Related Manuals for HUSTLER Raptor SD
Summary of Contents for HUSTLER Raptor SD
- Page 1 Hustler Raptor ® ® Operator’s Manual 200 South Ridge Road Hesston, Kansas 67062 604856 REV J...
- Page 2 REV J 604856...
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Page 3: Table Of Contents
TABLE OF CONTENTS General Information ........1-1 To The New Owner . - Page 4 Engine Oil and Filter ........4-4 Engine Air Filter .
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Page 5: General Information
Warranty Registration ual carefully. It contains operation and maintenance informa- tion that will help you achieve years of dependable service. There are several ways to register the mower with Hustler The Engine Owner’s Manual, included in the owner’s Turf Equipment: packet, contains engine information that will not be repeated •... - Page 6 WARNING WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.
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Page 7: Safety Precautions
SAFETY PRECAUTIONS Incorrect usage of this equipment may result in severe injury. Personnel operating and maintaining it should be trained in its proper use. They should read this manual completely and thor- oughly before attempting to set-up, operate, adjust, or service this equipment. - Page 8 • Do not wear radios or music headphones while engine and be sure the blades have stopped before operating this mower. Safe operation requires cleaning. Use a stick to clear a plugged discharge your full attention. area. Never use your hand! ...
- Page 9 REMINDER: Only operate on slopes of 15 degrees or less. cause serious physical injury. Use extreme caution when operating on slopes. The Hustler mower is capable of operating horizon- ® • Be extremely careful changing directions on a tally (traverse) on moderately steep slopes.
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Page 10: Service Precautions
ard located at the bottom of the slope. Some examples • Place the steering control levers in the park brake are: position. • Water; i.e. lake, river • Lower the deck. • Cliffs, retaining walls • Stop the engine. • Roads, highways •... - Page 11 Shorts caused by battery terminals or metal tools them. touching metal mower components can cause sparks. Sparks can cause a battery gas explosion which will Use only genuine Hustler replacement parts to ensure ® result in personal injury.
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Page 12: Safety And Instructions Decals
• Never attempt to start the engine when there is a strong odor of gasoline fumes present. Locate and correct the cause. • Store gasoline in an approved container and keep it out of the reach of children. Never buy more than a 30-day supply of gasoline. - Page 13 DANGER: Battery Hazards! Part Number 601815 601815 • • • Avoid skin con- Do not overfill battery. Do not allow open flame near the tact with battery battery when charging. • Electrolyte may overflow and damage acid • Hydrogen gas forms inside the bat- paint, wiring or structure.
- Page 14 WARNING: Thrown objects! DANGER: Rotating blades, pulleys & belts • • Always maintain a safe distance from Keep shields and covers in place people and pets when mowing. while machine is in operation. • • Always stop machine if someone enters Keep hands, feet and clothing 604222 the area.
- Page 15 605996 Part Number 605996 Fast Read Operator’s Manual before attempting to operate Slow this machine. Mower blade engage/disengage switch Before starting the engine: Ignition switch - insert key • Read Owner’s Manual • Disengage mower blades • Place control levers in park brake position Engine start position For maximum electric clutch life engage at 1/2 - 3/4 Wear ear protection, eye protection and safety shoes...
- Page 16 Part Number 601981 WARNING: Read Operator’s Manual and decals before attempting to operate this machine. WARNING: Roll over! • Mow a safe distance (minimum of 10 feet) away from drop-offs, retaining walls, drainage ditches, embankments, water, and other types of hazards to avoid a wheel dropping over the edge or to avoid the ground from breaking away.
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Page 17: Slope Guide
Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2. - Page 18 REV J 2-12 604856...
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Page 19: Operation
OPERATION Safe Operating Practices For additional clutch information refer to the Mower Deck Operation section of this manual. Refer to the Safety section of this manual for detailed opera- Ignition switch (Figure 3-1 & Figure 3-2) — a three posi- tional and personal safety information. -
Page 20: Safety Start Interlock System
The mower’s safety start interlock system consists of the If you cannot locate the problem contact your Hustler ® park brake switches, seat switch, and deck clutch switch. -
Page 21: Engine Starting
The following steps are the correct procedures for starting Allow the engine exhaust manifold to cool before the engine. If difficulty is encountered, contact the Hustler engaging or disengaging the bypass valves. The ®... - Page 22 To stop or decrease speed, move steering control levers to Bypass valve rod shown in operating position neutral. When going forward pull back gently on steering con- trol levers. When going in reverse push forward gently on steering control levers. For emergency stops, when traveling forward or rearward, place the steering control levers in the park brake position immediately.
- Page 23 FRONT OF MOWER FACES THIS DIRECTION THREE POINT TURN FORWARD TRAVEL ZERO RADIUS TURN Step 1 FORWARD TRAVEL RIGHT TURN Step 2 REVERSE TRAVEL RIGHT TURN Step 3 REVERSE TRAVEL N = NEUTRAL POSITION Direction of arrows indicate direction of mower Neutral movement Right control lever...
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Page 24: Operating Suggestions
Generally, this means using a pattern of left brake position immediately. Inspect the machine and turns. Avoid throwing grass discharge onto unmowed area. involve your Hustler Dealer to resolve the problem ® Mowing clippings puts an unnecessary load on the unit and before continuing to operate. -
Page 25: Deck Cutting Height Adjustment
4. If the mower blades continue to rotate with the deck rough uneven terrain. Figure 3-11 clutch switch down, discontinue operation immedi- ately and contact your Hustler Dealer. Anti-scalp wheels can be installed in two positions. With ®... - Page 26 When the wheel is mounted in the top hole, it is located .70” (17.8mm) below the mower blades. This is the acceptable setting for mowing at cutting heights of 1-1/2” (38.1mm) or higher. A. Anti-scalp wheel B. Adjusting holes Figure 3-11 REV J 604856...
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Page 27: Maintenance & Adjustments
Warranty claims will be denied on any mower equipped with damage. non-pneumatic tires. Some repairs require the assistance of a trained service Lubrication mechanic and should not be attempted by unskilled person- nel. Consult your Hustler service center when assistance is ® Use SAE multi-purpose grease. needed. Electrical System IMPORTANT: Refer to the Safety section of this manual for detailed battery servicing safety information. -
Page 28: Hydraulic System
Fuel and Evaporative Emissions Control System IMPORTANT: Refer to the Safety section of this manual for fuel handling safety information. The fuel and evaporative emissions control system for this mower is EPA compliant. Use only Hustler approved ® replacement parts. - Page 29 • fuel tanks • fuel lines • fuel line fittings • fuel caps • carbon canisters • canister mounting brackets • carburetor purge port connection • filters • vapor hoses • clamps, control valves • control solenoids • electronic controls •...
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Page 30: Fuel Evaporation System Filter
2. Locate the oil drain hose that was supplied with the Carbon Canister machine. Be sure to clean and clear it of debris that might block the flow of the engine oil. Figure 4-9 & Some Hustler Raptor SD mowers have a carbon cannis- Figure 4-10 ®... -
Page 31: Engine Air Filter
A. Oil drain hose B. Oil drain valve the steering control levers in the park brake position immediately. Inspect the machine and involve your Figure 4-9 Hustler Dealer to resolve the problem before con- ® tinuing to operate. Engine Air Filter Inspect the belt pulley grooves and flanges for wear. - Page 32 Refer to the Mower Blade Replacement section for blade removal and installation. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them. Check the mower blades daily, they are the key to power efficiency and well groomed turf.
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Page 33: Seat Adjustment
A 15/16" wrench is required to remove the 5/8" cap screw holding the blade to the spindle shaft. NOTE: A blade holding tool (part number 381442) is available from Hustler Turf ® Equipment. It is designed to prevent the blades from rotating when they are being removed or installed on the spindle. -
Page 34: Maintenance Schedule
Maintenance Schedule Refer to Figure 4-16, Figure 4-17, Figure 4-18, Figure 4-19, Figure 4-20, Figure 4-21 & Figure 4-22 WEEKLY ANNUALLY SERVICE AT OR 40 OR 100 INTERVALS INDICATED HOURS HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and/or damaged parts Prior to each use Visually inspect tires... -
Page 35: Maintenance Locator Chart
Maintenance Locator Chart Mowers with Kawasaki engines Figure 4-16 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Valve 5. Battery 6. Fuel Tank 7. Engine Oil Filter 8. Park Brake Switch (2) 9. - Page 36 Figure 4-18 Figure 4-19 48"/54"/60" Deck Figure 4-20 1. Engine Oil Fill & Dipstick 36"/42" Deck 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Valve 5. Battery 6. Fuel Tank 7. Engine Oil Filter 8. Park Brake Switch (2) 9.
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Page 37: Troubleshooting
TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions. - Page 38 REV J 604856...
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Page 39: Storage
STORAGE 8. Clean the exterior surface of the engine. Spread a light When storing the unit at the end of the mowing season, the film of oil over any exposed metal surfaces of the mower, engine, and battery should have the following items engine that are subject to corrosion. -
Page 40: Product Literature
If you would like to view or print a copy of the product manuals (Operator’s Manual, Parts Manual, or General Service Manual) for these mowers go online to www.hustlerturf.com and click on the MANUALS button. Contact your local Hustler dealer if you require another engine manual. - Page 41 INDEX PAGE PAGE Anti-Scalp Wheels ...........3-7 Mower Blades ............4-5 Battery Service Precautions ........2-5 Mower Operation ............ 3-3 Belts .................4-5 New Season Preparation ........6-1 Carbon Canister ............4-4 Operating Suggestions .......... 3-6 Children ..............2-4 Operation ..............2-2 Control Panel ............3-1 Parts and Service ...........