is lit), give the exposure command through the host computer (RIP computer).
  • Page 38 (2) Exposure 1) Press the MENU cursor to the Laser Test Expo. display and press the 2) After Laser Test Expo. display appears, Y N is displayed. Choose 'Y' with the cursor key and press the exposure will start. (Refer to '6-2 Laser menu') Note - When the cursor key is at 'N', press the display.
  • Page 39: Processor Section

    4.7 Processor section The processing chemicals are applied to the plate while it is being transferred in the SDP-Eco 1630 III's built-in processor section. The processor section also includes a final rinsing process which cleans the developed plates and thus reduces paper media waste (from processing chemical stains) at the start of printing.
  • Page 40 • Processing chemical replacement Replace the processing chemical every three months regardless of the number of plates processed. • Preparing rinse water 1) Pour approximately 1 liter of water into the rinse water replenisher bottle and set it in the washing tank. 2) Always make sure that the bottle is filled with water before turning ON the power switch.
  • Page 41 If the output data is sent from the host computer to the recorder while the above warning is being issued, the warning disappears, executing output operation. After output operation has been completed, the warning message appears and the buzzer sounds again. •...
  • Page 42: Collecting Exposed Plates

    Rotate the roller with the handle. 4.8 Collecting exposed plates Exposed plates are discharged into the plate receiving tray. The SDP-Eco 1630 II discharges plates image-side down. Adjust the length of the discharge retainer arm to accommodate the maximum length of the plates used. It is possible to continuously collect plates (up to 50 consecutive sheets).
  • Page 43 Note When shutting down the machine by pressing the power ON/OFF key, the dehumidifying heater will automatically run unless the main power is also shut down. The dehumidifying heater attached below the plate setting section inhibits condensation in the machine by heating plates when humidity is high and temperature is low.
  • Page 44 SDP-Eco1630 III USERS MANUAL - 36 -...
  • Page 45: Chapter 5 Menus And Panel Displays

    Chapter 5 Menus and panel displays Chapter 5 Menus and panel displays The display panel shows the performance status of the SDP-Eco 1630 III, its error messages, etc. 5.1 User menu - 37 -...
  • Page 46 • Operation status [Remote and local] In the remote mode, it is possible to expose data transferred from the host computer (RIP computer). In the local mode, exposure data from the host computer (RIP computer) cannot be accepted. The local mode includes a "User menu" (including user maintenance functions) and a "Maintenance menu".
  • Page 47: Panel Operation

    5.2 Panel operation • Power ON/OFF key Press this key to turn OFF the power supply to the machine and shut it down (after cleaning the processor roller). To re-start the machine, press the Power ON/OFF key again. This key only works in the first local status display and does not work at all in the remote status.
  • Page 48 • Switch the mode between remote and local Remote Mode Start OK • Shift between commands (Example) 1st hierarchy < Maintenance> 2nd hierarchy Cutter Processor> • Command execution There are two types of commands: one which activates machine functions such as preliminary feeding and cutter-processor commands, and one which is used, for example, to set numerical values.
  • Page 49: Chapter 6 User Menu

    Chapter 6 User menu It is possible to set values affecting the machine's operation state from the user menu. Note that some settings from the host computer are given priority and they will be automatically changed if the host computer resets them. Refer to '5.2 Panel operation' for details on key operation.
  • Page 50: Laser Menu

    • Remaining amount of plate The remaining amount of plate should be set in meter units when you use a new plate. The initial setting value is 0 meter. The remaining amount of plate is shown in 1 meter increments (0 to 75 meters) in the remote mode display The remaining amount value is calculated by subtracting the exposed plate length from the plate length set by the operator.
  • Page 51 • Laser test exposure The plate is exposed using a specific pattern to determine the most suitable laser for each resolution. (The selected resolution is displayed on the panel display.) The table on the previous page shows the exposure resolution pattern.
  • Page 52: Pre. Feed Menu

    6.3 Pre. Feed menu Whenever you set a new plate, a "Pre. Feed" operation is performed to eliminate any fogged sections at the leading edge. From the display panel, you can select whether to feed 1 or 3 sheets for this operation.
  • Page 53: Maintenance Menu

    • Dryer level selection When setting the dryer temperature, you can select either automatic or manual (Hi or Low). Select the temperature setting which suits your plate type and the environmental conditions. If you select automatic setting, the dryer temperature will be set to "Hi" for FR100 and FRm175 plates, and "Low"...
  • Page 54 • The alarm function in this machine has been set to OFF before shipment at the factory. (Settings 000 = OFF) • The consumption rate of rinse water may be different depending on the settings in the machine. Set the consumption rate with the following procedure.
  • Page 55: Chapter 7 Maintenance

    Chapter 7 Maintenance 7.1 Cutter blade replacement If the edge of the cutter becomes notched, chipped or curved after cutting a plate, the blade must be replaced. The cutter blade should be replaced regularly both to prevent transfer jams and problems due to cutting errors, and to maximize the machine's overall performance.
  • Page 56: Cylindrical Lens Cleaning

    7.2 Cylindrical lens cleaning Screw Cylindrical lens unit Clean it off with a blower The SDP-Eco 1630 III incorporates a highly accurate optical system in which the lens is positioned extremely close to the exposed surface. Therefore, if the lens is soiled with dirt or dust due to environmental conditions, for example, it may show up as a vertical line (white or black).
  • Page 57: Filter Cleaning

    7.3 Filter cleaning Since a clogged filter mesh will seriously affect exposure results, clean the filter at least every three months. Remove the filter frame using both hands. Clean the filter using a cleaner. Filter 1) Turn OFF the power supply. 2) Remove the filter frame from the machine.
  • Page 58: Punch Dust Removal

    7.4 Punch dust removal When the punch unit (option) is mounted, it is necessary to periodically remove the accumulated punch dust. Too much punch dust may cause trouble. Be sure to remove the punch dust following the steps below. If the "Punch Dust Check" warning message is displayed on the Caution operation panel, be sure to remove the punch dust (punching has been performed more than 1000 times).
  • Page 59: Cleaning The Processor Section

    Resetting the punch counter • 1) Pressing the panel. 2) Press the 3) Press the 4) When <MODE> display and then select CLR. 5) Press the 7.5 Cleaning the processor section After repeated prepress operations, silver residue from plates, paper dust, chemicals, etc.
  • Page 60 Processor rack Stay Stay The processor rack weighs approximately 6.5 kg(14.3 lbs), so please be Caution very careful when handling it. Overflow tray Processing chemical supply guide (SLM-EST) Processor rack The processing chemical supply guide must face upward toward its diffusion sheet.
  • Page 61 Diffusion sheet SLM-EST 9) Wash the processing chemical supply guide diffusion sheets (SLM-EAC x 2, SLM-EST x 1) with water and wipe them dry with a clean cloth. 10) Wash the processor rack and overflow tray with water. Note The synthetic rubber used for the processor rack roller is susceptible to high temperatures, so don't wash it with water that is warmer than 40˚C.
  • Page 62 The filter must always be installed. If you attempt to operate this machine without a filter, the processing chemical supply pipe will Caution become clogged and seriously affect subsequent results. 5) Return the processing chemical tank to its original position and replace its upper cover.
  • Page 63 Screw section Hole Set screw Processor rail (left) Rinse water nip roller Exit roller (upper) The rinse water nip roller weighs approximately 2 kilograms, so please Caution be very careful when handling it. 4) Attach the supply pipe to the processing chemical supply hose.
  • Page 64 4) Lift up and remove the upper exit roller. 5) Clean the rinse water nip roller and upper exit roller. 6) Wipe the rinse water nip roller until dry. Wring water lightly from the upper exit roller. Re-attach both in their original positions. Always attach the upper exit roller on the left.
  • Page 65 Set screw Roller fixing bracket Washing tank retainer 3) Remove the two set screws, and then the roller fixing bracket 4) Remove the overflow tray. 5) Loosen the set screw to remove the left tray rail. Left tray rail Set screw 6) Pull out the left tray rail toward the operator side.
  • Page 66 Washing tank Exit roller (lower) Bearing for a roller Thumb ring Exit roller (lower) 9) Pull out the washing tank 30 to 40 mm toward the operator side and remove it (toward the right). 10) Pull the lower exit roller toward you.
  • Page 67: Cleaning The Washing Tank

    Groove Bearing for a Exit roller (lower) roller 7.6 Cleaning the washing tank Clean the washing tank every one month to prevent contamination with slime or mold. You must thoroughly read "1.3 Handling processing chemicals". Caution Processing chemical Drain port for SLM-EST collection hole 14) Attach the bearing for a roller to the lower exit roller.
  • Page 68 Rinse water replenisher bottle Rinse water drain hose Container for waste chemical 6) Hold the handle on the processor rack section and pull out the processor rack until it touches the stopper. 7) Grip the left and right stay rails along the sides of the processor rack to remove it, and carry it to a convenient work place.
  • Page 69 Tube connector Hose Washing tank The hose usually still contains water, so be careful not to spatter it Caution around when you remove the hose. Washing tank Set screw retainer 10) Pull out the left tray rail toward the operator side. 11) Remove the hose in the lower side of the washing tank from the tube connector section.
  • Page 70 Washing tank Attachment section Washing tank Washing tank Guide plate Washing tank Washing tank Set screw retainer 14) Pull out the washing tank 30 to 40 mm toward the operator side and remove it (toward the right). 15) Clean the washing tank with water.
  • Page 71: Replacing The Diffusion Sheet (Slm-Eac, Slm-Est)

    - Before securing the washing tank, lift the near end of the tank and its retainer as high up as possible Caution - Securely tighten the set screws using a coin. Left tray rail 7.7 Replacing the diffusion sheet (SLM-EAC, SLM-EST) Processing chemical supply guide (SLM-EST)
  • Page 72 Set screw Set screw Set screw Retaining bracket Processing Diffusion chemical diffusion sheet guide (SLM-EAC) Set screw Set screw Retaining bracket Diffusion sheet Diffusion sheet 3) Put the accompanying diffusion sheet between the processing Set screw chemical supply guide and Retaining retaining bracket, then re-secure bracket...
  • Page 73: List Of Expendable Parts

    7.8 List of expendable parts Parts name NT cutter blade Pump unit (EAC) Pump unit (EST) Note After 25000 prepress processes, a "Pump Check" message appears on the display panel when the power switch is turned ON. This indicates that it is time to replace the pump, so please contact the serviceman and request a pump replacement.
  • Page 74 SDP-Eco1630 III USERS MANUAL - 66 -...
  • Page 75: Chapter 8 Message 8.1 Message

    Chapter 8 Message 8.1 Message The SDP-Eco 1630 III displays three kinds of messages: status messages, warning messages and error messages. [Status message] Status messages indicate the machine's current operation status. [Warning message] Warning messages indicate a problem which has no effect currently but may have adverse effects in the near future.
  • Page 76: Status Display

    8.3 Status display Status displays indicate the machine's current operation status. Message Initializing Start OK Cleaning Heating Exposing Recovery Discharging 8.4 Warning display Message Pump Check Punch Dust Check Rinse Tank Check Operation status Machine is being initialized. Remote operation is ready. Processor is being cleaned.
  • Page 77: List Of Error Messages

    8.5 List of error messages The following is a list of error messages, and steps that can be taken. Message Serial error JAM1 JAM2 JAM3 I/F error1 ME3 Nip free Error contents An internal communication error occurred. Re-boot the machine. If this error occurs frequently, please contact the dealer where you purchased this machine.
  • Page 78 Message A problem occurred in the heat roller. Please contact the dealer where you purchased this machine. ME10 A problem occurred when the punch unit was activated. Please contact the dealer where you purchased this machine. ME11 A problem occurred in the laser adjustment unit. Please contact the dealer where you purchased this machine.
  • Page 79: Jam Removal Procedure

    8.6 Jam removal procedure • Removing Plate jam 1 and 2 - Plate jam1 is displayed when the cutter stops a plate cutting operation midway. - Plate jam2 is displayed when the plate can not be cut and is continuously discharged.
  • Page 80 • Removing Plate jam 3 - Plate jam3 is displayed when the plate is not discharged. Cover for the plate removal port Plate removal port 1) Press the buzzer and returns the cutter to its home position. 2) Open the front door and remove the cutter cover.
  • Page 81: Chapter 9 Specifications

    Chapter 9 Specifications 9.1 Basic specifications - Recording system - Light source - Resolution - Exposure speed - Plates - Plate width [cm (inches)] - Effective exposure width - Maximum exposure width - Plate cut length - Cutter - Plate joint detector - Dehumidifier - Activation method - Tank capacity...
  • Page 82: Overview Diagram

    SDP-Eco1630 III USERS MANUAL 9.2 Overview diagram 1770 1000 (Unit: mm) - 74 -...
  • Page 83 SILVER DIGIPLATER SDP-Eco1 6 3 0 III USERS MANUAL...

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