Chamberlain CSW24U Installation Manual
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Chamberlain CSW24U Installation Manual

Vehicular swing gate operator
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See also: Troubleshooting Manual , Reference Manual
VEHICULAR SWING GATE OPERATOR
LiftMaster
845 Larch Avenue
Elmhurst, IL 60126-1196
COMMERCIAL DC
INSTALLATION MANUAL
• THIS PRODUCT IS TO BE INSTALLED
AND SERVICED BY A TRAINED GATE
SYSTEMS TECHNICIAN ONLY.
• This model is for use on vehicular
passage gates ONLY and not intended for
use on pedestrian passage gates.
• This model is intended for use in Class I,
II, III and IV vehicular swing gate
applications.
• Visit LiftMaster.com to locate a
professional installing dealer in your area.
• This gate operator is compatible with
®
MyQ
and Security+ 2.0
®
accessories.

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Summary of Contents for Chamberlain CSW24U

  • Page 1 COMMERCIAL DC VEHICULAR SWING GATE OPERATOR INSTALLATION MANUAL • THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE SYSTEMS TECHNICIAN ONLY. • This model is for use on vehicular passage gates ONLY and not intended for use on pedestrian passage gates. •...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS MANUAL DISCONNECT ................29 SAFETY RESET SWITCH ..................29 SAFETY SYMBOL AND SIGNAL WORD REVIEW ........1 OPERATOR ALARM ................29 USAGE CLASS ...................2 REMOTE CONTROL .................29 UL325 ENTRAPMENT PROTECTION REQUIREMENTS ......2 SAFETY INSTALLATION INFORMATION ............3 ACCESSORY WIRING GATE CONSTRUCTION INFORMATION ............4 EXTERNAL CONTROL DEVICES ...............30 LOCKS .....................31 INTRODUCTION...

  • Page 4: Usage Class

    SAFETY USAGE CLASS CLASS I – RESIDENTIAL VEHICULAR GATE OPERATOR A vehicular gate operator (or system) intended for use in garages or parking areas associated with a residence of one-to four single families. CLASS II – COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other buildings...

  • Page 5: Safety Installation Information

    SAFETY SAFETY INSTALLATION INFORMATION Vehicular gate systems provide convenience and security. Gate The Stop and/or Reset (if provided separately) must be located in systems are comprised of many component parts. The gate the line-of-sight of the gate. Activation of the reset control shall not operator is only one component.

  • Page 6: Gate Construction Information

    SAFETY GATE CONSTRUCTION INFORMATION Vehicular gates should be installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction. For a copy, contact ASTM directly at 610-832-9585 or www.astm.org. GENERAL REQUIREMENTS 3.1.2 All openings shall be designed, guarded, or screened from the bottom of the gate to the top of the gate or a minimum of 72 in.

  • Page 7: Introduction

    INTRODUCTION CARTON INVENTORY NOT SHOWN: Documentation packet and hardware bag Arm Assembly Warning Signs (2) and Warranty Card Operator Cover Battery 12 Vdc 7AH (2) Key (2) LiftMaster Monitored Retro-Reflective Photoelectric Sensor...

  • Page 8: Specifications

    INTRODUCTION SPECIFICATIONS This model is intended for use in vehicular swing gate applications: Usage Classification Class I, II, III, & IV Main AC Supply 120 Vac, 4 Amps (10 Amps including Accessory Outlets) 240 Vac, 2 Amps System Operating Voltage 24 Vdc Transformer Run / Battery Backup Accessory Power 24 Vdc, 500mA max.

  • Page 9: Site Preparation

    INTRODUCTION SITE PREPARATION Check the national and local building codes BEFORE installation. GATE CONDUIT & CONCRETE PAD Gate must be constructed and installed according to ASTM F2200 Trench and install conduit. Before trenching, contact underground standards (refer to page 4). Gate must fit specifications of operator utility locating companies.

  • Page 10: Overview Of Typical Installation

    INTRODUCTION OVERVIEW OF TYPICAL INSTALLATION Identify your installation type (refer to the Appendix in the back of the manual for more information). SINGLE GATE Warning Sign NOTE: One or more non-contact sensors shall be located where the risk of Photoelectric entrapment or obstruction exists at either Sensors Edge Sensors...

  • Page 11: Installation

    INSTALLATION • To AVOID damaging gas, power or other underground utility lines, • ALWAYS wear protective gloves and eye protection when changing contact underground utility locating companies BEFORE digging the battery or working around the battery compartment. more than 18 inches (46 cm) deep. STEP 1 DETERMINE LOCATION FOR CONCRETE PAD AND OPERATOR For compact installation refer to the Appendix for installation steps 1-4, pages 44-45.
  • Page 12 INSTALLATION STEP 1 continued... DETERMINE LOCATION FOR CONCRETE PAD AND OPERATOR CHART INSTALLATION Refer to the illustration to determine the measurements and location of the concrete pad. Gate Hinge Center 4" (10.2 cm) maximum NOTE: There should only be a maximum of 4" (10.2 cm) from the center of the hinge D MINUS 10"...

  • Page 13: Concrete Pad And Operator Attachment

    INSTALLATION STEP 2 MOUNTING FOOTPRINT CONDUIT LOCATION 5.5" CONCRETE PAD AND OPERATOR 1" 4.5" ATTACHMENT 13.6" 4" 12.2" 6.5" CHECK the national and local building codes before installation. 6.1" NOTE: When lifting the operator use the handle to avoid damaging (Conduit) 3"...

  • Page 14: Position The Gate Bracket

    INSTALLATION STEP 3 POSITION THE GATE BRACKET NOTE: It may be necessary to attach horizontal reinforcement to the gate before attaching the gate bracket. 1. Position the operator arm onto the output shaft so that the pin slides into the slot. 2.

  • Page 15: Secure The Operator Arm

    INSTALLATION STEP 5 SECURE THE OPERATOR ARM Once the operator arm measurements are verified: 1. Weld the gate bracket to the gate. 2. Weld the short arm section. 3. Weld the long arm section. 4. Remove the set screws from the arm. NOTE: Completely weld around the outer tubing and bracket.

  • Page 16: Install Entrapment Protection

    INSTALLATION To prevent SERIOUS INJURY or DEATH from a moving gate: • Locate entrapment protection devices to protect in BOTH the open • ALL gate operator systems REQUIRE two independent entrapment and close gate cycles. protection systems for each entrapment zone. •...
  • Page 17 INSTALLATION STEP 6 continued... INSTALL ENTRAPMENT PROTECTION There are three options for wiring the entrapment protection devices depending on the specific device and how the device will function. Refer to the specific entrapment protection device manual for more information. These entrapment protection device inputs are for monitored devices, which include pulsed photoelectric sensors, resistive edge sensors, and pulsed edge sensors.

  • Page 18: Earth Ground Rod

    INSTALLATION STEP 7 To Operator EARTH GROUND ROD Use the proper earth ground rod for your local area. The ground wire must be a single, whole piece of wire. Never splice two wires for the ground wire. If you should cut the ground wire too short, break it, or destroy its integrity, replace it with a single wire length.
  • Page 19 INSTALLATION STEP 8 continued... POWER WIRING 240 VAC ONLY The accessory outlet is disabled and cannot be used with the 240 Vac option. 1. Remove the outlet housing from the electrical box by removing the screws (2). 2. Pull the outlet housing out and locate the power wiring connector on the EMI board. 3.

  • Page 20: Ac Power Switch

    INSTALLATION STEP 8 continued... AC POWER SWITCH The AC Power switch on the operator will turn the incoming 120/240 Vac power ON or OFF. The operator's AC Power switch ONLY turns off AC power to the control board and DOES NOT turn off battery power. AC Power Switch STEP 9 CONNECT BATTERIES...
  • Page 21 INSTALLATION STEP 9 continued... CONNECT BATTERIES 33AH BATTERIES The batteries are charged in the circuit by the integrated transformer. The batteries are for battery backup or solar installation. The 33AH application requires the 33AH wire harness (Model K94-37236) and an additional battery tray (Model K10-36183) to allow more space in the enclosure. The heater option cannot be used with the 33AH battery application.

  • Page 22: Dual Gates Only

    INSTALLATION STEP 10 DUAL GATES ONLY There are two options for dual gate communication: wired or wireless. Follow the directions according to your application. Do not use wired and wireless communication simultaneously. Wired dual gate applications will have a longer battery standby time than wireless applications. WIRED DUAL GATES TO ACTIVATE THE WIRELESS FEATURE: 1.
  • Page 23 INSTALLATION STEP 10 continued... DUAL GATE WIRE TYPE (SHIELDED TWISTED PAIR CABLE) 22AWG up to 200 feet (61 m) 18AWG - 200-1000 feet (61-305 m) DUAL GATES ONLY Wire must be rated at 30 Volt minimum WIRED DUAL GATES Before digging, contact local underground utility locating companies. Use PVC conduit to prevent damage to cables. Disconnect ALL power to the operator and unplug the J15 plug from the control board.

  • Page 24: Install The Cover

    INSTALLATION STEP 11 INSTALL THE COVER The operator cover consists of two pieces: a rear cover and a front cover. The front cover can easily be removed to access the electrical box. To access the reset switch slide the access door up. The front cover and access door can be locked with the key. 1.

  • Page 25: Adjustment

    ADJUSTMENT LIMIT AND FORCE ADJUSTMENT To reduce the risk of SEVERE INJURY or DEATH: • Without a properly installed safety reversal system, persons • NEVER use force adjustments to compensate for a binding or (particularly small children) could be SERIOUSLY INJURED or sticking gate.

  • Page 26: Obstruction Test

    ADJUSTMENT LIMIT AND FORCE ADJUSTMENT continued... FINE TUNE THE FORCE The REVERSAL FORCE DIAL on the control board is used for fine tuning the force in cases where wind or environmental changes may affect the gate travel. Based on the length and weight of the gate it may be necessary to make additional force adjustments.

  • Page 27: Programming

    PROGRAMMING REMOTE CONTROLS (NOT PROVIDED) A total of 50 Security+ 2.0 ® remote controls and 2 keyless entries (1 PIN for each keyless entry) can be programmed to the operator. When programming a third keyless entry to the operator, the first keyless entry will be erased to allow the third keyless entry to be programmed.

  • Page 28: Liftmaster Internet Gateway (Not Provided)

    PROGRAMMING LIFTMASTER INTERNET GATEWAY ERASE ALL CODES (NOT PROVIDED) 1. Press and release the LEARN button (operator will beep and green XMITTER LED will light). To program the operator to the LiftMaster Internet Gateway: 2. Press and hold the LEARN button again until the green XMITTER LED USING THE LEARN BUTTON ON THE OPERATOR’S flashes and then release the button (approximately 6 seconds).

  • Page 29: Operation

    OPERATION GATE OPERATOR SETUP EXAMPLES The following are example setups for the gate operator. Your specific site requirements may be different. Always setup the operator system to the site requirements, including all necessary entrapment protection devices. RESIDENTIAL: One to four residential homes sharing a gated entrance/exit, allowing vehicle access trumps security concerns COMMERCIAL/GENERAL ACCESS: A residential community (more than four homes) having one or more gated entrances/exits, allowing vehicle access trumps security concerns COMMERCIAL: Business site where security (gate closed) is important...

  • Page 30: Control Board Overview

    DIAGNOSTICS Display: The diagnostics code display will show the operator type, firmware version, and codes. The operator type will display as "SG" followed by a "24" which indicates the operator type as CSW24U. The firmware version will show after the operator type, example "1.2".

  • Page 31: Manual Disconnect

    OPERATION MANUAL DISCONNECT Manual Disconnect Handle Press the reset switch to RESET/DISCONNECT. Release the handle on the operator arm to allow the gate to be opened and closed manually. On a dual gate application the handle must be released on both operators. To resume normal function tighten the handle by pushing it down.

  • Page 32: Accessory Wiring

    ACCESSORY WIRING EXTERNAL CONTROL DEVICES EXIT (2 Terminals) (control board) This input is a soft open command (maintained switch does not override Exit external safeties and does not reset alarm condition). Used for exit probe, telephone entry, external exit loop detector, or any device that would Shadow command the gate to open.

  • Page 33: Locks

    ACCESSORY WIRING LOCKS (control board) MAGLOCK (2 Terminals, N.C. and COM) Maglock Relay contact output, Normally - closed (N.C.) output for maglocks. Relay activates prior to motor activation and during motor run. Relay is off when motor is off. SOLENOID (2 Terminals, N.O.

  • Page 34: Expansion Board

    EXPANSION BOARD To AVOID damaging the circuit board, relays or accessories, DO NOT connect more than 42 Vdc (32 Vac) to the AUX relay contact terminal blocks. EXPANSION BOARD OVERVIEW 1 QUICK CLOSE Switch: EYE/EDGE Switches: Set the EYE/EDGE switches as needed to obtain the desired OPEN or CLOSE functionality.

  • Page 35: Auxiliary Relays

    EXPANSION BOARD AUXILIARY RELAYS AUX RELAY 1 AND 2 Normally Open (N.O.) and Normally Closed (N.C.) relay contacts to control external devices, for connection of Class 2, low voltage (42 Vdc [34 Vac] max 5 Amps) power sources only. Function of relay contact activation determined by switch settings. AUX RELAY SWITCH AUX RELAY 1...

  • Page 36: Wiring Accessories To The Expansion Board

    EXPANSION BOARD WIRING ACCESSORIES TO THE EXPANSION BOARD Refer to the chart below and the corresponding image for a description of the expansion board inputs. Entrapment Protection Device Inputs EYES ONLY Input: Open or Close Direction Photoelectric Sensors, Close: reverses fully, Open: reverses (4 terminals total), Open or Close 4 seconds Direction based on switch setting next...

  • Page 37: Maintenance

    MAINTENANCE IMPORTANT SAFETY INFORMATION To reduce the risk of SEVERE INJURY or DEATH: • Test the gate operator monthly. The gate MUST reverse on contact • READ AND FOLLOW ALL INSTRUCTIONS. with a rigid object or reverse when an object activates the •...

  • Page 38: Troubleshooting

    TROUBLESHOOTING To protect against fire and electrocution: For continued protection against fire: • DISCONNECT power (AC or solar and battery) BEFORE installing or • Replace ONLY with fuse of same type and rating. servicing operator. DIAGNOSTIC CODES NOTE: When cycling or disconnecting power (ac/dc) to the control board, it is recommended that you unplug the J15 plug. OPEN, CLOSE, &...
  • Page 39 TROUBLESHOOTING DIAGNOSTIC CODES continued... Some codes are saved in the code history and some are not. If a code is not saved it will briefly appear on the display as it occurs, then disappear. Inherent Entrapment External Entrapment LiftMaster System Installed System Informational Protection...
  • Page 40 TROUBLESHOOTING DIAGNOSTIC CODES continued... Some codes are saved in the code history and some are not. If a code is not saved it will briefly appear on the display as it occurs, then disappear. Inherent Entrapment External Entrapment LiftMaster System Installed System Informational Protection...

  • Page 41: Control Board Leds

    TROUBLESHOOTING CONTROL BOARD LEDS STATUS LEDS INPUT LEDS INPUT OFF state SBC INPUT Input inactive POWER AC charger or Solar power Input active available BLINK Input active on other operator BATT Not charging FIRE DEPT Input inactive CHARGING Three stage battery charging INPUT Input active TIMER...

  • Page 42: Troubleshooting Chart

    TROUBLESHOOTING TROUBLESHOOTING CHART SYMPTOM POSSIBLE CAUSES SOLUTIONS Operator does not a) No power to control board a) Check AC and battery power run and error code b) Open fuse b) Check fuses display not on. c) If on battery power only, low or dead batteries c) Charge batteries by AC or solar power or replace batteries d) Defective control board d) Replace defective control board...
  • Page 43 TROUBLESHOOTING TROUBLESHOOTING CHART continued... SYMPTOM POSSIBLE CAUSES SOLUTIONS Exit loop activation a) Exit vehicle detector setup incorrectly a) Review Exit loop detector settings. Adjust settings as needed. does not cause gate b) Defective Exit loop detector b) Replace defective Exit loop detector. to open.
  • Page 44 TROUBLESHOOTING TROUBLESHOOTING CHART continued... SYMPTOM POSSIBLE CAUSES SOLUTIONS Solenoid lock not working a) Solenoid wired incorrectly a) Check that Solenoid is wired to N.O. and COM terminals. Check that correctly. Solenoid has power (do not power solenoid from control board accessory power terminals).

  • Page 45: Appendix

    APPENDIX INSTALLATION TYPES STANDARD INSTALLATION The illustration is an example of a standard installation. (Inside Property) COMPACT INSTALLATION The illustration is an example of a compact installation. If the operator arm will hit an obstruction when the gate is in the open position follow the directions for Compact Installation.

  • Page 46: Determine Location For Concrete Pad And Operator

    APPENDIX TOP VIEW OF OPERATOR AND GATE STEP 1 NOTE: There should only be a maximum of 4" (10.2 cm) from the center of the hinge to the edge of the post or DETERMINE LOCATION FOR CONCRETE column. If the distance is greater than 4" (10.2 cm) entrapment protection for this area is required.

  • Page 47: Shorten The Operator Arm

    APPENDIX STEP 3 SHORTEN THE OPERATOR ARM COMPACT INSTALLATION ONLY For a compact installation the operator arm will have to be shortened. 1. Take the operator arm apart and remove the inner sleeves from the long arm section outer tubing. 2.

  • Page 48: Solar Panels

    APPENDIX STEP 8 SOLAR PANELS NOT PROVIDED. SEE ACCESSORIES. Solar Application requirements: • A minimum of two 10W solar panels in series (Model SOLPNL10W12V). • A maximum of six 10W solar panels (Model SOLPNL10W12V). • Battery Tray (Model K10-36183). • Solar Battery Harness (Model K94-37236). •...
  • Page 49 APPENDIX STEP 8 continued... SOLAR PANEL(S) SOLAR USAGE GUIDE Typical System Standby Battery Current Consumption (mA) System voltage Main board with no radios programmed 2.7 mA One or more LiftMaster ® remote controls programmed +1 mA ® device or wireless dual gate programmed +2.4 mA Expansion board +11.1 mA...
  • Page 50 APPENDIX STEP 8 continued... SOLAR PANEL(S) The location of the panel(s) is critical to the success of the installation. In general, the panel(s) should be mounted using the provided angle bracket facing due south. Use a compass to determine direction. The solar panel(s) should be mounted in an area clear of all obstructions and shading from buildings and trees.
  • Page 51 APPENDIX STEP 8 continued... SOLAR PANEL(S) INSTALL THE SOLAR PANEL 1. Position solar bracket on mounting surface. Mark and drill holes. 2. Insert two bolts into the track located on the back of the solar panel(s). Mounting Surface 3. Slide bolts in track away from bolt hole and align both bolts. 4.

  • Page 52: Sams Wiring With Relays Not Energized

    APPENDIX SAMS WIRING WITH RELAYS NOT ENERGIZED Main Board Exit Input Barrier Arm Operator DIAGNOSTICS Auxiliary Command Expansion Board Access Device Shadow POWER Input ONLY EYE/ EDGE EYE/ EDGE Dipswitch settings for AUX Relay 1: 1-OFF, 2-OFF, 3-ON AUX Relay 1 DUAL GATE SETTINGS NOTE: We recommend that all accessories and board configurations are set on the primary operator.

  • Page 53: Limit Setup With A Remote Control

    APPENDIX LIMIT SETUP WITH A REMOTE CONTROL To set the limits using a remote control, first you will need a 3-button remote control that has been programmed for OPEN, CLOSE, and STOP. To reduce the risk of INJURY keep clear of moving arm while setting Refer to the Programming section.

  • Page 54: Wiring Diagram

    WIRING DIAGRAM To protect against fire and electrocution: For continued protection against fire: • DISCONNECT power (AC or solar and battery) BEFORE installing or • Replace ONLY with fuse of same type and rating. servicing operator. Field Wiring Field Wiring Edge Edge Black...

  • Page 55: Repair Parts

    REPAIR PARTS NOT SHOWN K94-36540 Wiring Harness with product ID assembly K94-37205 Battery Harness (for 7AH batteries) Cludge Cover Q103 Swivel Arm Assembly K13-36117-1 K80-36544 Vent Plug (for top gear box) K80-36545 Vent Plug (for bottom gear box) 30 Amp Fuses K74-30762 Two 7AH batteries Cludge...

  • Page 56: Accessories

    ACCESSORIES ENTRAPMENT PROTECTION REMOTE CONTROLS LiftMaster offers a variety of LiftMaster remote controls to satisfy your LIFTMASTER MONITORED THROUGH BEAM PHOTOELECTRIC SENSOR application needs. Single-button to 4-button, visor or key chain. The Model LMTBU following remote controls are compatible with operators manufactured by LiftMaster after 1993.
  • Page 57 MISCELLANEOUS ® POST-MOUNTING PLATE LIFTMASTER INTERNET GATEWAY For post-mounting model CSW24U commercial Internet enabled accessory which connects to the swing operator (also CSW200 commercial swing computer and allows you to monitor and control operator). Posts not included. gate operators and lighting accessories enabled Model MPEL ®...

  • Page 58: Warranty

    LiftMaster (“Seller”) warrants to the first purchaser of this product, for the structure in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of 7 year residential/ 5 year commercial from the date of purchase [and that the CSW24U is free from defect in materials and/or workmanship for a period of 7 year residential/ 5 year commercial from the date of purchase].
  • Page 60 845 Larch Avenue Elmhurst, Illinois 60126-1196 LiftMaster.com 01-37837C COLOR © 2015, LiftMaster – All Rights Reserved...

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