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Manuals and User Guides for Panasonic KXF-3V3C. We have 1 Panasonic KXF-3V3C manual available for free PDF download: Operating Instructions Manual

Panasonic KXF-3V3C Operating Instructions Manual

Panasonic KXF-3V3C Operating Instructions Manual (373 pages)

Multi-functional Chip Mounter CM95R

Brand: Panasonic | Category: Office Equipment | Size: 4.41 MB

Table of Contents

Table of Contents
6
Safety Precautions

17
1 Inspection

39
- Inspection Chart
  39
- Main Body
  39
- Tray Feeder
  41
- Multi-Tray Feeder
  42
- Inspection Details
  43
- Air Machine and Tools
  43
- X-Y Unit
  44
- Head Drive Unit
  45
- Transfer Head
  46
- Nozzle Changer
  53
- Nozzle
  55
- Conveyor
  59
- Board Recognition
  60
- Chip Recognition Part
  61
- Cut & Offset Unit
  63
- Tape Unit
  69
- Pre-Centering Unit
  70
- Laser Unit
  71
- Control Unit
  72
- Tray Feeder (Matrix Table)
  73
- Tray Feeder (Lifter)
  74
- Tray Feeder (Transfer Head)
  75
- Tray Feeder (Pallet Changer)
  76
- Multi-Tray Feeder (X-Y Unit)
  77
- Multi-Tray Feeder [Pallet Pull-Out Unit (Parts Pick-Up Side)]
  78
- Multi-Tray Feeder [Pallet Pull-Out Unit (Tray Supply Side)]
  79
- Multi-Tray Feeder (Lifter Unit)
  80
  - Multi-Tray Feeder (Transfer Head & Nozzle)
    81
  - Multi-Tray Feeder (Control Box)
    84
  - Lubricating each Unit
    86
  - X-Y Unit
    86
  - Head Drive Unit
    87
  - R-Axis Air Joint
    88
  - Cut & Offset Unit
    92
  - Conveyor
    93
  - Precenter
    94
  - Multi-Tray Feeder (Lifter Unit)
    96
  - Battery Replacement 1 ST Name: CM95R-M
    97
  - Type and Use
    97
  - Battery Setting Positions
    98
  - Replacing Battery a on SCMSEM
    100
  - Replacing Battery B on PRMEEQ
    100
  - Replacing Battery C on NF14EA
    100
  - Battery Replacement 2 ST Name: MT20F-SL
    101
  - Type and Use
    101
  - Battery Setting Position
    102
  - Replacing Battery a on SCMSEC
    102
  - Procedures for Replacing Consumables Used on the Vacuum Pump
    103
  - Periodic Checks
    103
  - List of Consumables
    103
  - Procedures for Replacing Consumables
    104
  - Changing the Board Transfer Belts
    106
2 Error Messages

114
- Messages for Floppy Disk Operation
  114
  - Operating Method of the Displayed Screen (Typical Example)
    114
- Disk Is Wrong
  115
- Disk Is Not Initialized
  115
- Disk Is Write Protected
  116
- Disk Is Full
  116
- NG Message for Self Testing
  117
  - Operating Method of the Displayed Screen (Typical Example)
    117
  - NG Messages for Self Testing
    117
- Emergency Stop Switch NG
  118
- Servo Switch NG
  119
- Cover Open NG
  120
- Feeder Base a Front NG
  120
- Feeder Base a Rear NG
  120
- Feeder Base B Front NG
  120
- Feeder Base B Rear NG
  120
- Area Sensor NG
  121
- Vacuum Pump NG
  121
- Production End Signal NG
  122
- Tape Interlock NG
  123
- Machine Parameter Sum NG
  124
- Machine Data Sum NG
  126
- Nozzle Float Detect ANG
  127
  - Nozzle Float Detect a NG
    127
- Nozzle Float Detect BNG
  127
  - Nozzle Float Detect B NG
    127
- Data Check NG
  127
- Nozzle Data NG
  128
- Mount Data NG
  129
- Messages During Operation (Immediate Stop Screen)
  130
  - Operating Method of the Displayed Screen (Typical Example)
    130
- Nozzle Exchange Fault Detected Error Code (#006)
  131
  - Nozzle Exchange Fault Detected (#006)
    131
- Cover Open
  132
- Area Sensor Detected
  132
- Front Interlock Error
  133
- Driver Overheat Error
  133
- Nozzle Interlock Sensor Intercepted
  133
- Stop Due to Cover Open or Area Sensor
  133
- Chip Recognition Fault
  134
- Pick-Up Fault
  135
- Mounting Fault
  137
- Chip Height Fault
  137
- Cover Opened
  138
- Front Interlock Error
  138
- Area Sensor Responded
  138
- Cover Opened or Area Sensor Response
  138
- PMD Overheat
  139
- No Parts
  139
- Tape Floating Detected
  140
- End of Tray (in Using Single Tray Feeder)
  141
- Nozzle Set Position Fault
  141
- NG Conveyor Full (Option)
  142
- Cycle Stop
  142
- Post-Process Waiting
  143
- Pre-Process Waiting
  143
- Messages During Operation (Trouble Showing Screen)
  144
- Tape Float Detected Error Code (#003)
  158
- Air Pressure Drop Error Code (#004)
  158
- Head Fault Detected Error Code (#005)
  159
- Cutter Blade Not at Return Position Error Code (#007)
  159
- Tape Feed Not at Return Position Error Code (#008)
  160
- Board Holder Not at Normal Position Error Code (#009)
  160
- X-Or Y-Axis Target Value Outside Range Error Code (#014)
  161
- Z-Axis Target Value Outside Range Error Code (#019)
  161
- Nozzle Height Data Outside Range Error Code (#033)
  162
- Z-Axis Origin Offset Outside Range Error Code (#034)
  162
- Holder Pin and Conveyor Interfered Error Code (#036)
  163
- Communication Error with Recognition Device a Stage Error Code (#042)
  163
- Communication Error with Recognition Device B Stage Error Code (#043)
  163
- Temp Compensation
  164
- Height Sensor Error
  164
- Nozzle Eccentric Error
  164
- R-Axis Heat Crr Err (R-Axis Heat Correction Error)
  164
- R Heat Crr Nothing NZL (R Heat Correction Nothing Nozzle)
  165
- Nozzle Selection Error
  165
- R Θ -Axis out of Step
  165
- Fault Detected During Tray Transmitting Error Code (#051)
  167
- X-Axis Overrun Error Code (#052)
  168
- Y-Axis Overrun Error Code (#053)
  168
- L-Axis Overrun Error Code (#054)
  168
- Pick-Up Number Invalid Error Code (#056)
  170
- Head Not up Error Code (#057)
  171
- Fault Detected at Exit Port Error Code (#058)
  172
- Fault Detected Pallet Chuck Error Code (#059)
  173
- Pick-Up Data X Exceeds Size Error Code (#060)
  174
- Pick-Up Data y Exceeds Size Error Code (#061)
  175
- Tray Type Not Found Error Code (#062)
  176
- Communication Error to Tray 1 Error Code (#071)
  177
- Communication Error to Tray 2 Error Code (#072)
  177
- Communication Error Detected Error Code (#073)
  177
- Fault Detected at Tray No.1
  178
- Error Code (#075)
  178
- Error Code (#076)
  178
- 80C31 Watchdog Error Error Code (#083)
  179
- Optical Fiber Link Broken Error Code (#084)
  179
- Optical Link Communication Fault Error Code (#085)
  180
- Communication Error - RS485 Error Code (#086)
  180
- Messages During Operation
  181
  - (Screen Displaying Picture and Recognition)
    181
- Board Recognition Error
  181
- Mounting Point Recognition Error
  183
- Laser Recognition Error
  184
- Board Transfer Error
  185
- Chip Recognition Error
  186
- Messages for Selftest Screen of Multi-Tray Feeder
  187
- Emergency Stop Switch NG
  187
- Servo Switch NG
  187
- Nozzle Floating Detection NG
  188
- Pallet Pinch Detection (Pick-Up Side) NG
  188
- Tray-Exchange-Window NG
  191
- Upper Side of Pallet NG
  191
- Empty Tray Box Is Full NG
  192
- Air Pressure down NG
  192
- Power Box Fan Fault NG
  193
- Driver Fault NG
  193
- Door Open NG
  193
- Lifter Axis Belt Is Broken NG (Only MT10F-SL)
  194
- DC down Ng
  194
- Machine Data Sum NG
  195
- Machine Parameter Sum (Only MT10F-SL)
  195
- Brake Release Switch (Only MT20F-SL)
  196
- Messages During Multi-Tray Feeder Operation (Immediate Stop Screen)
  197
- Nozzle Set Position Is Wrong
  197
  - Nozzle Exchange Error
    197
  - Chip Release Miss Stop
    198
  - Chip Pick-Up Miss Stop
    200
  - Tray Discharging Box Is Full
    202
  - Exchange Door Close (Only MT10F-SL)
    202
  - Pull out of Pallet Is Impossible (Pick-Up Side)
    203
  - Pull out of Pallet Is Impossible (Exchange Side)
    204
  - Tray Pick-Up Fault
    205
  - Measuring Error
    205
  - Tray Manual Eject
    205
  - Messages of Multi-Tray Feeder During Operation (Trouble Showing Screen)
    206
  - Emergency Stop Switch Is Pressed
    206
  - Axis Error Is Caused
    206
  - Tray Discharging Time over
    207
  - Pallet Is out of Place (Pick-Up Side)
    207
  - Pallet Is out of Place (Exchange Side)
    208
  - Pallet Clamp (Pick-Up Side) Time over
    208
  - Interference on Exchange Open Section
    208
  - Interference on the Upper Part of Pallet
    208
  - Pallet Conveyance Time over
    209
  - Lifter Axis Belt Is Broken
    209
  - Magazine Is Not Clamped
    210
  - Air Pressure down
    210
  - Head Trouble
    211
  - Transmission Error with CM95
    211
  - Pallet Return Fault (Pick-Up Side) Remove the Pallet in the Magazine
    212
  - Pallet Return Fault (Exchange Side) Remove the Pallet in the Magazine
    212
  - Pallet Feed Trouble (Only MT10F-SL)
    213
  - Nozzle Number Index Error (Only MT10F-SL)
    213
3 Machine Parameter Teaching

216
- Machine Parameter Screen List
  216
- Machine Parameter List of CM95R-M
  216
- Machine Parameter List of Single Tray Feeder
  220
- Machine Parameter List of Multi-Tray Feeder
  221
- Cautions for Machine Parameter Teaching
  223
- Machine Parameter Is Dependent
  223
- Machine Parameter Teaching Has Specified Order
  224
- R-Axis Temperature Compensation before Machine Parameter Teaching
  224
- In Machine Parameter Teaching, Function Switch Must be Changed
  225
- Jig Is Used in Machine Parameter Teaching
  226
- R-Axis Origin and Rotated Position Teaching
  227
- Head Chip Camera Lamp Teaching
  233
- Head Chip Camera 2 Teaching
  237
- Board Camera Teaching
  242
- Board Camera Magnification Teaching
  242
- Board Camera Position Teaching
  249
- Head Position Teaching
  256
- Temperature Compensation Position Teaching
  263
- Nozzle Changing Position Teaching
  267
- Head Chip Camera 1 Teaching
  275
- Laser Center Position Teaching
  280
- Substage 1 Position (Temporary Positioning Stage) Teaching
  285
- Substage 2 Position Teaching
  289
- Fixed Camera Position (Deformed Parts Recognizing Unit) Teaching
  294
- Adjustment of Fixed Camera Setting
  294
- Head Height Adjustment of Fixed Camera During Recognition
  299
- Fixed Camera Position Teaching
  305
- Eject Conveyor Position Teaching
  310
- Height Sensor Position Teaching
  314
- Machine Parameter Teaching of Single Tray Feeder
  323
- Machine Parameter Teaching
  323
- Lifter Origin
  324
- Pallet Origin
  326
- Pallet Stroke
  326
- XY Origin
  327
- Sub-Stage Origin
  327
- Machine Parameter Teaching of Multi-Tray Feeder
  329
- Kinds of Machine Parameters
  329
- Machine Parameters Teaching
  331
- Lifter Origin
  334
- Pick-Up Pallet Origin
  335
- Pick-Up Pallet Stroke
  338
- Exchange Pallet Origin
  339
- Exchange Pallet Stroke
  341
- XY Axis Origin
  343
  - Sub-Stage Origin
    345
  - 3-17-10 Nozzle Changer XY-Axis
    347
  - 3-17-11 Z-Axis
    350
4 Load Arrangement

353
- Load Arrangement : CM95R-M
  353
- Load List : CM95R-M
  355
- Photo Sensor List (NZ/PH)
  355
- Limit Switch List (LS)
  357
- Air Pressure Switch List (PSW/VSW)
  358
- Solenoid (SOL/VL)
  358
- Motor List (M)
  360
- Chip Height Sensor
  360
- Load Arrangement : MT20F-SL
  361
- Load List : MT20F-SL
  363
- Photo Sensor List (PH)
  363
- Limit Switch List (LS)
  364
- Solenoid (VL)
  364

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