Summary of Contents for Cuttermasters ACG-1450
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Page 1: Safety Instructions
SAFETY INSTRUCTIONS AND OPERATOR’S MANUAL ANNULAR CUTTER REGRINDING MACHINE ACG-1450 Cuttermasters NY, USA – ON, Canada (800) 417-2171 (613) 523-7753 Email: cuttermaster@gmail.com www.cuttermasters.com... -
Page 2: Table Of Contents
MAINTENANCE AND REPAIR ..............20 Cleaning and greasing ................20 Repair ......................20 VII. EC DECLARATION OF CONFORMITY ............21 VIII. MACHINE TEST CERTIFICATE ..............22 WARRANTY CARD ................... 23 Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com... -
Page 3: Description
HSS core drills. Machine is not recommended for any other applications. In the case that the ACG-1450 is used for any other purpose, then safety cannot be assured. In such case the operator is responsible for any machine’s damage or injury of people in the vicinity. -
Page 4: Equipment
4. Equipment The Annular Cutter Regrinding Machine ACG-1450 is delivered to the customer in carton packing, ready to use. The machine is completed with standard equipment, below: - set of dividing discs - hexagonal keys s=2,5 and s=4, - grinding disc for tool flank (Gullet) grinding - grinding disc for cutting surface (Cutting Egde) grinding - Operators Manual with warranty card. - Page 5 Cuttermasters NY, USA-ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com...
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Page 6: General Safety Advice
II. GENERAL SAFETY ADVICE 1. Operators duty The ACG-1450 machine was designed and made after risk level analysis and after selection of current harmonized standards in conformity with further technical specifications. Safety operating is ensured only if operator follows with further directions. - Page 7 Remove of the grinding disc protection is only permissible for disc replacement. Protective shroud must always be in place during operation. Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com...
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Page 8: Special Risks
Before grinding disc replacement or machine displacement always disconnect it from electric supply. WARNING!!! LASER. Machine ACG-1450 is equipped with laser. In order to avoid eye injury laser CANNOT be directed into the human eyes. 3. Operating requirements Only people familiar with this Operators manual, can be allowed to work with ACG- 1450 core drill grinding machine. -
Page 9: Installation
III. INSTALLATION 1. Work environment Use ACG-1450 machine only in dry rooms Environment temperature +5° ÷ +50° ·C Humidity max. 90% (protect against condensing) Place machine on solid bench Pay attention for safe machine placing Machine’s work place has to ensure a vibration free motor work To avoid machine’s damage and series injury when starting the... - Page 10 • In case, the plug does not suits to the socket, a qualified electrician intervention is necessary, in order to fit the plug and the socket. Any wilful exchanges in electric circuit of grinding machines Warning! are permissible. Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com...
- Page 11 Do not carry over machine with rotating grinding disc when replacing the machine -in order to change the machine’s position. • Avoid contact with the disc guard, adjusting elements and laser indicator body. Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com...
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Page 12: Operation
5. Grinding disc guard fixing 13. Star wheel with screw 6. Grinding disc guard 14. Bumper handle 7. Laser arm 15. Micrometric screw 8. Motor slide way 16. Weldon Arbor 19,05mm Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com... -
Page 13: Adjusting And Configuration
(do not tighten). Tight the screw with star wheel in CW direction. Next tight screw (a) placed on dividing disc and loosen the screw (b) (upper drawing). Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com... -
Page 14: Core Drill Adjusting
(right drawing) . Wheel head support (pt 6.1. pos. 9) has got white line (see drawing). During laser ray positioning, its light must be always on this line Cuttermaste NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com... - Page 15 . This is the method of basic laser beam positioning or its new positioning. Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com...
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Page 16: Regular Work
In case of non- standard core drill re-sharpening first are re-sharpen V-shape tooth and next flat tooth. Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com pe pe r r a a t t or or ’... - Page 17 3.1. Core drills re-sharpening Core drills, although available in two sorts are manufactured by different manufacturers. If core drills manufacturer provides user with information regarding re-sharpening Parameters of tool, it is recommended to apply this settings. The following data below gives a guide only of the required angle settings Tooth no HSS Steel Support Scale...
- Page 18 Core drill setting for internal surface re-sharpening Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com...
- Page 19 First step. Set up the angle on wheel head support at 20 ° Set up the arbor angle at 7,5 ° !! Remember to use the correct dividing disc !! After both angles settings, move the cutter with the guide and motor feed mechanism to the grinding disc.
- Page 20 Core drill setting for external surface grinding Set up the angle 7,5 °on wheel head support Set up the 15 °angle on arbor Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com...
- Page 21 After setting the angle, move the cutter with the guide and feed motor mechanism towards the grinding disc. Do not re-sharpen the tooth marked earlier with the marker, but the next one placed below. Move the support until the teeth will get in touch with grinding disc. Lock the bumper’s handle in this position (see drawing).
- Page 22 Mentioned adjustments are not obligatory for all cutters types. Move the cutter into the grinding disc ( when motor is ON) and if necessary correct the cutter adjustment . The angle can fluctuate in range 15° ÷ 30° Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com...
- Page 23 After setting the cutter position, move the core drill with guide and motor feed mechanism towards the grinding disc. Grind the gullet area of the core drill with above mentioned grinding disc. Do not grind the tooth which was earlier marked with marker, but the surface of the next tooth.
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Page 24: Grinding Disc Replacement
Place the proper grinding disc on machine’s spindle (keep approx. 5mm distance from internal surface of guard) and tighten the screw. Then re-assemble the grinding disc guard. Cuttermasters NY, USA – ON, Canada • (800) 417-2171 • (613) 523-7753 www.cuttermasters.com... -
Page 25: Maintenance And Repair
VI. MAINTENANCE AND REPAIR 1. Cleaning and greasing The ACG-1450 annular cutter grinding machine should be cleared up from the dust particles at least once a week with delicate brush. After clearing all movables parts, the unit should be greased with a thin layer of machine oil. -
Page 26: Ec Declaration Of Conformity
VII. EC DECLARATION OF CONFORMITY Declaration of compatibility Cuttermasters declare with full responsibility that this product: Annular Cutter Grinding Machine ACG 1450 Is produced in accordance with the following standard(s) EN 50144-1, and satisfies safety regulations of guidelines: 2006/95/EC, 2006/42/EC Cuttermasters NY, USA –... -
Page 27: Machine Test Certificate
VIII. MACHINE TEST CERTIFICATE Machine control card P roduct: ACG-1450 Serial No. Date of test: Electric test results: T est Result T est with sinusoidal voltage of 1000 V and frequency 60 Hz Resistance of the protective circuit [Ω] T he above-mentioned product meets the requirements of safe usage as prescribed in standard IEC-745... -
Page 28: Warranty Card
IX . WARRANTY CARD WARRANTY CODITIONS Annular Cutter Grinding Machine ACG-1450 1. The Manufacturer grants the Buyer a guarantee for a 12 months period from date of sold. 2. The Buyer lost the warranty in case of: Warranty sense remove;...