Bosch Rexroth OptiFeed-FS EcoDrive 03 FLP04VRS Manuals

Manuals and User Guides for Bosch Rexroth OptiFeed-FS EcoDrive 03 FLP04VRS. We have 1 Bosch Rexroth OptiFeed-FS EcoDrive 03 FLP04VRS manual available for free PDF download: Functional Description

Bosch Rexroth OptiFeed-FS EcoDrive 03 FLP04VRS Functional Description

Bosch Rexroth OptiFeed-FS EcoDrive 03 FLP04VRS Functional Description (490 pages)

With Integrated NC Control

Brand: Bosch | Category: Controller | Size: 5.44 MB

Table of Contents

Table of Contents
3
1 System Overview

19
2 Important Directions for Use

25
- Appropriate Use
  25
  - Introduction
    25
  - Areas of Use and Application
    26
- Inappropriate Use
  26
3 Safety Instructions for Electric Drives and Controls

27
4 General Instructions for Start-Up

39
- Explanation of Terms
  39
  - Communication
    39
  - Data Storage
    40
  - Operating Modes
    41
  - Inputs / Outputs / Marker Flags
    42
  - Warning
    42
  - Faults
    43
  - Basic Parameter/Basic Load
    44
- Quick Setup Instructions
  45
  - Downloading the Firmware
    46
- Diagnostic Message Options
  47
- Language Selection
  48
- Firmware Update Using the DOLFI Program
  49
5 Motor Configuration

59
6 Writing the User Program

65
- Overview of All User Commands
  65
- General Information
  67
- Program Input
  67
- Starting the User Program
  68
- Stopping the User Program
  68
- Variables
  69
  - User-Programmable Variables
    70
  - General System Variables
    70
  - Axis-Related System Variables
    71
  - Indexed Variables
    76
  - Additional Variable Definitions
    78
- Description of Commands
  79
  - ACC - Acceleration Change
    79
  - AEA - Bit Set / Clear
    80
  - AKN - Acknowledge Bit
    80
  - AKP - Acknowledge Byte
    81
  - APE - Byte Set / Clear
    82
- APZ - Byte Set / Clear and Count
  83
- BAC - Branch Conditional on Count
  83
- BCE - Branch Conditional on Bit
  84
- BIC - Branch Conditional on Bit Field Value
  84
- BIO - Branch Conditional on Byte Compare
  86
- BPA - Branch Conditional on Byte
  87
- CAN - Cam Shaft: Feed Angle
  87
- CID - Change Variable Value
  88
- CIO - Copy Bit Field
  89
- CLC - Clear Counter
  89
- CLG - Cam Shaft: Stroke
  90
- CMM - Cam Shaft: Assignment
  90
- CON - Continuous Operation
  92
- COU - Count
  92
- CPJ - Compare and Jump
  94
- CPL - Clear Position Lag
  95
- CPS - Compare and Set a Bit
  95
- CST - Clear Subroutine Stack
  96
- CSY - Cam Shaft: Activation
  97
- CVT - Convert Variable <-> Marker
  97
- FAK - Length Scaling Factor
  99
- FOL - Follow Master
  100
- FUN - Functions
  101
- HOM - Home Axis
  102
- JMP - Jump Unconditional
  103
- JSR - Jump to Subroutine
  103
- JST - Jump and Stop
  104
- JTK - Jump in Task
  104
- LAE - End: for Synchronization by Precise Positioning
  105
- LAL - Length: for Synchronization by Precise Positioning
  105
- LAR - Raster: for Synchronization by Precise Positioning
  106
- MAT - Mathematics
  107
- MOM - Torque Limitation
  108
- NOP - no Operation
  109
- PBK - Stop Motion
  109
- PFA - Positioning, Absolute to Positive Stop
  110
- PFI - Positioning, Incremental to Positive Stop
  110
- POA - Positioning, Absolute
  112
- POI - Positioning, Incremental
  113
- PSA - Positioning, Absolute with In-Position
  114
- PSI - Positioning, Incremental with In-Position
  115
- REP - Registration Position Limit
  116
- RTM - Rotary Table Mode
  116
- RTS - Return from Subroutine
  117
- SA1 - Set Analog Output 1
  118
- SAC - Set Absolute Position Counter
  120
  - SET - Set Variable Value
    124
  - SRM - Search for Registration Mark
    125
  - SRP - Print Mark Registration
    127
  - TXT - Text Row
    130
  - VCC - Velocity Change
    131
  - VEO - Velocity Override
    133
  - VMC - Virtual Master (Test Mode)
    136
  - WAI Wait (Time Delay)
    136
7 Logic Task

137
- General Information
  137
- Overview of All Commands
  137
- Description of Commands
  138
  - Load and Save Commands
    138
  - Set and Reset Commands
    138
  - AND Logic
    139
  - OR Logic
    140
  - XOR Logic
    141
  - Other Assignments
    142
  - Operands
    142
  - Constants
    142
- Program Examples
  143
8 Functions

147
- Operating Modes
  147
- Measuring Wheel Mode
  147
  - Pertinent Parameters
    148
  - Functioning
    148
  - Diagnostic Messages
    149
  - Systemvariable
    149
- Homing
  149
- Velocity Override
  162
  - Override Via Analog Input
    162
  - Override Via Gray-Code Inputs
    163
  - Override Via Binary-Code Inputs
    164
- Rotary Table
  164
- Vector Programming
  165
  - Manual Vector
    165
  - Interrupt Vector
    165
- Multitasking
  166
- Master Encoder and Motion Type Cam
  168
- Application: Flying Cutoff
  178
  - Parameters
    179
  - User Program
    179
  - Immediate Cut / Cut Inhibit
    180
  - Functions
    180
- 8.10 Control Loop Settings
  186
  - Setting the Current Controller
    188
  - Setting the Velocity Loop
    188
  - Velocity Control Loop Monitoring
    193
  - Setting the Position Controller
    193
  - Position Control Loop Monitoring
    194
  - Setting the Acceleration Feedforward
    196
- 8.11 Mechanical Data
  197
  - Mechanical Transmission Elements
    197
  - Modulo Function
    198
- 8.12 Movement to Positive Stop
  199
- 8.13 Encoder Emulation
  200
- 8.14 Indexed Variables in NC Commands
  206
- Logic Task Controlled Diagnostics for Status Message 25
  209
- 8.16 Pls
  212
9 Parameters

213
- Basic Information
  215
  - Parameters
    215
  - Input Unit
    216
  - Online Changeable Parameters
    216
- System Parameters
  217
  - A100 Application Type
    217
  - A101 Feed Constant
    218
  - A102 Gearing
    218
  - A103 Negative Position Limit
    219
  - A104 Positive Position Limit
    219
  - A105 Modulo Value
    220
  - A106 Maximum Velocity
    220
  - A107 Jog Velocity
    221
  - A108 Bipolar Acceleration
    221
  - A109 Acceleration / Deceleration
    221
  - A110 Bipolar Jerk Limiting Time Constant
    222
  - A111 Switching Threshold
    223
  - A113 In-Position Window
    224
  - A114 Presignaling
    224
  - A115 Monitoring
    225
  - A116 Feed Angle Monitoring
    226
  - A117 Encoder Difference Monitoring
    227
  - A118 Absolute Encoder Monitoring Window
    227
  - A119 Best Possible Deceleration
    228
- Function Parameters
  229
  - AA00 Tasks 2 & 3
    229
  - AA01 Manual Vector
    229
  - AA02 Interrupt Vector
    230
  - AA03 Reserved Restart
    230
  - AA04 Override
    230
  - AA05 Open Feed Roll I
    231
  - AA06 Open Feed Roll II
    232
  - AA07 Measuring Wheel Mode
    233
  - AA08 Various Functions
    233
  - AA09 Feed-To-Length Monitoring
    234
  - AA10 Setup Mode
    235
  - AA11 Tool Wear
    236
  - AA12 Press: Signal Offset
    237
  - AA13 Press: Signal, Intermittent
    238
  - AA14 Signal Control: Enable
    239
  - AA15 Signal Control Bit 1
    240
  - AA15 Signal Control Bit 2
    240
  - AA15 Signal Control Bit 3
    240
  - AA15 Signal Control Bit 4
    240
  - AA19 Press: Time Monitoring
    242
- General Parameters
  243
  - B000 Display
    243
  - B001 Serial Interface Parameter 1
    243
  - B002 Serial Interface Parameter 2
    244
  - B003 Analog Output 1, Signal Select
    245
  - B004 Analog Output 1, Expanded Signal Select
    246
  - B005 Analog Output 1, Scaling Per 10V Full Scale
    248
  - B006 Analog Output 2, Signal Select
    248
  - B007 Analog Output 2, Expanded Signal Select
    249
  - B008 Analog Output 2, Scaling Per 10V Full Scale
    251
  - B009 Serial I/O Control for BTV04
    251
  - B010 System Control
    252
  - B011 Fieldbus Cycle Time
    253
  - B012 Fieldbus Baudrate
    253
  - B013 Fieldbus Format
    254
  - B014 EMD Configuration
    254
- Encoder Parameters
  255
  - C000 Working Polarity
    255
  - C001 Interface Feedback 1 (Motor)
    255
  - Parameters
    255
  - C002 Position Feedback 1 Type
    256
  - C003 Feedback 1 Resolution (Motor)
    257
  - C004 Interface Feedback 2
    257
  - C005 Position Feedback 2 Type
    258
  - C006 Feedback 2 Resolution
    258
  - C007 Feed Constant 2
    259
  - C008 Reserved
    259
  - C009 Homing Configuration
    259
  - C010 Homing
    260
  - C011 Reference Distance
    260
  - C012 Home Switch Offset
    260
  - C013 Distance-Coded Reference Offsets
    261
  - C014 Encoder Emulation Configuration
    261
  - C015 Encoder Emulation Resolution
    262
  - C016 Marker Pulse Offset
    262
  - C017 SSI Encoder (Press Encoder)
    263
  - C018 SSI Encoder Homing
    264
  - C019 SSI Encoder Reference Distance
    264
- Control Parameters
  265
- Motor Parameters
  272
  - CM00 Motor Type
    272
  - CM01 Bipolar Torque/Force Limit Value
    272
  - CM02 Motor Peak Current / Stall Current
    273
  - CM03 Maximum Motor Speed
    273
  - CM04 Number of Pole Pairs/Pole Pair Distance
    274
  - CM05 Torque/Force Constant
    274
  - CM06 Moment of Inertia of the Rotor
    275
  - CM07 Holding Brake Type
    275
  - CM08 Holding Brake Current
    275
  - CM09 Motor Temperature
    276
  - CM10 Motor Inductance
    276
  - CM11 Commutation Setting
    276
  - CM12 Commutation Offset
    276
- PLS Parameters
  277
  - N100 Pls
    277
  - N101 Output Channel 1
    277
  - N109 SSI Encoder Monitoring
    278
  - N110 Reserved
    278
  - N111 Function of Output Channel 1
    279
  - N119 Reserved
    279
  - N120 Reserved
    279
  - N121 Switch 1
    280
- List of FLP Parameters
  281
10 Interface

285
- 10.1 Inputs / Outputs / Marker Flags
  285
  - System Inputs
    287
  - System Outputs
    290
  - Parallel Interface DKC21.3 Programmable Inputs/Outputs
    291
  - EMD Programmable Inputs/Outputs
    291
  - Profibus Interface DKC 03.3 Programmable Inputs/Outputs
    292
  - BTV04 Programmable Inputs/Outputs
    292
  - Marker Flags
    294
- 10.2 Serial Interface
  298
  - Overview
    298
  - Communications Via RS232 Interface
    300
  - Communications Via RS485 Interface
    301
  - Transmission Protocols
    301
  - ASCII Protocol
    302
  - Generating the Checksum
    304
  - Interface Confirmation
    305
  - NC Program Instructions
    305
  - Parameter
    308
  - Variables
    312
  - Logic Task
    314
  - Cam
    315
  - Readout of Status Information
    317
  - Interface Commands
    326
  - Polling Query
    330
  - SIS Protocol
    330
11 Command Communications

331
- 11.1 Parallel Interface
  331
  - Diagnostic LED for Parallel Interface
    331
- 11.2 Profibus
  332
  - Fieldbus Parameters
    333
  - Process Data Channel
    333
  - Service Data Channel
    339
  - Inputs X1 and X3
    347
  - Assignment of Profibus Connector X30
    347
  - Diagnostic LED for Profibus
    347
12 Diagnostic Message Descriptions

349
- 12.1 Overview of the Diagnostic Message Descriptions
  349
  - Diagnostic Message Types
    349
  - Composition of a Diagnostic Message
    349
- 12.1 Error Diagnostics for Amplifier F
  352
- 12.2 Warning Diagnostics for Amplifier E
  371
- Command Diagnostics C
  380
- 12.4 Diagnostic Status Messages for Amplifier a
  393
- Diagnostic Messages for Basic Initialization and Fatal System Errors
  395
  - Diagnostic Message Display: -0
    395
  - Diagnostic Message Display: -1
    395
  - Diagnostic Message Display: -2
    395
  - Diagnostic Message Display: -3
    395
  - Diagnostic Message Display: -4
    395
  - Diagnostic Message Display: -5
    395
  - Diagnostic Message Display: -6
    395
  - Diagnostic Message Display: Watchdog (2 Dots)
    395
  - Diagnostic Message Display: E1
    396
  - Diagnostic Message Display: E2
    396
  - Diagnostic Message Display: E3
    396
  - Diagnostic Message Display: E4
    396
  - Diagnostic Message Display: E5
    396
- 12.6 Operation Status
  397
- 12.7 NC Error Diagnostics F
  399
  - F- 0200 Parameter and Automatic Input Simultaneously
    399
  - F- 0201 Wrong Phase Transition
    399
  - F- 0203 Target Position < Negative Position Limit
    399
  - F- 0204 Target Position > Positive Position Limit
    399
  - F- 0205 Stack Overflow with JSR Command
    399
  - F- 0206 Stack Overflow with RTS Command
    399
  - F- 0207 Invalid Destination Task Number
    400
  - F- 0208 Per Mil Value in ACC Command > 999
    400
  - F- 0209 Invalid Value in FAK Command
    400
  - F- 0210 Feed Angle Loss
    400
  - F- 0211 Torque > 500
    400
  - F- 0212 Program Run Without Power
    401
  - F- 0213 Measuring Wheel Difference
    401
  - F- 0214 Wrong BCD Information
    401
  - F- 0215 FOL Factor > Max
    401
  - F- 0217 HOM Not Allowed
    402
  - F- 0218 RTM Not Allowed
    402
  - F- 0219 Wrong Variable Value
    402
  - F- 0220 Wrong Constant Value
    402
  - F- 0221 Logic Task Program Error
    402
  - F- 0222 SA1 Not Allowed
    403
  - F- 0223 Wrong Variable Index
    403
  - F- 0224 APZ Not Allowed
    403
  - F- 0225 no Curve Data
    403
  - F- 0226 Control Signal Bit 1 Fault
    403
  - F- 0227 Control Signal Bit 2 Fault
    404
  - F- 0228 Control Signal Bit 3 Fault
    404
  - F- 0229 Control Signal Bit 4 Fault
    404
  - F- 0230 Offset Dimension too Small
    404
  - F- 0300 Invalid I/O Number in Command Instruction
    404
  - F- 0301 I/O Status Illegal
    404
  - F- 0302 NC Instruction Number Illegal
    405
  - F- 0304 NC Command Illegal
    405
  - F- 0305 Not Homed
    405
  - F- 0307 Data Loss Parameter
    405
  - F- 0308 at Failure
    406
  - F- 0309 NC Cycle Error
    406
  - F- 0310 Parameter Error
    406
  - F- 0311 Stack Correction Value > 9
    407
  - F- 0312 Select Parameter Mode
    407
  - F- 0313 Jump Interval > 99
    407
  - F- 0314 Instruction Offset Greater than 999
    408
  - F- 0315 BCD Selection Incorrect
    408
  - F- 0316 Systemcontrol Error
    408
  - F- 0317 Serial I/O Error
    408
  - F- 0319 NC Cycle Time Exceeded
    409
  - F- 0320 FW Err. No. Nnnn (System Error)
    409
  - F- 0321 NC Variable Number Illegal
    409
  - F- 0322 SSI-Encoder Error (PLS)
    409
  - F- 0323 PLS Speed > N109
    409
  - F- 0324 Function Terminated
    410
  - F- 0325 Mode Unauthorized
    410
- 12.8 NC Warning Diagnostics E
  411
  - E- 0100 Velocity = 0
    411
  - E- 0102 'Jog+' & 'Jog
    411
  - E- 0103 Outputs Overloaded
    411
  - E- 0104 System Control Offline
    411
  - E- 0105 no Serial I/O
    411
  - E- 0106 Jog, Position < Limit
    412
  - E- 0107 Jog, Position > Limit
    412
  - E- 0108 IDS01 - Timeout
    412
  - E- 0109 Load Default Values
    412
  - E- 0110 Jog, no Power
    412
- 12.9 NC- Status Diagnostics a
  413
  - A- 0007 Stop Is Active
    413
  - A- 0008 Manual Vector Program Is Active
    413
  - A- 0009 Function Interrupt Is Active
    413
  - A- 0011 Feed Rolls Open
    413
  - A- 0012 Press Timeout
    413
  - A- 0013 Waiting for Feed Angle
    413
  - A- 0026 Control Signal Bit 1 Invalid
    413
  - A- 0027 Control Signal Bit 2 Invalid
    413
  - A- 0028 Control Signal Bit 3 Invalid
    414
13 Connectors

415
- 13.1 Dkc21.3
  415
- 13.2 DKC21.3 and DKC3.3
  416
- 13.3 Press Encoder
  417
14 Display

419
- 14.1 Btv04
  419
- 14.2 Programming Displays
  423
  - BTV04 Display Menu
    423
  - Main Menu
    424
  - Monitor - Menu
    424
  - Setup Menu
    427
  - Diagnostic Messages
    431
  - Special Displays
    434
- 14.3 User Interface
  435
  - Introduction
    435
  - Text Programming
    436
  - Data Display
    438
  - Variable Value Editable
    439
  - Graphic Elements
    440
  - Number of Lines
    441
  - Display Example
    442
15 EMD Module (Ecox-Bus)

443
- 15.1 Digital Input/Output Module
  443
  - System Setup
    443
- 15.2 Technical Data
  445
  - Ecox Bus System Data
    445
  - Input/Output Module Data
    445
- 15.3 Important Notes
  447
  - Appropriate Use
    447
  - Inappropriate Use
    448
- 15.4 Installation
  449
  - Dimensions and Installation Measurements
    449
  - Installation/Removal
    451
- 15.5 Electrical Connection
  454
  - Position of Connections
    456
  - Power Supply, Protection and Grounding
    456
  - Input Signals
    457
  - Power Supply of the Outputs
    458
  - Output Signals
    458
  - Fieldbus Connectors
    459
  - Connection between Input/Output Module and Drive Controller
    459
  - Connection of Input/Output Modules
    460
- 15.6 Initial Startup
  462
- 15.7 Faults and Messages
  463
  - Display
    463
- 15.8 Replacement of a Unit
  465
- 15.9 Factory Settings and Identifying the Components
  466
  - Identifying the Components
    466
16 IDS Accessories

467
- 16.1 INDRAMAT Decade Switch IDS1.1
  467
17 Index

471
18 Service & Support

483
- 18.1 Helpdesk
  483
- 18.2 Service-Hotline
  483
- 18.3 Internet
  483
- Vor der Kontaktaufnahme
  483
- Kundenbetreuungsstellen - Sales & Service Facilities
  484

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