UTICA BOILERS STARFIRE 3 STEAM Installation Manual And Operating Instructions
UTICA BOILERS STARFIRE 3 STEAM Installation Manual And Operating Instructions

UTICA BOILERS STARFIRE 3 STEAM Installation Manual And Operating Instructions

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ST
ST
ARFIRE 3
ARFIRE 3
ST ARFIRE 3
ARFIRE 3
ST
ST
ARFIRE 3
OIL FIRED CAST IRON BOILER
Utica Boilers • P.O. Box 4729 • Utica, NY 13504
STEAM
STEAM
STEAM
STEAM
STEAM

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Summary of Contents for UTICA BOILERS STARFIRE 3 STEAM

  • Page 1 ARFIRE 3 ARFIRE 3 ST ARFIRE 3 ARFIRE 3 ARFIRE 3 STEAM STEAM STEAM STEAM STEAM OIL FIRED CAST IRON BOILER Utica Boilers • P.O. Box 4729 • Utica, NY 13504...
  • Page 2: Table Of Contents

    KEEP THIS MANUAL NEAR BOILER. RETAIN FOR FUTURE REFERENCE SERIES SFH-S CAST IRON OIL FIRED BOILER INSTALLATION MANUAL AND OPERATING INSTRUCTIONS PUBLISHED APRIL 1994 APRIL 1994 - UTICA BOILERS PRINTED IN USA MADE IN USA TESTED FOR 15 LBS. ASME WORKING PRESSURE...
  • Page 3: Safety Symbols & Warnings

    SHOULD BE DONE ONLY BY A QUALIFIED EXPERT AND IN SHOULD BE DONE ONLY BY A QUALIFIED EXPERT AND IN ACCORDANCE WITH THE APPROPRIATE UTICA BOILERS MANUAL. ACCORDANCE WITH THE APPROPRIATE UTICA BOILERS MANUAL. ACCORDANCE WITH THE APPROPRIATE UTICA BOILERS MANUAL.
  • Page 4: Installation Procedure

    INST INSTALLA INST ALLA ALLATION PR ALLA TION PR TION PR TION PROCEDURE OCEDURE OCEDURE OCEDURE INST INST ALLA TION PR OCEDURE WARNING: WARNING: WARNING: WARNING: WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. All installations must conform to the requirements of the authority having jurisdiction.
  • Page 5: Ventilation And Combustion Air

    VENTILA VENTILA VENTILATION & COMB TION & COMB TION & COMBUSTION TION & COMB USTION USTION USTION AIR VENTILA VENTILA TION & COMB USTION W W W W W ARNING: ARNING: ARNING: ARNING: ARNING: AIR OPENINGS TO COMBUSTION AREA MUST NOT BE OBSTRUCTED.
  • Page 6 from spaces freely communicating with the outdoors. A permanent opening or openings having a total free area of not less than 1 square inch per 5,000 BTU per hour of total input rating of all appliances shall be provided. Ducts may be used to convey make-up air from the outdoors and shall have the same cross-sectional area of the openings to which they are connected.
  • Page 7 C. If horizontal ducts are used, each opening shall have a minimum free area 1 square inch per 2,000 BTU per hour total input rating of all appliances in the enclosed space. See figure 4 below. FIGURE 3 FIGURE 4 D.
  • Page 8: Connecting Supply And Return Piping Steam

    CONNECTING SUPPL CONNECTING SUPPLY Y Y Y Y AND RETURN PIPING CONNECTING SUPPL AND RETURN PIPING AND RETURN PIPING AND RETURN PIPING CONNECTING SUPPL CONNECTING SUPPL AND RETURN PIPING 1. Suggested piping for steam heating system can be seen in figure 6 below. Actual piping may vary based on system design and local conditions.
  • Page 9 SUGGESTED PIPING FOR MODULAR STEAM BOILER PUMPED RETURN FIGURE 7 GRAVITY RETURN FIGURE 8 PAGE 7...
  • Page 10: Venting System Inspection And Installation

    VENTING SY VENTING SY VENTING SYSTEM INSPECTION & INST STEM INSPECTION & INST STEM INSPECTION & INST STEM INSPECTION & INSTALLA ALLA ALLATION ALLA TION TION TION VENTING SY VENTING SY STEM INSPECTION & INST ALLA TION W W W W W ARNING: ARNING: ARNING: ARNING:...
  • Page 11: Oil Tank And Piping

    OIL T T T T T ANK ANK AND PIPING AND PIPING AND PIPING AND PIPING AND PIPING OIL TANK AND PIPING should be installed in accordance with the National Board of Fire Underwriters and local regulations. Oil storage tank, vent, fill pipe and caps should be as prescribed by local codes.
  • Page 12: Electrical Wiring

    ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING ELECTRICAL WIRING Electrical wiring must conform with the latest revisions of the National Electrical Code, ANSI/NFPA No. 70, and/or local authority having jurisdiction. 1. When an external electrical source is utilized, the boiler, when installed, MUST BE electrically grounded in accordance with these requirements.
  • Page 13: Thermostat Installation

    THERMOST THERMOSTA A A A A T INST THERMOST T INST T INSTALLA T INST ALLA ALLA ALLATION TION TION TION THERMOST THERMOST T INST ALLA TION 1. Thermostat should be installed on an inside wall about four feet above the floor. 2.
  • Page 14: Operating Instructions

    OPERA OPERA OPERATING INSTR TING INSTR TING INSTRUCTIONS TING INSTR UCTIONS UCTIONS UCTIONS OPERA OPERA TING INSTR UCTIONS The venting system should be inspected at the start of each heating season. Check the vent pipe from the boiler to the chimney for signs of deterioration by rust or sagging joints.
  • Page 15 INSTRUCTIONS TO OBTAIN PROPER OPERATION OF THE BOILER-BURNER UNIT A 1/4" diameter slot is provided in the inspection cover plate to take draft readings in the combustion chamber. See figure 13, on page 12. A 1/4" diameter hole will be required in the flue pipe between the boiler and barometric damper (if used) to take draft, CO , smoke and temperature readings.
  • Page 16 A. Pressure control - on steam boilers - remove cover and note pressure setting. With boiler operating, decrease the setting. When the setting is lower than boiler pressure, the control will open, and turn off the boiler. After checking pressure control, reset control to original setting.
  • Page 17: Annual Maintenance Procedure

    be adjusted to produce the conditions shown in Start-up and Adjustment of Oil Burner procedure. INSTRUCTIONS FOR CLOSING BURNER SWING DOOR. 1. Swing burner and door to the right until insulation is slightly compressed and the stud is exposed. 2. Attach nut to the stud and tighten it until the built in stop contacts the mounting door. 3.
  • Page 18 BOILERS SHOULD BE CLEAN BOILERS SHOULD BE CLEAN BOILERS SHOULD BE CLEANED ED by skimming or blowing down. BOILERS SHOULD BE CLEAN BOILERS SHOULD BE CLEAN CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: The boiler should not be left unattended during the cleaning process.
  • Page 19: Service Check List

    During the heating season, the blow-off valve on the low water cut-off should be opened once a week to flush out the sediment chamber so the device will be free to function properly. See figure 13 on page 12. Use a pail to catch the discharge. W W W W W ARNING: ARNING: ARNING:...
  • Page 20: Replacement Parts List

    SFH-S REPLA SFH-S REPLACEMENT P SFH-S REPLA CEMENT P CEMENT P CEMENT PAR ARTS - HEA TS - HEA TS - HEAT EX TS - HEA T EX T EX T EXCHANGER CHANGER CHANGER CHANGER SFH-S REPLA SFH-S REPLA CEMENT P TS - HEA T EX CHANGER...
  • Page 21 SFH-S REPLA SFH-S REPLA SFH-S REPLACEMENT P CEMENT P CEMENT PAR CEMENT P ARTS SFH-S REPLA SFH-S REPLA CEMENT P COIL & CO COIL & CO COIL & CO COIL & CO COIL & COVER PLA VER PLA VER PLA VER PLA VER PLATE ITEM...
  • Page 22: General Assembly

    SFH-S REPLA SFH-S REPLA SFH-S REPLACEMENT P CEMENT P CEMENT P CEMENT PAR ARTS SFH-S REPLA SFH-S REPLA CEMENT P SWING DOOR AND MOUNTING DOOR COMPONENTS SWING DOOR AND MOUNTING DOOR COMPONENTS SWING DOOR AND MOUNTING DOOR COMPONENTS SWING DOOR AND MOUNTING DOOR COMPONENTS SWING DOOR AND MOUNTING DOOR COMPONENTS ITEM PART...
  • Page 23 SFH-S REPLA SFH-S REPLACEMENT P SFH-S REPLA CEMENT P CEMENT PAR CEMENT P ARTS - J TS - J TS - J TS - JA A A A A CKETS CKETS CKETS CKETS SFH-S REPLA SFH-S REPLA CEMENT P TS - J CKETS ITEM NO.
  • Page 24 SFH-S REPLA SFH-S REPLA SFH-S REPLACEMENT P CEMENT P CEMENT P CEMENT PAR ARTS - HARD TS - HARD TS - HARD TS - HARDW W W W W ARE SFH-S REPLA SFH-S REPLA CEMENT P TS - HARD ITEM PART ITEM PART...
  • Page 25 SFH-S REPLA SFH-S REPLA SFH-S REPLACEMENT P CEMENT P CEMENT PAR CEMENT P ARTS SFH-S REPLA SFH-S REPLA CEMENT P CONTR CONTR CONTROLS & HARD CONTR CONTR OLS & HARD OLS & HARD OLS & HARD OLS & HARDW W W W W ARE ITEM PART DISCRIPTION...
  • Page 26 SFH-S REPLA SFH-S REPLA SFH-S REPLACEMENT P CEMENT P CEMENT PAR CEMENT P ARTS SFH-S REPLA SFH-S REPLA CEMENT P BURNER COMPONENTS BURNER COMPONENTS BURNER COMPONENTS BURNER COMPONENTS BURNER COMPONENTS ITEM PART DISCRIPTION QTY. BN04002 BURNER OIL UT902 BECKETT (SFH3100) BN04003 BURNER OIL UT903 BECKETT (SFH4125) BN04004...
  • Page 27: Ratings, Data And Dimensions

    SFH-S REPLA SFH-S REPLA SFH-S REPLACEMENT P CEMENT P CEMENT PAR CEMENT P ARTS SFH-S REPLA SFH-S REPLA CEMENT P BURNER COMPONENTS BURNER COMPONENTS BURNER COMPONENTS BURNER COMPONENTS BURNER COMPONENTS (FOR BECKETT B (FOR BECKETT B URNERS ONL URNERS ONL (FOR BECKETT B (FOR BECKETT B (FOR BECKETT BURNERS ONL...
  • Page 28 RATINGS, DATA AND DIMENSIONS BOILER I=B=R D.O.E I=B=R MINIMUM NOZZLE MODEL OIL BURNER HEATING NET RATINGS (3)* NATURAL DRAFT FURNISHED A.F.U.E. NUMBER INPUT(2)(5)* CAPACITY STEAM SQ.FT. WATER CHIMNEY SIZE RATING G.P.H. MBH MBH* STEAM SQUARE 140PSIG* ROUND SFH-365S 8x8x15 .60 80B 84.00 SFH-3100S 1.00...

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