GE WCCB1030HWC Technical Service Manual

GE WCCB1030HWC Technical Service Manual

Coin-operated washers

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GE Consumer & Industrial
Technical Service Guide
August 2007
GE Coin-Operated Washers
31-9165
WCCB1030HWC
WCCB2050HWC
WCRD2050HWC
WMCD2050HWC

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Summary of Contents for GE WCCB1030HWC

  • Page 1 GE Consumer & Industrial Technical Service Guide August 2007 GE Coin-Operated Washers WCCB1030HWC WCCB2050HWC WCRD2050HWC WMCD2050HWC 31-9165...
  • Page 2 If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened. GE Consumer & Industrial Technical Service Guide Copyright © 2006 All rights reserved.
  • Page 3: Table Of Contents

    Table of Contents Belt ..................19 Brake Test .
  • Page 4: Rating Plate/Mini-Manual Location

    Rating Plate and Mini-Manual Location The rating plate containing model and serial number is located on the rear of the control panel in the center. If you lean over the washer you can see the rating plate without moving the unit. Rating Plate at rear of backsplash...
  • Page 5: Control Panels

    Control Panels WCCB1030HWC OPERATING RINSING FINAL SPIN WHITE COTTONS HOT WASH COLORED COTTONS WARM WASH & REGULAR PERM PRESS 1. Read instructions under lid. COMMERCIAL 2. For your saftey, washer will not run with lid open. DELICATES PERM PRESS COLD WASH Cycle is not complete until ALL lights go out.
  • Page 6: Dimensions/Water Consumption

    Dimensions/Water Consumption Approximate water consumption – Actual usage may be slightly higher or lower. COLD TOTAL Cycle Selection F Models H Models F Models H Models F Models H Models Standard HOT Wash Standard WARM wash Economy HOT wash Economy WARM wash Energy Saving All wash cycles include energy-saving cold water rinse.
  • Page 7: Installation Instructions

    Prepare Washer for Installation Install Drain Nozzle 1. Remove cardboard inner pack and installa- 1. Insert one end of aluminum drain nozzle into tion accessories from under lid. Drain hose is in standpipe. washer basket. Move Washer Close 2. Slip or cut wire wrap back approximately 2" below to Final Position 2.
  • Page 8 Washer Electrical Preparation Electrical and Plumbing Requirements CAUTION: For personal safety do not use an If required, an external ground wire (not provided) extension cord or adapter plug with this appliance. which meets local codes may Do not, under any circumstances, cut or remove the be added.
  • Page 9 Lint Removal System The lint filtering system consist of the turbo pump, agitator, air bell, and self cleaning filter at bottom of spin basket. During agitate water moves through the sides and up from the bottom through the self cleaning filters. During pump down, prior to spin, the turbo pump is energized, and water is drawn out the sides and down through the self cleaning filter to clean and...
  • Page 10: Control Panel Service

    Control Panel REMOVE The control panel is designed with ease of service 4 SCREWS being the major consideration. The switches are tab interlock, and harness connectors are designed to only fit the correct mating connector. Control panel is galvanized, with three tabs designed to allow the switchtrim to be supported during service.
  • Page 11: Timer

    Timer The timer is a double switch bank, with polarized harness connectors. This insures that the correct harness connector will only fit the mating switch bank. Some models have only one switch bank, check mini-manual. Timer motor and timer are NOT interchangeable with the other timers.
  • Page 12: Cabinet/Front Panel/Cover-Lid

    Cabinet Cabinet is galvanized sheet metal, with powdered LOCATE SPRING CLIPS paint coating and is rust resistant. It has a fully ON EITHER enclosed bottom, and is 3 sided with a front panel. SIDE AND RELEASE The lid has patented colored lid instructions. The levelling legs are installed from the factory, and are WITH PUTTY KNIFE Polypropylene with Santoprene non-skid base.
  • Page 13: Water Usage

    Water Pressure Switch The water pressure is sensed through pressure from WATER LEVELS the take off at the lower portion of the tub. Terminal connectors are marked (NC) normally closed and (NO) normally open, and (C) common terminal on the L –...
  • Page 14: Spin Basket

    Spin Basket (4) 5/16" DAMPENER DAMPENER SCREWS SCREWS To Service Spin Basket 1. Remove front panel and cover/lid. 2. Disconnect (4) dampening straps from tub, attached by 5/16" hex head screws. 3. Remove tub cover by lifting out 8 tabs on tub cover, and pulling cover off.
  • Page 15: Motor And Drive System

    Motor and Drive System The new GE washers incorporate a new motor and drive system. The 120 VAC input powers a three phase induction inverter/motor assembly. The inverter produces approximately 340 VDC, which is pulse width modulated (PWM) to control motor speed. There is no location to check inverter output voltage to the motor.
  • Page 16: Shaft And Mode Shifter Overview

    Shaft and Mode Shifter Overview The shaft and mode shifter assembly consists of the shaft and tube, mode shifter cam, and mode shifter coil. It operates in 2 distinct modes, spin and agitation. The shaft and tube transfers power to the wash system. Motor power is transmitted to the shaft and tube from the drive belt to the drive pulley.
  • Page 17 Shaft and Mode Shifter Assembly Mode Shifter Coil Mode Shifter Cam Drive Shaft Agitate Position Mode Shifter Coil Mode Shifter Drive Pulley Note: Mode shifter coil energized for agitate mode; cam teeth disengaged from drive pulley. Spin/Idle Position Mode Shifter Coil Mode Shifter Drive Pulley...
  • Page 18 Mode Shifter Operation - Agitation The mode shifter is controlled by the motor inverter circuit. When the washer starts the agitation cycle, the inverter energizes the mode shifter coil. The magnetic field of the coil lifts the mode shifter cam, disengaging it from the drive pulley. Without the cam engaged, the drive pulley rotates only the agitator shaft.
  • Page 19: Belt

    Drain Pump Belt • Since the belt provides constant tension, there is The drain pump is coupled to a 120 VAC, 60 Hz, 85 no need for adjustments (an adjustment method watt motor. The pump motor has an approximate is not provided). resistance value of 12Ω.
  • Page 20 Note: • A new belt will be slightly smaller than the drive pulley. • A belt that has been installed on the drive pulley will stretch to the diameter of the pulley over time. This is normal and does not indicate a bad belt. New Belt on Pulley –...
  • Page 21: Inverter/Motor

    To remove the inverter/motor: Inverter/Motor Disconnect power. The inverter/motor assembly receives 120 VAC, WARNING: Exposed terminals, PC board, and which the inverter converts to approximately 340 rotating parts may cause injury and/or electrical VDC. The inverter then uses pulse width modulation shock.
  • Page 22: Harness Fuse

    Note: Minimal clearance exits between the 2 rear Harness Fuse 3/8" motor nuts, isolators, and the drive pulley. A non-resettable 10-amp fuse is wired in the neutral Raise the front of the motor high enough to side of the line. The fuse is wrapped in the motor disengage the motor alignment pin from the pin harness located along the right side of the cabinet.
  • Page 23: Tub Assembly

    Tub Cover Tub Assembly Note: The tub cover can be replaced without Note: The motor can be replaced without removing removing the tub. the tub. (See Inverter/Motor. ) The tub assembly must be removed when replacing the spin basket, outer To remove the tub cover: tub, or certain speed drive components.
  • Page 24 CAUTION: Use only a rubber mallet, dead blow hammer, or impact wrench to remove the hub nut. Use of a steel head hammer may result in damage to the spin basket. Note: The word “LOOSEN” and an arrow appear on the hub nut.
  • Page 25: Shaft And Mode Shifter Assembly

    Note: The front and rear rod and spring assemblies Shaft and Mode Shifter Assembly have different spring compressions and should not be interchanged. The rods are color-coded to ensure The shaft and mode shifter assembly consists of the they are replaced in the correct position. Note the shaft and tube, mode shifter cam, and mode shifter color location before removing.
  • Page 26 Invert the tub assembly on a protected surface Run the belt off the drive pulley and remove the and remove the plastic tie that holds the flood 3/4" pulley nut. hose to the platform. Pulley Nut Plastic Tie Disconnect the mode shifter coil wire harness Note: When replacing pulley, tighten pulley nut to from the motor.
  • Page 27 Remove the three 3/8" hex-head bolts from the bottom of the platform. (Continued next page) – 27 –...
  • Page 28: Inverter/Motor Signal Led

    Remove the inverted single 3/8" hex-head bolt Inverter/Motor Signal LED from the top of the platform. • An LED beneath the inverter cover can be viewed Note: Torque the four 3/8" hex-head bolts to 90 in. for diagnostic testing. (It is best viewed from the lbs.
  • Page 29: Inverter/Motor Test

    Inverter / Motor Test Voltage readings: C2 Pin 1 = Gnd C2 Pin 3 = N C2 Pin 5 to Pin 3 = 120 VAC C2 Pin 6 to Pin 3 = 120 VAC with lid switch closed C7 Pin 1 to Pin 2 = 135 VDC** C7 Pin 1 to Pin 2 = 30 VDC** ** 135 VDC is present for approximately 15 seconds at the beginning of the agitate program.
  • Page 30 NUMBER OF FLASHES DESCRIPTION ACTION 1 second ON Normal standby Normal 1 second OFF .5 second ON Normal running Normal .5 second OFF 1 FLASH Long stop time Replace motor 2 FLASH Slipping belt or hub nut/nasket loose Check belt and tighten hub nut with impact wrench* 3 FLASH Corrupted software...
  • Page 31: Brake Test

    Brake Test The brake resistor is permanently molded into the underside of the inverter cover. • Tub should stop spinning 7 seconds after lid is lifted. • If the tub takes approximately 10 seconds to stop, check drive belt for wear. •...
  • Page 32 GE Consumer & Industrial Appliances General Electric Company Louisville, KY 40225 N.D. 07E-2227 ge.com – 32 –...

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Wccb2050hwcWmcd2050hwcWcrd2050hwc

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