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Workman 1100
Toro Workman 1100 Manuals
Manuals and User Guides for Toro Workman 1100. We have
5
Toro Workman 1100 manuals available for free PDF download: Service Manual, Operator's Manual, Service Bulletin
Toro Workman 1100 Service Manual (194 pages)
Brand:
Toro
| Category:
Automobile
| Size: 7.6 MB
Table of Contents
This Page Is Intentionally Blank.
3
Table of Contents
3
Chapter 1 - Safety
6
Safety Instructions
6
Jacking and Other Instructions
10
Safety and Instruction Decals
12
Chapter 2 Product Records and Maintenance
13
Product Records
13
Equivalents and Conversions
14
Torque Specifications
15
Fastener Identification
15
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
16
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
17
Other Torque Specifications
18
Conversion Factors
18
Lubrication
19
Grease Fitting Location
19
Greasing
19
Drive Clutch Lubrication
20
Maintenance
20
Chapter 3 Briggs & Stratton Gasoline Engine
21
Introduction
22
Specifications
22
Specifications
23
General Information
23
General Information
24
Fill Fuel Tank and Fuel Safety Precautions
24
Check Engine Oil
25
Adjustments
26
Adjust Starter/Generator Belt
26
Adjust Throttle Cable
26
Service and Repairs
27
Change Engine Oil
27
Change Engine Oil Filter
27
Service Air Cleaner
28
Replace Fuel Filter
29
Service Drive Belt
29
Spark Plugs
30
Clean Debris from Engine
31
Muffler
32
Seat Base and Fuel Tank
34
Engine
36
Chapter 4 Kohler Gasoline Engine
39
Introduction
40
Specifications
41
General Information
42
Fill Fuel Tank and Fuel Safety Precautions
42
Check Engine Oil
43
Adjustments
44
Adjust Starter/Generator Belt
44
Adjust Throttle Cable
44
Service and Repairs
45
Change Engine Oil
45
Service Air Cleaner
46
Replace Fuel Filter
47
Service Drive Belt
47
Clean Debris from Engine
48
Spark Plug
48
Muffler
49
Seat Base and Fuel Tank
50
Engine
52
Chapter 5 Drive Train
55
Specifications
56
Special Tools
57
Adjustments
58
Adjust Ground Speed (Vehicles with Transaxle Governor)
58
Adjust Ground Speed (Vehicles Without Transaxle Governor)
59
Adjust Shift Cables
60
Service and Repairs
61
Clutch System Operation
61
Drive Clutch
62
Principles of Operation
62
Removal
63
Installation
63
Disassembly
64
Inspection
65
Assembly
65
Driven Clutch
66
Principles of Operation
66
Removal
66
Installation
66
Ramp Button Replacement
67
Change Transaxle Fluid
68
Check Driven Clutch Spring Torsion
68
Transaxle
70
Removal
70
Installation
71
Disassembly and Inspection
73
Table of Contents
80
Drive Train
81
IMPORTANT: Do Not Reuse Ball Bearings that Have Been Removed
81
Input Shaft
81
Figure 44
82
Assembly
87
Governor Base
87
Workman 1100/2100/2110
89
Governor Shaft/Important: Make Sure Not to Damage the Oil Seal
93
Governor Shaft
94
IMPORTANT: Make Sure Not to Damage the Oil Seal
95
Figure 71
97
Case (Bore)
98
Figure 75
99
Chapter 6 Electrical System
101
Chapter 5 - Drive Train
101
Electrical Schematics
101
Electrical Schematics
102
Special Tools
103
Troubleshooting
104
Starting Problems
104
General Run Problems
105
Electrical System Quick Checks
106
Battery Test
106
Component Testing
107
Ignition Switch
107
Hour Meter
108
Audio Alarm (Reverse)
108
Headlight Switch
108
Starter Solenoid
109
Fuse Block
109
Starter/Generator & Voltage Regulator
110
Starter/Generator
111
Accelerator Switch
112
Diode Assembly
113
RPM Shutdown Module (Workman 2100/2110)
113
Oil Pressure Switch (Workman 2100/2110)
114
Service and Repairs
115
Headlights
115
Starter/Generator
116
Removal
116
Installation
117
Wiring Diagram
118
Brush and Brush Spring Service
119
Armature and Field Coil Service
120
Rework Starter/Generator
122
Battery Service
123
Removal
123
Inspection, Maintenance, and Testing
123
Installation
125
Charging
125
Battery Storage
126
Chapter 7 Chassis, Wheels, and Brakes
127
Specifications
128
Troubleshooting
129
Suspension and Steering
129
Brakes
131
Adjustments
133
Adjust Brakes (Workman 1100 and 2100, Serial Number below 230000000)
133
Adjust Brakes (Workman 1100 and 2100, Serial Number above 230000000)
134
Adjust Parking Brake (Workman 1110 and 2110)
135
Check Front Ride Height
135
Adjust Front Ride Height
136
Adjust Front Wheel Toe-In
137
Service and Repairs
139
Check Tire Pressure
139
Inspect Tires and Wheels
139
Upper Steering
140
Steering Gearbox
142
Lower Steering and Front Wheels (Workman 1100 and 2100)
144
Lower Steering and Front Wheels (Workman 1110 and 2110)
146
A-Arm and Frame Pivot Yoke
148
Rear Wheels and Brakes (Workman 1100 and 2100)
152
Rear Brake Service (Workman 1100 and 2100)
154
Parking Brake (Workman 1110 and 2110)
156
Rear Wheels and Brakes (Workman 1110 and 2110)
158
Rear Brake Service (Workman 1110 and 2110)
160
Front Brake Calipers (Workman 1110 and 2110)
162
Front Brake Caliper Service (Workman 1110 and 2110) (Serial Number below 240000000)
164
Front Brake Caliper Service (Workman 1110 and 2110) (Serial Number above 240000000)
165
Brake Master Cylinder (Workman 1110 and 2110)40
166
Brake Master Cylinder Service (Workman 1110 and 2110)
167
Hydraulic Brake System (Workman 1110 and 2110)
168
Bleed Brake System (Workman 1110 and 2110)
169
Front Hood
170
Cargo Bed and Tailgate
171
Chapter 8 Electrical Diagrams
173
Chapter 3 - Briggs & Stratton Gasoline Engine
173
Chapter 4 - Kohler Gasoline Engine
173
Chapter 7 - Chassis, Wheels, and Brakes
173
Circuit Drawings
173
Electrical Schematics
175
Start Circuits
178
Run Circuits
179
Workman 1100 and 2100
184
Workman 1100 and 2100
185
Main Electrical Harness Drawing
186
Workman 1100 and 2100
186
Workman 2110
186
Main Electrical Harness Wiring Diagram
187
Workman 1100 and 2100
187
Workman 2110
187
Workman 1100, 1110, 2100 and 2110
188
Workman 1100, 1110, 2100 and 2110
189
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Toro Workman 1100 Operator's Manual (40 pages)
Brand:
Toro
| Category:
Utility Vehicle
| Size: 0.92 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
3
Before Operating
4
While Operating
4
Maintenance
7
Sound Pressure Level
7
Vibration Level
7
Slope Chart
9
Safety and Instruction Decals
11
Warning
3
Specifications
13
Optional Equipment
13
Setup
14
Loose Parts
14
Installing the Rear Wheels
14
Installing the Front Wheels
15
Installing the Steering Wheel
15
Installing the Bumper
15
Installing the Seats
16
Installing the Hitch
16
Installing the Cargo Box
16
Activating the Battery
17
Checking the Crankcase Oil
18
Checking the Tire Pressure
18
Fuel Tank
18
Checking the Transmission Oil
19
Operation
19
Think Safety First
19
Controls
19
Parking Brake
20
Ignition Switch
20
Hour Meter
20
Light Switch
20
Pre-Starting Checks
21
Starting the Engine
21
Stopping the Vehicle
21
Parking the Vehicle
21
Cargo Bed
22
Tailgate Latches
22
New Vehicle Break-In
23
Loading the Cargo Box
23
Transporting the Vehicle
23
Towing the Vehicle
24
Towing a Trailer
24
Maintenance
25
Recommended Maintenance Schedule
25
Daily Maintenance Checklist
26
Heavy Duty Operation
27
Jacking the Vehicle
27
Checking and Adjusting Neutral
28
Servicing the Engine Oil
28
Cleaning the Engine Cooling Areas
29
Servicing the Air Cleaner
29
Greasing the Machine
30
Servicing the Brakes
30
Inspecting the Tires
31
Adjusting the Front Suspension
31
Adjusting Front Wheel Toe-In
32
Servicing the Drive Belt
33
Adjusting the Starter Generator Belt
33
Servicing the Fuel System
34
Servicing the Spark Plug
34
Changing the Transaxle Fluid
35
Replacing the Fuses
35
Replacing the Headlights
36
Servicing the Battery
36
Washing the Vehicle
37
Electrical Schematic
38
The Toro General Commercial Products Warranty
40
Toro Workman 1100 Operator's Manual (36 pages)
Brand:
Toro
| Category:
Utility Vehicle
| Size: 2.43 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
4
Before Operating
4
While Operating
4
Maintenance
7
Sound Pressure
7
Sound Power
7
Vibration
7
Slope Chart
8
Safety and Instruction Decals
9
Specifications
11
Optional Equipment
11
Setup
12
Loose Parts
12
Installing the Rear Wheels
12
Installing the Front Wheels
13
Installing the Steering Wheel
13
Installing the Bumper
13
Installing the Seats
14
Installing the Hitch
14
Installing the Cargo Box
14
Activating the Battery
15
Checking the Crankcase Oil
15
Checking the Tire Pressure
16
Fuel Tank
16
Checking the Transmission Oil
17
Operation
17
Think Safety First
17
Controls
17
Hour Meter
18
Light Switch
18
Ignition Switch
18
Horn Button
18
Fuel Gauge
18
Pre-Starting Checks
19
Starting the Engine
19
Stopping the Vehicle
19
Parking the Vehicle
19
Cargo Bed
19
Tailgate Latches
20
New Vehicle Break-In
20
Loading the Cargo Box
20
Transporting the Vehicle
21
Towing the Vehicle
21
Towing a Trailer
21
Maintenance
22
Recommended Maintenance Schedule
22
Daily Maintenance Checklist
23
Maintaining the Vehicle under Special Operating Conditions
24
Jacking the Vehicle
24
Checking and Adjusting Neutral
25
Servicing the Engine Oil
25
Cleaning the Engine Cooling Areas
26
Servicing the Air Cleaner
26
Greasing the Machine
27
Servicing the Brakes
27
Inspecting the Tires
28
Adjusting the Front Suspension
28
Adjusting Front Wheel Toe-In
29
Servicing the Drive Belt
30
Adjusting the Starter Generator Belt
30
Maintaining the Primary Drive Clutch
30
Servicing the Fuel System
31
Servicing the Spark Plug
31
Changing the Transaxle Fluid
32
Replacing the Fuses
32
Replacing the Headlights
32
Servicing the Battery
33
Washing the Vehicle
34
Schematics
35
The Toro General Commercial Products Warranty
36
Advertisement
Toro Workman 1100 Operator's Manual (36 pages)
Air-Cooled Gasoline Utility Vehicle
Brand:
Toro
| Category:
Utility Vehicle
| Size: 1.05 MB
Table of Contents
Table of Contents
2
Introduction
3
Safe Operating Practices
4
Safety
4
Sound Pressure Level
9
Vibration Level
9
Slope Chart
10
Safety and Instruction Decals
11
Specifictions
13
Before Operating
14
Checking the Crankcase Oil
14
Checking the Tire Pressure
14
Fuel Tank
14
Filling the Fuel Tank
15
Operation
16
Think Safety First
16
Controls
16
Brake Pedal
16
Parking Brake
16
Pre-Starting Checks
17
Starting the Engine
18
Stopping the Vehicle
18
Parking the Vehicle
18
Cargo Bed
18
Tailgate Latches
19
New Vehicle Break-In
19
Loading the Cargo Box
20
Transporting the Vehicle
20
Towing the Vehicle
20
Trailer Towing
21
Maintenance
22
Recommended Maintenance Schedule
22
Daily Maintenance Checklist
23
Heavy-Duty Operation
24
Jacking the Vehicle
24
Checking and Adjusting Neutral
25
Adjusting the Ground Speed
25
Servicing the Engine Oil
25
Cleaning the Engine Cooling Areas
26
Servicing the Air Cleaner
26
Cleaning the Filter Element
27
Greasing the Machine
27
Inspecting the Tires
29
Adjusting the Front Suspension
29
Servicing the Drive Belt
29
Adjusting the Starter Generator Belt
30
Adjusting Front Wheel Toe-In
30
Servicing the Fuel System
31
Replacing Fuel Filter
31
Spark Plugs
31
Changing the Transaxle Fluid
32
Replacing the Fuses
32
Replacing the Headlights
33
Servicing the Battery
33
Removing the Battery
33
Installing the Battery
34
Checking the Electrolyte Level
34
Adding Water to the Battery
34
Charging the Battery
35
Washing the Vehicle
35
Toro Workman 1100 Service Bulletin (3 pages)
Brand:
Toro
| Category:
Lawn and Garden Equipment
| Size: 0.82 MB
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