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FILE NO. 060-200414
SERVICE MANUAL
Color Television
S3E Chassis
21SZ5E1
21SZ5ES1
21SZ5T1
Mar. 2004 (YC/X)

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Summary of Contents for Toshiba 21SZ5E1

  • Page 1 FILE NO. 060-200414 SERVICE MANUAL Color Television S3E Chassis 21SZ5E1 21SZ5ES1 21SZ5T1 Mar. 2004 (YC/X)
  • Page 2: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1 GENERAL ADJUSTMENTS SAFETY INSTRUCTIONS ............................3 SET-UP ADJUSTMENT ............................4 SERVICE MODE ..............................6 DESIGN MODE ................................ 9 ELECTRICAL ADJUSTMENTS ..........................10 CIRCUIT CHECK ..............................12 CHAPTER 2 SPECIFIC INFORMATIONS SETTING & ADJUSTING DATA ..........................13 LOCATION OF CONTROLS ...........................
  • Page 3: Chapter 1 General Adjustments

    CHAPTER 1 GENERAL ADJUSTMENTS SAFETY INSTRUCTIONS WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU- TION” AND “PRODUCT SAFETY NOTICE” INSTRUCTIONS BELOW. X-RAY RADIATION PRECAUTION 1. Excessive high voltage can produce potentially hazard- 2. The only source of X-RAY RADIATION in this TV receiver ous X-RAY RADIATION.
  • Page 4: Set-Up Adjustment

    WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY RADIATION PRECAUTION”, “SAFETY PRECAU- TION” AND “PRODUCT SAFETY NOTICE” ON PAGE 3 OF THIS MANUAL. SET-UP ADJUSTMENT I The following adjustments should be made when a complete realignment is required or a new picture tube is installed. Perform the adjustments in order as follows : 1.
  • Page 5 I CIRCUMFERENCE CONVERGENCE ADJUSTMENT CONVERGENCE ADJUSTMENTS NOTE: Before attempting any convergence adjustments, the 1. Loosen the clamping screw of deflection yoke slightly to receiver should be operated for at least fifteen min- allow the yoke to tilt. utes. 2. Temporarily put a wedge as shown in figure 1. (Do not remove cover paper on adhesive part of the wedge.) I CENTER CONVERGENCE ADJUSTMENT 3.
  • Page 6: Service Mode

    SERVICE MODE 1. ENTERING TO SERVICE MODE 1) Press o button once on 2) Press o button again to 3) While pressing the o button, Remote Control. keep pressing. press MENU button on TV set. Item Data (Service mode display) 2.
  • Page 7 4. SELECTING THE ADJUSTING ITEMS 1) Every pressing of CHANNEL s button in the service mode changes the adjustment items in the order of table-2. (t button for reverse order) Refer to table-2 for preset data of adjustment mode. (See SETTING & ADJUSTING DATA on page 13) 5.
  • Page 8 8. SELF DIAGNOSTIC FUNCTION 1) Press “9” button on Remote Control during display of adjustment menu in the service mode. The diagnosis will begin to check if interface among IC’s are executed properly. 2) During diagnosis, the following displays are shown. Indicated color of mode now selected : Green and Red Indicated color of other modes : White...
  • Page 9: Design Mode

    DESIGN MODE 1. ENTERING TO DESIGN MODE 3) Press MENU button on TV. 1) Select the Service mode. 2) While pressing o (or CALL) button on Remote and press MENU button on TV. ITEM Press DATA Press (Design mode) (Adjustment mode) When QA02 is initialized, items “OPT0”...
  • Page 10: Electrical Adjustments

    ELECTRICAL ADJUSTMENTS ITEM ADJUSTMENT PROCEDURE FOCUS VR ADJ 1. Enter the service mode, then select any register item. 2. Press the TV/VIDEO button on the Remote until the black cross-bar pattern ap- pears on the screen. 3. Adjust the FOCUS control (on T461) for well defined scanning lines on the picture screen.
  • Page 11 ITEM ADJUSTMENT PROCEDURE WHITE BALANCE 1. Set Contrast to 40, and brightness to +20 by picture control. ADJUSTMENT 2. Set the TV in service mode, and get the inside W/B adjusting signal with VIDEO button. • CUTOFF ADJUSTMENT 3. Select RCUT, GCUT and BCUT with CHANNEL s, t buttons, to set individual (RCUT) values to Initial reference data, and to set GDRV and BDRV to Initial reference (GCUT)
  • Page 12: Circuit Check

    CIRCUIT CHECK HIGH VOLTAGE CHECK CAUTION: There is no HIGH VOLTAGE ADJUSTMENT on this chassis. Checking should be done following the steps below. 1. Connect an accurate high voltage meter to the second anode of the picture tube. 2. Turn on the receiver. Set the BRIGHTNESS and CONTRAST controls to minimum (zero beam current). 3.
  • Page 13: Chapter 2 Specific Informations

    CHAPTER 2 SPECIFIC INFORMATIONS SETTING & ADJUSTING DATA SAFETY INSTRUCTIONS 21" 29.7 kV HIGH VOLTAGE AT ZERO BEAM: MAX HIGH VOLTAGE: 32.0 kV 110~240 V AV VOLTAGE Table-1 SERVICE MODE ADJUSTING ITEMS AND DATA IN THE SERVICE MODE: Item Adjustment Reference data Data ←...
  • Page 14: Location Of Controls

    LOCATION OF CONTROLS (Representative: 21SZ5E1) Front AUDIO t c s MENU VIDEO Remote NAMES OF PARTS TV Set Remote Control Power on/ Main power standby on/off Direct select Infrared sensor 3 CHs/t Channel up/ Power indicator down, d MENU Menu open...
  • Page 15: Channel Preset

    CHANNEL PRESET Use this function when: 2 Press MENU and – / + t o c a l l u p t h e • “TUNING” menu D8 . Press CH s/t and You cannot find the channel you want using select “SEARCH”.
  • Page 16 Notes: • When “SKIP” is ON, the Position number is prefixed by “*”. Example: *13. To confirm this, select Position 13 using the -/-- and 0~9 buttons. • If you want to restore a skipped position number, select it using the -/-- and 0~9 buttons then switch the “SKIP”...
  • Page 17: Chassis And Cabinet Replacement Parts List

    · · · · · The part number must be used when ordering parts, in order to assist in processing, be sure to include the Model number and Description. · · · · · The PC board assembly with mark is no longer available after the end of the production. Model : 21SZ5E1/21SZ5ES1/21SZ5T1 Capacitors ..... CD : Ceramic Disk PF : Plastic Film EL : Electrolytic Resistors ....
  • Page 18 Location Parts No. Description Location Parts No. Description C485 24591104 PLASTIC FILM, 50V 0.1UF J CA55 24206010 ELECTROLYTIC, 50V 1.0UF M 7L 3A C498 24591103 PLASTIC FILM, 50V 0.01UF J CA56 #3 24105101 CERAMIC CHIP, 50V CH 100PF J C502 24591103 PLASTIC FILM, 50V 0.01UF J CA57 #3 24105101 CERAMIC CHIP, 50V CH 100PF J C517...
  • Page 19 Location Parts No. Description Location Parts No. Description R142 24011102 CHIP, METAL FILM, 1/20W 1K OHM J R483 24011104 CHIP, METAL FILM, 1/20W 100K OHM J R143 24011333 CHIP, METAL FILM, 1/20W 33K OHM J R484 24011563 CHIP, METAL FILM, 1/20W 56K OHM J R144 24011103 CHIP, METAL FILM, 1/20W 10K OHM J R485...
  • Page 20 Location Parts No. Description Location Parts No. Description R945 24366181 CARBON FILM, 1/6W 180 OHM J GJ15 24000445 CHIP JUMPER, 1608TYPE R946 24366181 CARBON FILM, 1/6W 180 OHM J GJ16 24000445 CHIP JUMPER, 1608TYPE R960 24383153 OXIDE METAL FILM, 2W 15K OHM J GJ21 24000445 CHIP JUMPER, 1608TYPE R961...
  • Page 21 Location Parts No. Description Location Parts No. Description T401 23224391 TRANSFORMER, DRIVE, TLN1104AH D421 #1 23118622 DIODE, ZENER, RD10ES B2 T461 23236829 TRANSFORMER, FLY-BACK TFB4213AH #2 23357285 DIODE, ZENER, DZ10 BS B T801 23211731 COIL, LINE FILTER, TRF3164AC #3 23357285 DIODE, ZENER, DZ10 BS B T802 23211777 COIL, LINE FILTER 37X40H 4.7MH TRF3202AR D431...
  • Page 22 Location Parts No. Description Location Parts No. Description SA01 23344443 SWITCH, TACTING SWITCH TSV TYP TSVB-1 SA02 23344443 SWITCH, TACTING SWITCH TSV TYP TSVB-1 SA03 23344443 SWITCH, TACTING SWITCH TSV TYP TSVB-1 SA04 23344443 SWITCH, TACTING SWITCH TSV TYP TSVB-1 SA05 23344443 SWITCH, TACTING SWITCH TSV TYP TSVB-1 SA06...
  • Page 23: Pc Boards Bottom View

    MAIN BOARD PD1674D (21SZ5E1) (U902) MAIN BOARD PD1674G (21SZ5ES1) (U902) MAIN BOARD PD1674H (21SZ5T1) (U902) BOTTOM (FOIL) SIDE GJ27 GJ25 GJ28 R169 R182 R167 QV14 QB43 Q108 QB61 R178 B102 Q113 L109 P496 C112 C111 R178 QB61 RS07 CS09 RS07...
  • Page 24: Terminal View Of Transistors

    TERMINAL VIEW OF TRANSISTORS CRT/D BOARD PD0607E (U901) BOTTOM (FOIL) SIDE P501B CCP-3400 R916 2SD2253 2SC3852 2SC752GTM 2SC752 2SA1788 R946 R918 23546994 R924 (old) 2SD1763A 2SC2482 2SA562TM TP46B TP46G C910 2SC5243 2SC1569 2SC2655 2SA1015 C903 R922 TP46R 2SC4544 R919 D903 D901 2SC4721P 2SC1815...
  • Page 25 SCHEMATIC DIAGRAM MODEL : 21SZ5E1/21SZ5ES1/21SZ5T1 WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "X-RAY RADIATION PRECAUTION", "SAFETY PRECAUTION" AND "PRODUCT SAFETY NOTICE" ON THE MANUAL FOR THIS MODEL. CAUTION: The international hazard symbols " " in the schematic diagram and the parts list designate components which have special characteristics important for safety and should be replaced only with types identical to those in the original circuit or specified in the parts list.
  • Page 26 – 28 –...
  • Page 27: Specifications

    SPECIFICATIONS MODEL 21SZ5E1/21SZ5ES1/21SZ5T1 Rated voltage ~ 110 - 240V, 50/60Hz Power consumption (at ~ 220V 50Hz) Dimensions 613(W) X 487(D) X 470(H) mm (Width x Depth x Height) Mass 23.4kg Picture Tube Type 21 Flat square picture tube (549.1mm) Overall picture tube measured diagonally (505.5mm) Viewable picture tube measured diagonally...
  • Page 28: Circuit Block Diagram

    TOSHIBA CORPORATION 1-1, SHIBAURA 1- CHOME, MINATO-KU, TOKYO 105-8001, JAPAN...

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