ORDER NO. MD0703009CE CD Stereo System SA-AK450GCP Colour (K)... Black Type Notes: This model’s CD mechanism changer unit is CRS1. Please refer to the original Service Manual (Order No. MD0509368C0) for this mechanism. Specifications n AMPLIFIER SECTION Audio performance (Amplifier)
SA-AK450GCP S/N Ratio 50 dB (A weighted) USB memory port Wow and flutter 0.18 % (WRMS) Maximum current 500 mA Fast forward and rewind time Approx. 120 seconds with Bit rate C-60 cassette tape 32 kbps to 320 kbps n DISC SECTION...
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SA-AK450GCP 10.4. Disassembly of Top Cabinet 16 Wiring Connection Diagram 10.5. Disassembly of CD Changer Unit (CRS1) 17 Block Diagram 10.6. Disassembly of Rear Panel 17.1. CD Servo Diagram 10.7. Disassembly of Main P.C.B. 17.2. Deck/ Deck Mechanism Diagram 10.8. Disassembly of Transformer P.C.B.
SA-AK450GCP 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, ensure that all the protective devices such as insulation barriers and insulation papers shields are properly installed.
SA-AK450GCP · No sound is heard when the power is turned on. · Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
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SA-AK450GCP together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
SA-AK450GCP 3 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by the static electricity of clothes or our human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
SA-AK450GCP 4 Precaution of Laser Diode Caution : This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens. Wavelength : 785 nm(CD)/662 nm(DVD) Maximum output radiation power from pick up : 100 µW/VDE Laser radiation from pick up unit is safety level, but be sure the followings: 1.
SA-AK450GCP 5 Warning 5.1. Service caution based on legal restrictions 5.1.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation.
SA-AK450GCP 8 New Features 8.1. Using the Music Port and USB Mass Storage Class Device This feature enables you to enjoy music from a portable audio equipment.
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SA-AK450GCP With reference to page 15 of the operating instruction manual. With reference to page 16 of the operating instruction manual.
SA-AK450GCP 9 Self diagnosis and special mode setting This unit is equipped with functions for checking and inspecting namely: Self-Diagnostic and Test Mode. 9.1. Service Mode Summary Table The service modes can be activated by pressing various button combination on the main unit and remote control unit. Below is the...
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SA-AK450GCP Item FL Display Key Operation Mode Name Description Front Key Doctor Mode To enter into Doctor (Display 1) In any mode: Mode for checking of 1. Press [ ] button on main unit various items and follow by [4] and [7] on remote control.
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SA-AK450GCP Item FL Display Key Operation Mode Name Description Front Key Tape Eject Test To check on the tape In doctor mode: eject function (For deck 1. Press [0] button on remote control. 1/2) FL Display Test To check In doctor mode:...
SA-AK450GCP Note: Microprocessor firmware refers to version number for microprocessor IC located on PANEL P.C.B.. It is subject to change which would be updated accordingly. ROM correction checksum refers to the HEX code that is displayed upon key buttons pressed if an EEPROM is loaded in the unit.
SA-AK450GCP 9.4. Error code Table Display Self-Diagnosis Function (refer Section 9.2) provides information on any problems occuring for the unit and its respective components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is...
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SA-AK450GCP The error code is automatically display after entering into self-diagnostic mode. 9.4.1. Error Code Table for Deck Mechanism Error Code Diagnosis Contents Description of error Automatic FL Display Remarks Mode SW, plunger Normal operation during For deck mechanism unit.
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SA-AK450GCP Error Code Diagnosis Contents Description of error Automatic FL Display Remarks HOME Cam gear/gear Cam gear does not move to For CD changer unit (CRS1). Press [SINGLE CHANGE] on main assembly abnormal “HOME” position under following conditions unit for next error.
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SA-AK450GCP · Only the first 5 errors will be memorized (in backup memory). The subsequence error shall be ignored and not memorize. For system with EEPROM as memory backup,memory space in EEPROM is neccesary. 2. To display all error code memorized In CRS1 Self-Diagnostic mode, press [SINGLE CHANGE] to display subsequence error code.
SA-AK450GCP 10 Assembling and Disassembling 10.1. Caution Special Note: This model uses a new CD changer unit CRS1. In this following section does not contain the necessary disassembly & assembly information for the CD changer unit (CRS1) except the disasembly & assembly of traverse unit. Kindly refer to the original service manual for the CD changer unit.
SA-AK450GCP 10.2. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the steps shown in the chart as below.
SA-AK450GCP 10.4. Disassembly of Top Cabinet Step 1 Remove 3 screws on both sides on top cabinet. Step 2 Remove 5 screws at the rear. Step 3 Lift the sides of top cabinet outwards. Step 4 Push the top cabinet backwards to release catches.
SA-AK450GCP Step 4 Lift the CD changer unit upwards to remove it. · Disassembly of Mecha Chassis Step 5 Remove 2 screws. Step 6 Remove the Mecha Chassis. Note: For disassembly & assembly of traverse unit, please refer to section 10.16 of this service manual.Please refer to original Service Manual for the Disassembly and Assembly of the CD Changer Unit (CRS1).
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SA-AK450GCP Step 2 Detach cable CN2810 at Main P.C.B.. Step 3 Detach FFC cables (CN2801 & CN2805) at Main P.C.B.. Step 4 Remove rear panel.
SA-AK450GCP 10.9. Disassembly of Power P.C.B. · Follow the (Step 1) - (Step 5) of Item 10.4 · Follow the (Step 1) - (Step 4) of Item 10.5 · Follow the (Step 1) - (Step 4) of Item 10.6 · Follow the (Step 1) - (Step 3) of Item 10.7 Step 1 Remove the 5 screws on Power P.C.B..
SA-AK450GCP Step 3 Remove up the heat sink sub assembly (with IC5501). Step 4 Remove screw and IC clip. Step 5 Remove IC5501 from the sub assembly. Caution: During assembly of the heat sink sub assembly (with IC5501) all soldering points is touch-up to avoid dry- joints.
SA-AK450GCP Step 5 Remove the front panel unit. Note: Ensure 2 claws located at the bottom chassis is seated into the 2 slots at bottom of front panel at 2 catches (one on each side) of bottom chassis to be aligned to front panel’s slot.
SA-AK450GCP Step 3 Remove Deck P.C.B. Step 2 Desolder wire at deck motor terminals. 10.16. Disassembly of Traverse Unit · Follow the (Step 1) - (Step 5) of Item 10.4 · Follow the (Step 1) - (Step 4) of Item 10.5 Important notes: Ensure all the trays are in the “STOCK”...
SA-AK450GCP Step 3: Remove the traverse unit as arrow shown. · Assembly of Traverse Unit Step 2: Push the traverse slide plate as arrow shown to lock the traverse unit. Step 1: Turn over the unit and install the traverse unit.
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SA-AK450GCP 10.17.1. Replacement of Pinch Roller and Head Block...
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SA-AK450GCP 10.17.2. Replacement of Motor, Capstan Belt A, Capstan Belt B, and Winding Belt...
SA-AK450GCP 10.19. Disassembly of cassette lid · Follow the (Step 1) - (Step 4) of Item 10.4 · Follow the (Step 1) - (Step 4) of Item 10.5 · Follow the (Step 1) - (Step 5) of Item 10.10 · Follow the (Step 1) - (Step 3) of Item 10.14 Step 1 Lift up the lever upward, open the cassette deck.
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SA-AK450GCP Step 2 Push the lever upward and open the cassette lid. Remove the cassette tape. Note: Follow 10.19 Disassembly of cassette lid (Step1) to (Step 3). Remove the cassette tape.
SA-AK450GCP 11 Service Fixture and Tools Service Tools Extension FFC (A) Deck P.C.B. - Main P.C.B. REEX0485 (14 Pins) 12 Service Positions Note: For description of the disassembly procedures, see the Section 10. 12.1. Checking and Repairing of Main P.C.B.
SA-AK450GCP 13 Procedure for Checking Operation of Individual Parts of Deck Mechanism Unit 13.1. Operation Check with Cassette Tape 1. Pull up the EJECT lever using a rubber band. (Fig. 6) 2. Supply DC5V to MOTOR. (→ MOTOR rotates.) (Fig. 5) 3.
SA-AK450GCP 14 Measurement And Adjustments 14.1. Cassette Deck Section 14.1.1. Requirements · Test tape (QZZCFM) (QZZCWAT) · Normal blank cassette tape (QZZCRA) · Digital frequency counter · Oscilloscope · Electrical voltmeter · Headphone jack output jig (Fig 8) 14.1.2. Setting of Unit ·...
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SA-AK450GCP Fig. 10 Fig. 11 14.1.5. Bias Voltage Check 1. Connect an electrical voltmeter. (Fig 12) (Fig 9 for location of test points) 2. Set the function to “TAPE” position. 3. Insert a normal blank cassette tape (QZZCRA). 4. While pressing and holding down [REC( )] button, press [TAPE( )] button to pause the recording mode.
SA-AK450GCP 15 Voltage and Waveform Chart Note: Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point, because it may differ from an actual measuring value due to difference of Measuring instrument and its measuring condition and product itself.
SA-AK450GCP 16 Wiring Connection Diagram JK2803 9 ..1 CN3601 H5104 CN2810 TUNER MOTOR PACK CN2809 POWER P.C.B. SOLDER SIDE CN2801 MAIN P.C.B. SOLDER SIDE RIGHT SPEAKERS TO CRS1 JK5101 CN3200 (CN1) LEFT SPEAKERS CN2808 CN2805 CN5103 1 .
SWITCH PROCESSOR/ TO MAIN CN7002 CN2801 (1/2) DIGITAL FILTER 3.3V 3.3V 3.3V 3.3V D/A CONVERTER MUTE PC1 4 CN7002 CN2801 [CH1] LCH OUT 3.3V TO MAIN CN7002 CN2801 (2/2) RCH OUT MUTE PC2 2 [CH2] SA-AK450GCP CD SERVO BLOCK DIAGRAM...
: CD SIGNAL LINE : CD-DA (AUDIO/VIDEO) SIGNAL LINE : MAIN SIGNAL LINE : AM SIGNAL LINE : FM/AM/XM SIGNAL LINE : FM SIGNAL LINE : AUX/IPOD SIGNAL LINE ( ) Indicates the Pin No. of Right Channel. SA-AK450GCP DECK/DECK MECHANISM BLOCK DIAGRAM...
FROM DECK Q2501 D2503 LM.1 LEVEL METER CONTROL SWITCH ASPDA ASPCLK IDCDET Q2942 FAN MOTOR ON/OFF SWITCH TO FAN D2947 Q2943 FAN SUPPLY FROM POWER CONTROL SWITCH Q2949 Q2948 D2946 DC DETECT DC DETECT SWITCH SWITCH SA-AK450GCP MAIN 1/2 DIAGRAM...
Q6502 VR6511 VOLUME TO MAIN (1/2) JK6751 M.PORT S6201-S6207 TO MAIN (2/2) JK6551 HEADPHONE TO MAIN (1/2) SUB PANEL CIRCUIT S6301-S6309 VR6491 +VREF MIC VOLUME +VREF TO MAIN (2/2) S6106-S6108 S6101-S6105 QR6457 MOT10V DRIVE SUB PANEL P.C.B SA-AK450GCP PANEL DIAGRAM...
FAN ON/OFF SWITCH SWITCH D5126 TO MAIN (1/2) Q5111 Q5101,Q5110 +15V REGULATOR Q5102 Q5108,Q5109 CURRENT CONTROL SWITCH TO TRANSFORMER Q5112,Q5114 Q5113 CURRENT STABLISER CURRENT LMIITER 11V REGULATOR SWITCH IC5101 TO MAIN C0DAZYY00005 (2/2) REGULATOR IC D5130 5.6V 3.3V SA-AK450GCP POWER DIAGRAM CTRL...
SA-AK450GCP 18 Notes Of Schematic Diagram (All schematic diagrams may be modified at any time with : CD Signal line the development of new technology) : Main Signal line Notes: S971: Mode switch. : FM/AM Signal line S972: Half switch.
SA-AK450GCP 19.2. (B) Main Circuit SCHEMATIC DIAGRAM - 2 MAIN CIRCUIT : TAPE PLAYBACK SIGNAL LINE : FM/AM SIGNAL LINE : MAIN SIGNAL LINE : AUX SIGNAL LINE : MIC SIGNAL LINE : +B SIGNAL LINE : CD SIGNAL : TAPE RECORD SIGNAL LINE...
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SA-AK450GCP SCHEMATIC DIAGRAM - 4 MAIN CIRCUIT : +B SIGNAL LINE : CD SIGNAL LINE : FM/AM SIGNAL LINE : MAIN SIGNAL LINE : AUX SIGNAL LINE : USB SIGNAL LINE W658 D2811 B0ADCJ000020 R2894 R2121 3.3k TO MAIN SECTION (1/4) C2121 +3.3V...
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W615 Q2937 Q2936 28 27 25 24 21 20 12 11 11 12 13 14 B1ACKD000006 CD SUPPLY CONTROL SWITCH Q2937 B1GBCFJJ0051 CHANGER PLUNGER CN2806 CN2805 ON/OFF SWITCH TO CRSI (CN1) PANEL CIRCUIT (CN6601) IN SCHEMATIC DIAGRAM-6 SA-AK450GCP MAIN CIRCUIT...
SA-AK450GCP 22 Terminal Function of IC's 22.1. IC7001 (MN6627954MA) Servo Processor,Digital Signal Processor/Digital filter and D/A Converter Pin No. Mark Function Pin No. Mark Function DRAM address signal O/P 11 DSLF Loop Filter Terminal (For DSL) DRAM address signal O/P 9...
SA-AK450GCP 22.2. IC7002 (BA5948FPE2) IC 4CH Drive Pin No. Mark Function Pin No. Mark Function Motor Driver 92 Input Motor Drive (3) reverse - action output Turntable Motor Drive Signal (“L”:ON) Motor Drive (3) forward - action output Motor Drive (1) Input...
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SA-AK450GCP Pin No. Mark Function /Reset_SW CD Limit Switch Input for the most Inner Point (Active Low) HOME_SW Home Switch for CRS1 CD_RST CD Reset output CLOSE_SW CLOSE switch for CRS1 OPEN_SW Open switch for CRS1 CRS1 motor CW CRS1 motor CCW...
SA-AK450GCP 24 Replacement Parts List Notes: · Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used. When replacing any of these components, be sure to use only manufacturer’s specified parts shown in the parts list.
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks RXQ0470-2 PLUNGER ASS’Y Q2142 B1ABCF000176 TRANSISTOR RMC0061 PACK SPRING Q2242 B1ABCF000176 TRANSISTOR RXF0061-1 FLYWHEEL F ASS’Y Q2311 B1ABGC000005 TRANSISTOR RXG0040 FF RELAY GEAR ASS’Y...
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks D5107 B0BA01500003 DIODE S6303 EVQ21405RJ SW TAPE D5109 B0BA01100004 DIODE S6304 EVQ21405RJ SW TUNER/FM/AM D5121 B0EAKP000134 DIODE S6305 EVQ21405RJ SW EXT IN...
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks LB951 J0JHC0000045 CHIP INDUCTOR W580 ERJ3GEY0R00V CHIP JUMPER LB952 J0JHC0000045 CHIP INDUCTOR W581 ERJ3GEY0R00V CHIP JUMPER LB7262 D0GBR00JA008 CHIP JUMPER W582...
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks W655 ERJ6GEY0R00V CHIP JUMPER W7013 D0GBR00JA008 CHIP JUMPER W656 ERJ6GEY0R00V CHIP JUMPER W7014 D0GBR00JA008 CHIP JUMPER W657 ERJ6GEY0R00V CHIP JUMPER W7015...
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R1203 D0GB183JA008 18K 1/16W R2245 D0GB102JA008 1K 1/16W R1204 D0GB103JA008 10K 1/16W R2246 D0GB102JA008 1K 1/16W R1205 D0GB222JA007 2.2K 1/16W R2247...
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R2507 D0GB104JA007 100K 1/16W R2924 D0GB102JA008 1K 1/16W R2508 D0GB102JA008 1K 1/16W R2927 D0GB102JA008 1K 1/16W R2509 D0GB561JA007 560 1/16W R2936...
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R5201 D0GB102JA008 1K 1/16W R6481 ERJ3GEY0R00V 0 1/16W R5202 D0GB104JA007 100K 1/16W R6491 D0GB223JA041 22K 1/16W R5203 D0GB103JA008 10K 1/16W R6492...
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C908 F1G1H220A565 22P 50V C2182 F1H1A105A025 1 10V C911 F1G1C104A083 0.1 16V C2183 ECJ1VB1C224K 0.22 16V C912 F1G1C104A083 0.1 16V C2191 F2A1H4R7A234 4.7 50V...
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C2701 F1H1H103A219 0.01 50V C5157 F1H1H103A219 0.01 50V C2702 F2A1C101A234 100 16V C5159 F1H1H103A219 0.01 50V C2703 F1H1H471A219 470P 50V C5171...
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SA-AK450GCP Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C5425 ECJ1VB1H104K 0.1 50V C7217 ECJ1VB1C104K 0.1 16V C5426 ERJ3GEY0R00V 0 1/16W C7218 ECJ1VB1C823K 0.082 16V C5427 ECQV1H474JL3 0.47 50V C7223 F2A1H4R70037 4.7 50V...