Bosch KB069 RW Series Translation Of Original Operating Instructions

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IMPORTANT

READ CAREFULLY BEFORE USE

KEEP SAFE TO CONSULT AT A LATER DATE

Original operating instructions for

KETTLER BOSCH Intuvia 100 display

and LED Remote on-board computer

E-Comfort P5

FL, RT, Belt FL, Belt RT

Quadriga

QUADRIGA COMP CX11 LG 750, CX10 LG (625/750), CX5 HD BENELUX BELT FL, P5 FL, P5 RT, P5 BELT FL, P5 BELT RT,

P5 HD BENELUX BELT RT, TOWN & COUNTRY CX10 LG (625/750)

Traveller

E-GOLD 10 PLUS, E-GOLD 5 PLUS BELT RT, E-GOLD 5 PLUS FL. E-GOLD 5 PLUS RT, E-GOLD 5 FL

KB069-xxRW, KB084-xxFW, KB084-xxRW, KB087-xxFW, KB087-xxRW, KB112-xxFD, KB112-xxFW, KB112-xxRD,

KB112-xxRT, KB112-xxRW, KB136-xxFD, KB136-xxFW, KB137-xxKD, KB137-xxKD, KB137-xxKT, KB137-xxKT, KB137-xxKW,

KB137-xxKW, KB156-xxFD, KB156-xxFW, B156-xxRD, KB156-xxRT, KB156-xxRW, KB158-xxKD, KB158-xxKW, KB159-xxFW

KB159-xxRW, KB161-xxRW, KB184-xxKD, KB184-xxKT, KB184-xxKW, KB188-xxKD, KB188-xxKD, KB188-xxKD, KB188-xxKW,

KB188-xxKW, KB188-xxKW

M Y 2 3 K 0 a - 5 2 _ 1 . 0 _ 0 2 . 0 9 . 2 0 2 2

Table of Contents

Troubleshooting

Summary of Contents for Bosch KB069 RW Series

Page 1 IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE Original operating instructions for KETTLER BOSCH Intuvia 100 display and LED Remote on-board computer E-Comfort P5 FL, RT, Belt FL, Belt RT Quadriga QUADRIGA COMP CX11 LG 750, CX10 LG (625/750), CX5 HD BENELUX BELT FL, P5 FL, P5 RT, P5 BELT FL, P5 BELT RT, P5 HD BENELUX BELT RT, TOWN &...
Page 2: Table Of Contents
Contents Contents About these operating instructions Manufacturer Laws, standards and directives Language For your information 1.4.1 Warnings 1.4.2 Markups Aim of the operating instructions Type number and model Frame number Identifying the operating instructions Safety Residual risk 2.1.1 Risk of fire and explosion 2.1.2 Electric shock 2.1.3...
Page 3 Lighting 3.3.8.4 Rechargeable battery 3.3.9 On-board computer 3.3.10 Display Description of controls and screens 3.4.1 Handlebars 3.4.2 BOSCH LED Remote on-board computer 3.4.2.1 System message 3.4.2.2 Creating a user account 3.4.2.3 Software updates 3.4.2.4 Activity tracking 3.4.2.5 Lock function 3.4.3 BOSCH display, Intuvia 100 3.4.3.1...
Page 4 Checking the battery 5.3.2 Preparing the battery 5.3.2.1 Retrofitting the PowerTube adapter 5.3.2.2 Fit battery cover onto Bosch PowerTube 625 battery (horizontal) 5.3.2.3 Fit battery cover onto Bosch PowerTube 500 battery (horizontal) 5.3.3 Adjusting the suspension system to body weight 5.3.3.1 Adjusting SR SUNTOUR steel suspension fork to body weight 5.3.3.2...
Page 5 Contents 5.3.8.2 Checking stem is firmly in position 5.3.8.3 Checking the bearing clearance Selling the pedelec Operation Risks and hazards Tips for a greater range Error message 6.3.1 On-board computer 6.3.1.1 Less critical errors 6.3.1.2 Critical errors 6.3.2 Rechargeable battery Instruction and customer service Adjusting the pedelec 6.5.1...
Page 6 Contents 6.5.9.7 Grip distance on SHIMANO ST-EF41 handbrake 6.5.10 Gear shift 6.5.10.1 Replacing the gear shift 6.5.10.2 Adjusting the SHIMANO shifter 6.5.11 Suspension and damping 6.5.12 Adjusting sag (fork) 6.5.12.1 Adjusting the sag for the SR SUNTOUR steel suspension fork 6.5.12.2 Adjusting the sag for the SR SUNTOUR air suspension fork 6.5.13...
Page 7 Contents 6.6.10 Additional battery headlight 6.6.11 Kickstand Personal protective equipment and accessories for road safety Before each ride Straightening the quickly adjustable stem 6.10 Using the pannier rack 6.11 Raising the kickstand 6.12 Using the saddle 6.12.1 Using the leather saddle 6.13 Using the pedals 6.14...
Page 8 Contents 7.1.13 Checking the riding light 7.1.14 Checking the brake After each ride 7.2.1 Cleaning the riding light and reflectors 7.2.2 Cleaning the suspension fork 7.2.3 Maintaining the suspension fork 7.2.4 Cleaning the pedals 7.2.5 Cleaning the brake 7.2.6 Cleaning the suspension seat post 7.2.7 Cleaning the rear frame damper Basic cleaning...
Page 9 Contents 7.4.18 Maintaining the brake 7.4.18.1 Maintaining the handbrake 7.4.19 Lubricating the Eightpins seat post tube Inspection 7.5.1 Checking the wheel 7.5.1.1 Checking tyre pressure 7.5.1.2 Checking the tyres 7.5.1.3 Checking the rims 7.5.1.4 Checking the nipple holes 7.5.1.5 Checking the nipple well 7.5.1.6 Checking the rim hooks 7.5.1.7...
Page 10 Contents 8.5.4 Inspecting the gear hub 8.5.4.1 Adjusting the hub with cone bearing 8.5.5 Inspecting the stem 8.5.6 Inspect and grease steering headset 8.5.7 Inspecting the axle with quick release 8.5.8 Inspecting the fork 8.5.8.1 Inspecting the carbon suspension fork 8.5.8.2 Inspecting the suspension fork 8.5.9...
Page 11 Contents Recycling and disposal 10.1 Guidelines on removal of waste Documents 11.1 Assembly report 11.2 Inspection and maintenance log 11.3 Parts list 11.3.1 E-COMFORT P5 (FL) 11.3.2 E-COMFORT P5 (RT) 11.3.3 E-COMFORT P5 BELT (FL) 11.3.4 E-COMFORT P5 BELT (RT) 11.3.5 QUADRIGA COMP CX11 LG (750) 11.3.6...
Page 12 About these operating instructions Thank you for your trust! Copyright KETTLER pedelecs are premium quality vehicles. © KETTLER Alu-Rad GmbH You have made an excellent choice. Your specialist dealer will provide you with guidance Distribution or reproduction of these operating and instruction and assemble your product.
Page 13: About These Operating Instructions
About these operating instructions About these operating instructions Manufacturer 1.4.1 Warnings Warnings indicate hazardous situations and actions. KETTLER Alu-Rad GmbH You will find three categories of warnings in the Longericher Strasse 2 operating instructions: 50739 Köln, Germany Tel.: +49 6805 6008-0 WARNING Fax: +49 6805 6008 3098...
Page 14: Aim Of The Operating Instructions
About these operating instructions Aim of the operating instructions These operating instructions are not a substitute for personal instruction by the specialist dealer supplying the bike. These operating instructions Section are an integral part of the pedelec. Therefore, if it is re-sold at a later time, they must be handed over to the subsequent owner.
Page 15: Type Number And Model
About these operating instructions ype number and model Type no. Model Pedelec type KB156-xxRT QUADRIGA P5 BELT (RT), City and trek- Trapez king bicycle These operating instructions are an integral part of KB156-xxRW QUADRIGA P5 BELT (RT), City and trek- pedelecs with the type numbers: Wave king bicycle...
Page 16: Frame Number
About these operating instructions Frame number Identifying the operating instructions Each frame has an individual frame number stamped on it (see Figure 2). The frame number The operating instructions identification number is can be used to associate the pedelec with the located in bottom left-hand corner of each page.
Page 17: Safety
Safety Safety Residual risk Pedelecs pose the following residual risks: Prevent short circuit due to interconnection • Risk of fire and explosion Metal objects may interconnect the battery's • Electric shock electrical terminals. The battery may self-ignite • Risk of a crash and explode.
Page 18 Safety  Take faulty batteries to your specialist dealer. Avoid overheating in the charger The charger heats up when charging the battery.  Store the battery in a safety container in If the battery is not allowed to cool down a dry place as per special regulations sufficiently, it can cause a fire or burns to the (ADR SV 376, P908) until you dispose of it.
Page 19: Electric Shock
Safety Use correct torque 2.1.2 Electric shock If a screw is fastened too tightly, it may break. If a screw is not fastened enough, it may loosen. This will cause a crash with injuries. Never use damaged network components  Always observe the indicated tightening torque Damaged chargers, cables and plug connectors on the screw or in Section 3.5.11.
Page 20: Malfunctions Due To Bluetooth
Safety 2.1.6 Malfunctions due to Bluetooth® If you use the on-board computer with Bluetooth® and/or Wi-Fi®, it may cause interference with other devices, other equipment, aircraft, and medical devices, such as pacemakers and hearing aids. Likewise, it cannot be completely ruled out that you will cause harm to people and animals in the immediate vicinity.
Page 21: Toxic Substances
Safety Toxic substances 2.2.2 Toxic substances If substances are released or used which pose a risk to people and the environment, effective protective measures must be taken. Toxic substances (also known as poison or toxins) refer to substances which can cause damage to Possible hazards, contamination and health living beings if they enter the organism above a hazards due to:...
Page 22: Requirements For The Pedelec Rider
Safety Personal protective equipment Defective battery Liquids and vapours may leak from damaged or  Wear a suitable helmet. The helmet must have faulty batteries. Excessively high temperatures a reflective strip or a light in a clearly visible may also cause liquids and vapours to leak from colour.
Page 23: Safety Markings And Safety Instructions
Safety Safety markings and safety What to do in an emergency instructions 2.8.1 Dangerous situation in road traffic Pedelec and battery nameplates contain the following safety markings and safety instructions:  If you encounter any hazards or dangers in road traffic, apply the brake until the pedelec comes to a halt.
Page 24: Battery Vapour Emission
Safety After contact with eyes After skin contact 1 Rinse eyes under flowing water for at least ten 1 Remove any solid particles immediately. minutes with the lids open; also rinse under 2 Remove contaminated clothing immediately. lids. 3 Rinse the affected area with plenty of water for 2 Immediately consult a doctor in case of any at least 15 minutes.
Page 25: Oil And Lubricant Leaks From The Fork
Safety 2.8.6 Oil and lubricant leaks from the fork  Dispose of leaked oils and lubricants in an environmentally responsible way in accordance with statutory regulations (see Section 10.1). MY23K0a - 52_1.0_02.09.2022...
Page 26: Data Privacy Information
When the pedelec is connected to the diagnosis tool at the specialist dealer’s, data is transferred to BOSCH eBike Systems (Robert Bosch GmbH) on the use of the Bosch drive unit, including its energy consumption and temperature, to help improve the product.
Page 27: Description
Description Description Proper use All checklists and instructions for actions in these reflectors and other components when riding on operating instructions met. Approved accessories public roads. The general laws and the can be installed by specialist staff. regulations for the prevention of accidents and environmental protection in the respective country Use the pedelec when it is in perfect, proper of use must be adhered to.
Page 28: Maximum Permitted Total Weight (Ptw)
Description 3.1.3 Maximum permitted total weight (PTW) The pedelec may only be loaded to its maximum Type no. Model [kg] permitted total weight (PTW). KB156-xxRT QUADRIGA P5 BELT (RT), The maximum permitted total weight is Trapez • the weight of the fully assembled pedelec KB156-xxRW QUADRIGA P5 BELT (RT), Wave •...
Page 29: Environmental Requirements
Description 3.1.4 Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +60 °C must range between -5 °C and +40 °C. The electric be avoided as a general rule. Never put the drive system is limited in its performance outside battery in a car in summer or store it in direct this temperature range.
Page 30 Description The pedelec is unsuitable for the following areas of use: Child's City and bicycles/ Area of use trekking Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles for bicycles young adults Never drive off- Never drive off- Never drive off- Never drive off- Never drive off- road or perform...
Page 31: Nameplate
Overview Nameplate The nameplate is situated on the frame. The The nameplate contains up to twelve pieces of precise position of the nameplate is shown in information. Figure 3. KETTLER Alu-Rad GmbH Longericher Str. 2 50739 Köln, Germany Typ: KB084-NXRW EPAC nach EN 15194...
Page 32: Components
Description Components 3.3.1 Overview 21 22 23 24 Figure 3: Pedelec viewed from right, Cross Rider EVO 2 used as example Wheel Seat post Saddle Chain Suspension fork Pannier rack Frame number Mudguard Rear light Chain guard Front light Reflector Motor Steering headset Mudguard...
Page 33: Chassis
Description 3.3.2 Chassis Benefits • Carbon frames are more rigid than aluminium and The chassis comprises two components: offer greater fatigue strength. • Rustproof carbon frame. • Frame and • If carbon frames are fitted correctly and are not • steering system involved in a serous accident, they have a similar long life cycle to aluminium frames.
Page 34 Description Rider’s height [cm] Frame size [cm] Rider’s height [cm] Frame size [cm] 155… 165 160… 175 43… 48 46… 48 165… 175 48… 53 165… 180 49… 51 175… 185 53… 58 170… 185 52… 54 185… 195 58… 62 175…...
Page 35: Steering System
Description 3.3.2.2 Steering system The steering system components are: • Steering headset, • Stem, • Handlebars • Suspension fork. 3.3.2.3 Steering headset The steering headset (also known as a bike headset or simply a headset) is the fork bearing system in the frame. A distinction is made between two different types: •...
Page 36: Handlebars
Description 3.3.2.5 Handlebars The pedelec is steered using the handlebars. The handlebars are used to support the upper body and is the mount for operating and display components (see Section 3.5.1). Figure 8: Without suspension (1) and with suspension (2) Damping After compressing, the suspension fork returns to its original position.
Page 37 Description Suspension fork structure Figure 9: Suspension fork structure Fork steerer Tyre clearance Sag adjuster Fork crown Tyre height Deflection (fork) Tyre passage width Damper side Quick release Side view Pitch Installation height Fork end (fork) Offset Quick release axle Air suspension side Stanchion Fork bridge...
Page 38 Description Fork assembly groups A suspension fork can feature up to three different assembly groups: • Compression damper (blue) • Rebound damper (red) • Air suspension or steel spring (orange) Figure 11: Internal structure of a steel spring fork Deflection adjustment ring Sag setting wheel Compression dampers Negative deflection (sag)
Page 39 Description Negative deflection (sag) The negative deflection (sag) is the percentage of The pedelec rebounds at a controlled speed if it is entire deflection that is compressed by the rider’s optimally adjusted. The wheel stays in contact body weight, including equipment (such as a with the ground when passing over bumps (blue backpack), the seating position and frame line).
Page 40 Description Rebound dampers Rebound dampers damp rebound movements, i.e. increases, the extension and rebound speeds rebound stress loads. Rebound damping also increase. Rebound damping needs to be determines the speed at which the suspension increased to achieve an optimal setting if the air rebounds after being exposed to load.
Page 41 Description High-speed damper A high speed is generated in the suspension fork, The settings on the high-speed damper control e.g. on a mogul slope or during landing after a the suspension behaviour of the fork during jump. • stronger impacts •...
Page 42: Sr Suntour 3Cr-Pcs
Description 3.3.2.7 SR SUNTOUR 3CR-PCS The Suntour 3CR-PCS cartridge features a PCS damper platform with • a low-speed compression damper • a rebound damper Floating pistons within the PCS cartridge provide consistent damping on all driving surfaces through minimal cavitation (formation and dissolution of bubbles by mixing air and oil).
Page 43: Sr Suntour 2Cr-Pcs
Description 3.3.2.8 SR SUNTOUR 2CR-PCS The Suntour 3CR-PCS cartridge features a PCS damper platform with • a low-speed compression damper • a rebound damper Floating pistons within the PCS cartridge provide consistent damping on all driving surfaces through minimal cavitation (formation and dissolution of bubbles by mixing air and oil).
Page 44: Sr Suntour Lo
Description 3.3.2.9 SR SUNTOUR LO The SR Suntour LO cartridge features a • a compression damper 2. 2. • a rebound damper Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The compression adjuster (2.2) remote control can be used to open and close damping.
Page 45: Wheel
Description 3.3.3 Wheel Tyre pressure The permitted pressure range is indicated on the side of the tyre. It is indicated in psi or bars. The tyre is only able to support the pedelec if there is adequate tyre pressure. The tyre pressure must be adjusted to the body weight and then checked on a regular basis.
Page 46 Description Carcass Tread with profile The carcass is the tyre’s supporting structure. A rubber tread is attached to the exterior of the There are usually three carcass plies beneath the carcass. tread. The carcass comprises a webbing with The tread has little influence on riding characteristics threads, usually made of polyamide (nylon).
Page 47 Description Bead core Puncture protection belt (optional) Tyre carcasses are wrapped around bead cores. There may be a puncture protection belt between Wrapping the carcass around both sides creates the carcass and the tread. three carcass plies. To ensure that tyres do not slip when inflated on the rim and have an effective grip, the bead cores are stabilised in two different ways: Figure 26: Effect of puncture protection belt...
Page 48: Rim
Description 3.3.3.3 Rim The rim is the metal profile on a wheel which holds the tyre, tube and rim band together. The rim is joined to the hub with spokes. In rim brakes, the outer surface of the rim is used to brake.
Page 49: Hub
Description 3.3.3.7 Hub The hub is located in the centre of the wheel. The hub is connected to the rim and tyre with the spokes. An axle runs through the hub, connecting the hub with the fork at the front and with the frame at the rear.
Page 50: Saddle
Description 3.3.4 Saddle When riding, the rider's body weight is distributed between the pedals, the saddle and the The purpose of the saddle is to absorb body handlebars. When the rider is an upright position, weight, provide support and enable different riding the relatively small saddle area bears about 75% positions.
Page 51: Ladies' Saddle
Description 3.3.4.1 Ladies’ saddle 3.3.4.2 Men’s saddle The distance between the ischial tuberosities and In contrast to the female anatomy, men's pubic the pubic symphysis is on average a quarter less bones are at a much steeper angle to one another. in women than in men.
Page 52: Seat Post
Description 3.3.5 Seat post Seat posts are not designed to fasten the saddle but also to adjust exactly to the optimum sitting position. The seat post can: • adjust the seat height in the seat tube • adjust the saddle horizontally with a clamping mechanism and •...
Page 53 Description LIMOTEC, Alpha 3 The suspension in the seat post ensures sitting comfort when riding over rough terrain (e.g. in The LIMOTEC Alpha 3 suspension seat post is a woodland or on farm tracks). continuously height-adjustable seat post, which can be lowered using a remote control on the handlebars.
Page 54 Description SATORI, Harmony LT2 The Satori Harmony LT2 is a suspension seat post which is immune to side play thanks to a patented, square stanchion forged in a single piece. It contains a coil spring which can be replaced to adjust to the rider’s body weight.
Page 55: Brake
Description 3.3.6 Brake 3.3.6.2 Hydraulic brake A pedelec’s brake system is primarily operated using the brake lever on the handlebars. The brake fluid is in a closed hose system. If the brake lever is pulled, the brake fluid transfers • If the left brake lever is pulled, the brake on the front wheel is applied.
Page 56: Disc Brake
Description 3.3.6.3 Disc brake Figure 42: Brake system with disc brake – example Brake disc Brake calliper with brake linings Handlebars with brake lever Front wheel Brake disc Rear wheel brake disc On a pedelec with a disc brake, the brake disc is permanently screwed to the hub.
Page 57: Back-Pedal Brake
Description 3.3.6.4 Back-pedal brake Figure 43: Brake system with a back-pedal brake – example Rear wheel rim brake Handlebars with brake lever Front wheel rim brake Pedal Back-pedal brake The back-pedal brake stops the rear wheel from moving by pushing the pedals in the opposite direction to the direction of travel.
Page 58: Mechanical Drive System
Description 3.3.7 Mechanical drive system 3.3.7.1 Chain drive layout The pedelec is driven by muscle power, just like a bicycle. The force which is applied by pedalling in the direction of travel drives the front chain wheel. The chain or belt transmits the force onto the rear chain wheel and then onto the rear wheel.
Page 59: Electric Drive System
3.3.8.2 Charger Each pedelec is supplied with a charger. The following BOSCH charger may be used: • the 4 A Charger BPC3400. Observe the operating instructions in the Figure 47: Diagram of an electric drive system with Section 11.4 Documents.
Page 60: Rechargeable Battery
Description 3.3.8.4 Rechargeable battery The following battery can be built into the pedelec: BOSCH batteries are lithium ion batteries which are developed and manufactured to the latest technical standards. Each battery cell is protected by a steel cup and encased in a plastic battery housing.
Page 61: On-Board Computer
It controls the system and all indicators on the display screen using six buttons. Figure 51: BOSCH Intuvia 100 display Figure 50: BOSCH LED Remote on-board computer The display switches off automatically if it is removed from its mount.
Page 62: Description Of Controls And Screens
Description Description of controls and screens 3.4.1 Handlebars Figure 52: Detailed view of handlebars with BOSCH Kiox300, example Handle Rear wheel hand brake (behind handlebars) Bell BOSCH display, Intuvia 100 Front wheel hand brake (behind handlebars) Handle BOSCH LED Remote on-board computer...
Page 63: Bosch Led Remote On-Board Computer
BOSCH LED Remote on-board computer The on-board computer on the handlebars is used as a control panel. It controls the system and all indicators on the display screen using six buttons. Figure 53: Overview of BOSCH LED Remote on-board computer Symbol Designation...
Page 64: System Message
Description 1. Selected level of assistance indicator 3. Battery level indicator (on-board computer) The higher the selected level of assistance, the The battery level indicator (on-board computer) more the drive system assists with pedalling. shows the battery charge level. You can also see the battery charge level on the LEDs on the eMTB mode is available for Performance Line CX battery itself.
Page 65: Creating A User Account
The lock function does not provide anti-theft Bosch eBike Flow smartphone app as soon as the protection; it is more a supplement to a app is connected to the on-board computer.
Page 66: Bosch Display, Intuvia 100
Description 3.4.3 BOSCH display, Intuvia 100 2 Selected level of assistance indicator The display is controlled on the LED Remote on- board computer. The higher the selected level of assistance, the more the drive system assists with pedalling. Figure 54: Intuvia 100 display...
Page 67: Settings
Menu Submenu → <Wheel circum.> → <Range reset> → <Auto trip reset> → <Hours of operation> → <BOSCH components used> Table 26: Adjustable and viewable values for the Intuvia 100 display in the eBike Flow app MY23K0a - 52_1.0_02.09.2022...
Page 68: Handbrake
Description 3.4.4 Handbrake There is a handbrake on the left and right of the handlebars. Figure 57: Front wheel (2) and rear (1) brake levers – Shimano brake used as an example The left handbrake (2) controls the front wheel The right handbrake (1) controls the rear wheel brake.
Page 69: Shimano Hub Gear
Description 3.4.4.1 SHIMANO hub gear Only applies to vehicles with this equipment SHIMANO hub gears feature a twist grip with a display on the right-hand side of the handlebars. Figure 59: SHIMANO SL-C30000-7O gear shift Twist grip Figure 58: SHIMANO SL-C30000-7 gear shift, top view Gear indicator Twist grip Gear cable outer sleeve...
Page 70: Suspension And Damping
Description 3.4.5 Suspension and damping 3.4.5.1 Air valve and sag setting wheel SR SUNTOUR Model AIR EQ COIL Adjustable COIL Air valve (fork) Air valve (fork) Sag setting wheel Sag setting wheel Suspension Air suspension Air suspension Steel spring Steel spring Durolux Auron ZERON35...
Page 71: Battery Level Indicator (Battery)
Each LED represents 20% of battery capacity. LED 1,2,3,4,5 Battery level 100 … 80% 79 … 60% 59 … 40% 39 … 20% Figure 60: BOSCH PowerPack battery indicator and operating element 19 … 15% 5 … 0% Figure 62: Battery level indicator Symbols: LED on...
Page 72: Technical Data
Transmitting capacity 1 mW Highest effective value of < 0.5 m/s² Table 32: Technical data for BOSCH LED Remote on- weighted acceleration for the board computer, BRC3600 entire body *Not included in the standard scope of delivery Table 29: Emissions from the pedelec* 3.5.6...
Page 73: Bosch Performance Line Cx Motor
36 V Mass approx. 2.9 kg Nominal capacity 20.1 Ah Storage temperature -10… +40 °C Energy 750 Wh Table 34: Technical data for BOSCH Performance Line CX motor, BDU3740, BDU3741 Weight 4.3 kg Protection class IP54 3.5.7 Rechargeable battery Operating temperature -5 …...
Page 74: Bosch Powerpack 500 Battery
-5 … +40 °C Storage temperature +10 … +40 °C Permitted charging temperature 0 … +40 °C range Table 39: Technical data for BOSCH PowerPack 500 battery, BBP3550 3.5.7.6 BOSCH PowerPack 600 battery Nominal voltage 36 V Nominal capacity 16.6 Ah...
Page 75: Tyres
Description 3.5.8 Tyres V-GUARD The V-Guard puncture protection 3.5.8.1 SCHWALBE puncture protection level belt comprises lightweight, cut- resistant fibres. Its webbing ensures highly effective puncture resistance Inserts Webbing for lightweight race and tour tyres. Rubber insert insert Combination SmartGuard® DualGuard Tubeless Easy Double Defense®...
Page 76: Saddle
Description 3.5.9 Saddle 3.5.9.1 BROOKS ENGLAND saddle width 3.5.9.3 SELLE ROYAL saddle width Riding position Riding position Athletic Position on trekking bike Narrow saddle Position on trekking bike Sharply inclined upper body, Sharply inclined upper body, back at an angle of 30°…60°. back at an angle of 30°…60°.
Page 77: Seat Post
Description 3.5.10 Seat post 3.5.10.1 Suspension seat post LIMOTEC, A3/A3 Plus Figure 64: Dimensions of seat post LIMOTEC, A3/A3 Plus Numbering in drawing Variable type Soft suspension 30.9 Ø 40/40 Soft 25.6 30.9 31.6 Ø 40/40 Soft 25.6 31.6 30.9 Ø 40/80 Soft 25.6 30.9 31.6 Ø...
Page 78 Description Numbering in drawing Variable type A3 Plus Soft suspension 50 to 30.9 Ø 40/40 Soft 25.6 30.9 50 to 31.6 Ø 40/40 Soft 25.6 31.6 30.9 Ø 40/80 Soft 45 to 75 25.6 30.9 31.6 Ø 40/80 Soft 45 to 75 25.6 31.6 Hard suspension...
Page 79: Satrori Seat Post, Harmony Lt2
Description 3.5.10.2 SATRORI seat post, Harmony LT2 Figure 65: Dimensions of SATORI Harmony LT2 seat post Numbering in drawing Variable type 27.2 Ø/300 mm 43× 32 27.2 -5 ... +18 30.9 Ø/300 mm 43× 32 30.9 -5 ... +18 31.6 Ø/300 mm 43×...
Page 80: Torque
Torx® T25 1 × attachment screws for bracket on lock side 1 Nm Torx® T15, M3.5 × 12 On-board computer BOSCH Intuvia 100 bracket Attachment screw 1, M3 × 22 1 Nm 3 mm hex bit Attachment screw 2, M3× 14...
Page 81 Description Brake linings SHIMANO Hex key, 3 mm Circlip 2–4 Nm Slotted-head screwdriver TEKTRO for hydraulic disc brake system Attachment screws 3–5 Nm Hex key, 3 mm Brake cable SHIMANO Connecting screw, handbrake 5–7 Nm Screw wrench, 8 mm SHIMANO Connecting screw, brake calliper, version for banjo 5–7 Nm...
Page 82 Description Brake disc SHIMANO for centre lock type TL-LR15 Attachment screw, quick TL-FC36/TL-LR11 release 40–50 Nm Adjustable spanner SHIMANO for centre lock type Attachment screw, nut TL-LR10 version 40–50 Nm Screw wrench SHIMANO for 5-hole version Attachment screws 2–4 Nm Star bit [no.
Page 83 Description Fork Intend Edge Double bridge screw 12 Nm SR SUNTOUR Suspension side, top, plastic 5 Nm SR SUNTOUR Suspension side, top, aluminium 20 Nm SR SUNTOUR Suspension side, bottom 10 Nm Hex bit (torque) SR SUNTOUR Suspension side, bottom 8 Nm Aluminium nut (torque) SR SUNTOUR...
Page 84 Description SRAM RockShox, Lyrik, ButterCup housing guide rod end plate - end plate to guide rod - air suspension and damper 3.3 Nm Torx® T25 SRAM RockShox, Lyrik, ButterCup housing (top) to ButterCup housing (bottom) – air suspension and damper 3.3 Nm 23 mm spanner head SRAM RockShox...
Page 85 10 … 12 Nm Star bit [no. 30] Smallest chainring 16–17 Nm Star bit [no. 30] Chain guard Chain guard for BOSCH Motor BDU37xx max. 10 Nm M6 × 10; head: max. 5 mm; length: max. 8.5 mm Attachment screws MY23K0a - 52_1.0_02.09.2022...
Page 86 20 … 29 Nm Motor BOSCH motor BDU37xx 6 x attachment screws for 20 ± 2 Nm Torx Plus® P40, M8 × 16 motor BOSCH Intuvia 100 bracket Torx ® Torx Plus ® Motor cover BOSCH motor cover BDU37xx Attachment screws for lower Initial fitting: 3 ±...
Page 87 Description SHIMANO quick release version FH-M3050, FH-M4050, FH- MT200-B, FH-MT400, FH- MT400-B, FH-MT500, FH- MT500-B, FH-MT510, FH- MT510-B, FH-RM33, FH-RM35, FH- TX505, FH-TY505, FH-UR600 HB-M3050, HB-M4050, HB- MT200, HB-MT400,HB-MT400-B, HB- RM33 HB-TX505 FH-M7000, FH-M7010, FH- M7010-B 40 Nm Adjustable spanner and special tool TL-LR15 HB-M7000, HB-M7010, HB- (SHIMANO) M7010-B...
Page 88 Description Pedal Pedal, conventional 33 … 35 Nm Screw wrench, 15 mm SHIMANO Attachment screw 35–55 Nm Screw wrench, 15 mm Seat post by.schulz, G1 M8 seat clamp screw 20 … 24 Nm M5 fixing grub screws 3 Nm 2.5 mm hex bit by.schulz, G2 M6 seat clamp screw 12 …...
Page 89 Description Rear derailleur SHIMANO for MTB/trekking Attachment screw, standard type 8–10 Nm Hex key, 5 mm SHIMANO for MTB/trekking Attachment screw with bracket 3–4 Nm Hex key, 5 mm SHIMANO for BMX bicycles Attachment screw 3–4 Nm Adjustable spanner SHIMANO for MTB/trekking Hex key, 4 mm/ Attachment screw for inner 6–7 Nm...
Page 90 Description V-Brake brake SHIMANO Attachment screw for Hex key, 5 mm connecting cable 6–8 Nm SHIMANO Hex key, 5 mm Brake shoe nut 6–8 Nm SHIMANO Bowden cable attachment Hex key, 5 mm screw 6–8 Nm Stem FSA, carbon quill stem 9 Nm 15 mm spanner MY23K0a - 52_1.0_02.09.2022...
Page 91: Transporting And Storing
Transporting and storing Transporting and storing Weight and dimensions for transportation Weight and dimensions during transport 196 × 29 × 121 28.5 KB112-xxFD 196 × 29 × 121 28.5 196 × 29 × 121 28.5 196 × 29 × 121 28.5 KB112-xxFW 196 ×...
Page 92: Designated Handles, Lifting Points
Transporting and storing 196 × 29 × 121 25.5 196 × 29 × 121 25.5 KB158-xxKD 196 × 29 × 121 25.5 196 × 29 × 121 25.5 196 × 29 × 121 25.5 KB158-xxKW 196 × 29 × 121 25.5 196 ×...
Page 93: Transportation
Transporting and storing Transportation 4.3.2 Transporting the pedelec 4.3.2.1 By car CAUTION Bicycle rack systems which use the handlebars or frame to hold the pedelec in an upside-down Crash caused by unintentional activation position exert inadmissible forces on its There is a risk of injury if the drive system is components during transportation.
Page 94: By Local Transport
Transporting and storing 4.3.4 Transporting the battery 4.3.2.3 By local transport You can normally take pedelecs on local public Batteries are subject to hazardous goods transport, e.g. by bus or suburban rail, if you regulations. Undamaged batteries may be purchase a bike ticket. There may be times when transported by private persons in road traffic.
Page 95: Storing
Transporting and storing Storing  Always store pedelec, battery, on-board New battery computer, display and charger separately. Inspect battery for damage after delivery.  Storage temperature +10… +40 °C  If the batteries are damaged, observe Humidity 30%…85% Section 2.1 Handling a damaged or faulty Ideal storage temperature +10…...
Page 96: Break In Operation
Transporting and storing 4.4.4 Break in operation 4.4.4.1 Preparing a break in operation Remove the rechargeable battery from the  pedelec. Notice Charge battery between 30% and 60% so that  2 or 3 LEDs light up on the battery level indicator. The battery discharges when not in use.
Page 97: Assembly 5.1 Unpacking
Assembly Assembly Scope of delivery WARNING 1 pre-assembled pedelec  Risk of eye injury 1 front wheel  Problems may arise if components are set 2 pedals  incorrectly. They may cause serious injuries to 2 quick releases (optional)  the face.
Page 98: Commissioning
Assembly Commissioning Only trained specialist staff may perform initial commissioning since initial commissioning of the pedelec requires special tools and specialist knowledge. Experience has shown that a pedelec which has not yet been sold is automatically handed to customers as soon as it appears ready to ride. ...
Page 99: Preparing The Battery
5.3.2.1 Retrofitting the PowerTube adapter Only applies to pedelecs with this equipment The PowerTube Adapter 400 or 500 needs to be altered to use the BOSCH PowerTube 625 battery mount. 1 Use a TORX® T25 wrench to undo the screws in the battery mount.
Page 100: Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)
Assembly 5.3.2.2 Fit battery cover onto Bosch PowerTube 625 battery (horizontal) Only applies to pedelecs with this equipment 1 Detach upper interface (lock side) from the BOSCH PowerTube 625 battery with a TORX® T20 wrench. Figure 75: Pushing the battery cover onto battery ...
Page 101: Fit Battery Cover Onto Bosch Powertube 500 Battery (Horizontal)
Assembly 5.3.2.3 Fit battery cover onto Bosch PowerTube 500 battery (horizontal) Only applies to pedelecs with this equipment 1 Detach upper interface (lock side) from the 3 Screw the battery mounting plate onto BOSCH PowerTube 625 battery with a TORX®...
Page 102: Adjusting The Suspension System To Body Weight
Assembly 5.3.3 Adjusting the suspension system to body weight Steel suspension in suspension forks and seat 5.3.3.2 Adjusting seat post to body weight posts are designed to bear body weight. If the Not included in price body weight is exceeded or not reached, the suspension system will no longer function as Seat post are components that may be replaced §...
Page 103: Installing The Wheel In The Suntour Fork
Assembly 5.3.4 Installing the wheel in the SUNTOUR fork Only applies to Suntour forks with this equipment 5.3.4.1 Screw-on axle (12AH2 and 15AH2) Only applies to Suntour forks with this 4 Insert the securing screw on the non-drive equipment side. Before installing the wheel, ensure that the O-ring ...
Page 104: Mm Cross Axle
Assembly 5.3.4.2 20 mm cross axle Only applies to Suntour forks with this 2 Tighten the cross axle with the red handle. equipment CAUTION Crash caused by loose cross axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel.
Page 105 Assembly 5 Check the position and clamping force of the quick release lever. The quick release lever must be flush with the shock absorber. Figure 89: Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required.
Page 106: Q-Loc Quick Release
Assembly 5.3.4.3 Q-LOC quick release Only applies to Suntour forks with this equipment 1 Push in the quick release until you can hear a click. Make sure that the flange is extended. CAUTION Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel.
Page 107: Preparing The Wheel
Assembly 5.3.5 Preparing the wheel There is an arrow on the sides of the tyres with the inscription ROTATION to show the direction of rotation. The inscription says DRIVE on older tyres. The rotation direction arrow indicates the recommended direction of rotation. On road tyres, the direction of rotation is mainly for optical reasons.
Page 108: Fitting The Pedals
Assembly 5.3.6 Fitting the pedals The pedals have two different threads to ensure 3 Turn the pedal marked R anti-clockwise by they don’t come loose while the rider is pedalling. hand into the crank arm on the right as seen when facing the direction of travel.
Page 109: Preparing The Limotec Seat Post
Assembly 5.3.7 Preparing the LIMOTEC seat post Only applies to pedelecs with this equipment 1 Use the seat height formula to calculate the optimum seat post height for leg length: Seat height (SH) = inner leg length (I) × 0.9 2 Lower the seat post further into the seat tube 3 The seat post Bowden cable must be tightened in the frame up to the remote control to the...
Page 110: Checking The Stem And Handlebars
Assembly 5.3.8 Checking the stem and handlebars 5.3.8.1 Checking the connections 5.3.8.3 Checking the bearing clearance 1 Stand in front of the pedelec. Clamp the front 1 Place the fingers of one hand on the upper wheel between your legs. Grasp the handlebar headset cup.
Page 111: Operation
Operation Operation Risks and hazards WARNING WARNING Injuries and death caused by distraction Injuries and death caused by blind spots A lack of concentration while riding increases the Other road users, trucks, cars and pedestrians risk of an accident. This may cause a crash with often underestimate the speed of pedelecs.
Page 112 Operation CAUTION CAUTION Crash caused by material fatigue Crash caused by soiling Intensive use can cause material fatigue. A Heavy soiling can impair pedelec functions, such component may suddenly fail in case of material as braking. This may cause a crash with injuries. fatigue.
Page 113: Tips For A Greater Range
Operation Tips for a greater range The pedelec’s range depends on many Gear switching habits influencing factors. A single battery charge may only last fewer than 20 kilometres but much more  Use a low gear and a low level of assistance on than 100 is also possible.
Page 114: Error Message
Operation Error message 6.3.1 On-board computer 6.3.2 Rechargeable battery The on-board computer indicates whether a critical or less critical error has arisen in the drive system. The battery is protected against deep discharge, overcharging, overheating and short circuits by The error messages generated by the drive Electronic Cell Protection (ECP).
Page 115: Instruction And Customer Service
Operation Instruction and customer service 6.5.1 Preparing The supplying specialist dealer will provide customer service. Contact details can be found on the pedelec pass for these operating instructions. The following tools are required to adjust the pedelec: The specialist dealer will explain all the pedelec functions to the new owner in person, this being when the specialist dealer hands over the pedelec Tape measure...
Page 116: Determining The Sitting Position
Operation 6.5.2 Determining the sitting position The starting point for a comfortable posture is the Position on roadster Position on city bike correct position of the pelvis. If the pelvis is in the wrong position, it can cause different types of pain, e.g.
Page 117: Seat Post
Operation 6.5.3 Seat post 6.5.4 Saddle 6.5.3.1 Adjusting the seat post to body weight CAUTION Not included in price Sitting discomfort due to wrong saddle Seat post are components that may be replaced § Around 50% of all pedelec riders experience after approval by the vehicle or parts discomfort due to incorrect sitting.
Page 118: Determining Saddle Shape
Operation 6.5.4.2 Determining saddle shape To distribute the pressure on the male bone structure in the seat area optimally, the saddle Ladies’ saddle should: To distribute the pressure optimally over the • Shift the pressure to the sitting bones and parts of female bone structure in the seat area, a ladies’...
Page 119: Determining Minimum Saddle Width With Corrugated Cardboard
Operation 6.5.4.3 Determining minimum saddle width with corrugated cardboard 6.5.4.4 Determining minimum saddle width with gel cushion 1 Place corrugated cardboard on a flat, hard, 1 Smooth gel cushion. unpadded seat. 2 Place gel cushion on a flat, hard, unpadded 2 Sit in the middle of the corrugated board.
Page 120: Calculating The Saddle Width
Operation 6.5.4.5 Calculating the saddle width Depending on the position, the following value is added to the minimum saddle width. Position on roadster + 4 cm Position on city bike + 3 cm Position on trekking bike + 2 cm Position on sports bike + 1 cm Triathlon/time trials...
Page 121: Straighten Saddle
Operation 6.5.4.8 Straighten saddle 4 Take a test ride.  Pedelec riders sit straight on the saddle at an  Position saddle in direction of travel. In doing optimal saddle height. so, align the tip of the saddle with the top tube. •...
Page 122: Setting The Saddle Height With The Remote Control
Operation Lowering the saddle 1 Sit on the saddle. 2 Press the remote control operating lever.  The seat post will lower. 3 Release the remote control operating lever when you have reached the desired height. Figure 111: Detailed view of the seat post – examples of the minimum insertion depth marking 7 To close it, push the seat post clamping lever as far as it will go into the seat post (2).
Page 123: Adjusting The Saddle Position
Operation 6.5.4.11 Adjusting the saddle position 6.5.4.12 Adjusting the saddle tilt The saddle can be shifted on the saddle frame. The saddle tilt must be adjusted to the seat height, The right horizontal position ensures an optimal the saddle and handlebar position, and the saddle leverage position for legs.
Page 124: Handlebars
Operation 6.5.5 Handlebars 6.5.5.1 Replace handlebars 6.5.5.3 Adjusting the hand position The hand is an optimal position on the handlebars Not included in price when the forearm and hand are in a straight line, i.e. the wrist is not bent. In this way, the nerves are Handlebars are components that may be §...
Page 125: Adjusting The Handlebars
Operation 6.5.5.4 Adjusting the handlebars The handlebars and their position determine the posture that the pedelec rider adopts on the pedelec. 1 After selecting the riding position (see Section 6.6.2.1), determine the angle of the upper body and upper arm. 2 Pre-tension the back muscles when adjusting the handlebars.
Page 126: Stem
Operation 6.5.6 Stem 6.5.6.1 Replacing the handlebars 6.5.6.3 Checking the stem stability Not included in price  Hold handlebars firmly after adjusting the saddle. Press full body weight on the Handlebar-stem units are components that may handlebars. § be replaced after approval by the vehicle or parts ...
Page 127: Setting The Quill Stem
Operation 6.5.6.5 Setting the quill stem 6.5.6.6 Adjusting the Ahead stem Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment In the case of a quill stem, the stem and fork In the case of an Ahead stem, the stem is placed steerer form a permanently interconnected directly on the fork steerer, which protrudes over component, which is clamped in the fork steerer.
Page 128: Adjusting The Angle-Adjustable Stem
Operation 6.5.6.7 Adjusting the angle-adjustable stem Only applies to pedelecs with this equipment Angle-adjustable stems are available in different lengths for quill and Ahead stems. Figure 121: Different versions of angle-adjustable stems Adjusting the stem angle (c) changes both the distance from the upper body to the handlebars (b) and the handlebar height (a).
Page 129: Handles
Operation 6.5.7 Handles 6.5.7.1 Replacing the handles 6.5.7.2 Adjusting ergonomic handles Only applies to pedelecs with this equipment Not included in price Handles with bolt clamps are components which § may be replaced without approval. Only handles that are approved for use on e-bikes may be used to replace the existing ones.
Page 130: Tyres
Operation 6.5.8 Tyres 6.5.8.1 Replacing tyres As a general rule, wide tyres are operated at a lower tyre pressure. They provide the option of Not included in price exploiting the advantages of the lower tyre pressure without the serious disadvantages it Different tyres need to be used when the area of causes with regard to wear, rolling resistance and §...
Page 131 Operation 2 Perform a visual check on tyres. Figure 124: Correct tyre pressure. The tyre is barely deformed under the load of the body weight Figure 125: Far too little tyre pressure MY23K0a - 52_1.0_02.09.2022...
Page 132: Brake
Operation 6.5.9 Brake 6.5.9.3 Change handbrake position The handbrake grip distance can be adjusted to ensure that it can be reached more easily. The Having the handbrake in the correct position pressure point can also be adjusted to the pedelec prevents the rider from stretching their wrist too rider’s preferences.
Page 133: Change Handbrake Inclination Angle
Operation 6.5.9.4 Change handbrake inclination angle 2 Set the brake lever angle as indicated in the table. The nerves that pass through the carpal tunnel are connected to the thumb and the index and middle fingers. An excessively steep or excessively flat brake angle will cause the wrist to 20 –...
Page 134: Grip Distance On A Shimano St-Ef41 Handbrake
Operation 6.5.9.6 Grip distance on a SHIMANO ST-EF41 handbrake Only applies to pedelecs with handbrakes: BL-M4100 BL-M7100 BL-M8100 BL-MT200 BL-MT201 BL-MT400 BL-MT401 BL-MT402 BL-T6000 GRX ST-RX600 M7100 M8100 RS785 The handbrake position can be adjusted to the pedelec riders’ requirements. ...
Page 135: Grip Distance On Shimano St-Ef41 Handbrake
Operation 6.5.9.7 Grip distance on SHIMANO ST-EF41 handbrake Only applies to pedelecs with this equipment The handbrake position can be adjusted to the Notice rider’s requirements.  Undo 2 mm setting screw anti-clockwise. If the setting screw is fully removed, components inside the handbrake will also be permanently ...
Page 136: Gear Shift
Operation 6.5.10 Gear shift 6.5.10.1 Replacing the gear shift Adjust the position of the gear shift to the pedelec riders’ needs. Not included in price 1 Undo attachment screw. All gear shift components (rear derailleur, shifter, 2 Place control panel or shifter into the position §...
Page 137: Suspension And Damping
Operation 6.5.11 Suspension and damping Suspension and damping can be adjusted to the  Follow the correct order for adjustment. rider's weight in up to six increments, depending on the suspension system. For pedelecs with components only Sequence Adjustment Section Suspension fork Rear frame damper Adjust the suspension fork sag...
Page 138 Operation When optimally adjusted, the fork counteracts This allows the rider to maintain the same speed deflection on hilly terrain and stays higher in its more easily on hilly terrain. deflection range. Figure 133: Optimum fork ride performance on hilly terrain When optimally adjusted, the fork deflects quickly The fork responds quickly to the bump.
Page 139: Adjusting The Sag For The Sr Suntour Steel Suspension Fork
Operation 6.5.12.1 Adjusting the sag for the SR SUNTOUR steel suspension fork Only applies to pedelecs with this equipment You can pre-tension the steel suspension to riding style. It is not the coil spring hardness which adjust to the rider's weight and their preferred is adjusted;...
Page 140: Adjusting The Sag For The Sr Suntour Air Suspension Fork
Operation 6.5.12.2 Adjusting the sag for the SR SUNTOUR air suspension fork Only applies to pedelecs with this equipment 1 Turn the air valve cap (see Section 3.4.5.1) 3 Pump air suspension to the required pressure anti-clockwise away from the air valve (fork). level.
Page 141 Operation Recommended air pressure [psi] < 55 40… 55 40… 55 40… 55 40… 55 40… 55 40… 55 55… 65 … … 55… 65 55… 65 55… 65 55… 65 65… 75 … … 65… 75 65… 75 65… 75 65…...
Page 142 Operation Installation procedures and optimisation options as in the following table may be recommended: RUX38 Durolux36 Durolux38 Auron35 Mobie35 Axon34-werx Plastic volume 8.6cc 8.2cc 7.5cc … … … spacer Rubber volume … 7.5cc-15 mm 7.5cc-15 mm 5cc-10 mm 5cc-10 mm 5cc-10 mm space Plastic volume...
Page 143 Operation Aion35 Zeron35 Axon32 Mobie34-air Mobie45-air Rubber volume 4.3cc 4.3cc space Deflection [mm] … … … … … … … … … … … … … … … … … … … … … … … … … … … …...
Page 144: Fork Rebound Damping
Operation 6.5.13 Fork rebound damping Only applies to pedelecs with this equipment Rebound damping in the suspension fork and the Rebound damping needs to be increased to rear frame damper determines the speed at which achieve an optimal setting if the air pressure or the rear frame damper rebounds after being spring stiffness is increased.
Page 145: Adjusting The Sr Suntour Fork Rebound Damping
Operation 6.5.13.1 Adjusting the SR SUNTOUR fork rebound damping Only applies to pedelecs with this equipment Figure 137: Example of SR SUNTOUR rebound screw (1) The fork sag is adjusted.  1 Turn the rebound screw in a clockwise direction towards the closed position until it stops.
Page 146: Riding Light
Operation 6.5.14 Riding light 6.5.14.1 Replacing the headlight 6.5.14.2 Replacing the rear light and (spoke) reflector Not included in price Not included in price Headlights may only be replaced after approval § The rear light and (spoke) reflector may be §...
Page 147: Adjusting The Headlight
Operation 6.5.14.4 Adjusting the headlight 1 Position the pedelec so that its front is facing a wall. 2 Mark the height of the headlight (1) on the wall with chalk. 3 Mark half the height of the headlight (2) on the wall with chalk.
Page 148: Adjusting The On-Board Computer
Updating the software user account first. Software updates are managed by the Bosch Registering on a PC eBike Flow smartphone app. 1 Create the user account on the BOSCH The on-board computer is now connected to the  website. smartphone.
Page 149: Setting Up The Lock Function (Optional)
Operation 6.5.15.5 Setting up the lock function (optional) 6.5.15.6 Inserting the battery The user account can be used to activate the lock 1 Use a slotted-head screwdriver to pry open the function. This will create a digital key on the battery compartment lid on the display rear.
Page 150: Inserting The Display
Operation 6.5.15.7 Inserting the display 6.5.15.9 Securing the on-board display (optional) 1 Insert the battery compartment nub (1) into the It is possible to secure the on-board computer so bracket mount recess (2). that it cannot be removed. Inserting the blocking 2 Gently press display downwards.
Page 151: Adjusting The On-Board Computer
Increase brightness button/ > Forward button (scroll left) Decrease brightness button/ < Back button (scroll right) Select button Plus button/ Light button Minus button/ – Push assist button Table 60: Description of BOSCH LED Remote operating elements MY23K0a - 52_1.0_02.09.2022...
Page 152: Adjust On-Board Computer
Operation 6.5.15.11 Adjust on-board computer 6.5.15.12 Selecting the language The pedelec is stationary. You cannot open and 1 Open the <Language> submenu.  adjust the settings while riding. 2 Press the select button briefly until the Inserting the display.  required language is displayed.
Page 153: Setting The Shift Recommendation
Operation 6.5.15.16 Setting the shift recommendation 1 Open <Shift recommendation> submenu. 2 Press the Select button briefly to choose between on and off. 3 Press the Back button.  You now exit the submenu. The shift recommendation has been set. 6.5.15.17 Adjusting the backlight 4 Open <Backlight>...
Page 154: Accessories
Operation Accessories Not included in price 6.6.1.1 Approval for trailer with SHIMANO hub Only applies to pedelecs with this equipment 6.6.1 Trailer As a basic rule, it is permitted to use a trailer in Trailers may only be used with the vehicle §...
Page 155: Approval For Trailer With Rohloff Hub
Operation 6.6.1.4 Quadriga Child Trailer THULE trailers Trailer Adapter Thule Chariot Lite Thule Chariot Cab Thule Chariot Cross Item no. 20100798 Thule Chariot Sport Thule Coaster XT 6.6.1.3 Approval for trailer with ROHLOFF hub Only applies to pedelecs with this equipment ROHLOFF Speedhub 500/14 Figure 148: Quadriga Child Trailer As a basic rule, it is permitted to use a trailer...
Page 156: Quadriga Cargo Trailer
Operation 6.6.1.5 Quadriga Cargo Trailer 6.6.1.6 Doggy Top Figure 149: Quadriga Cargo Trailer The Quadriga Cargo transport trailer has been developed to carry goods. The trailer is fitted with the K-Link system. This means the trailer can be connected to the Quadriga and Escaro series. The Quadriga Cargo transport trailer has a Figure 150: Doggy Top maximum load of 40 kg.
Page 157: Quadriga Big Dog Trailer
Operation 6.6.2 Child seat 6.6.1.7 Quadriga Big Dog Trailer Child seats may only be used with the vehicle § manufacturer’s approval and only if they are approved for use on e- bikes. WARNING Crash caused by incorrect child seat Pannier racks with a maximum load capacity under 27 kg and the down tube are unsuitable for mounting child seats and may break.
Page 158: Quadriga Child Seat
Operation 6.6.2.1 Quadriga child seat Notice  Observe the legal regulations on the use of child seats.  Observe the operating and safety instructions for the child seat system.  Never exceed the maximum permitted total weight. The Quadriga child seat has been developed for pedelecs.
Page 159: Monkeyload System
Operation 6.6.3 MonkeyLoad system 6.6.3.2 Detaching MonkeyLoad system components The pannier rack is MonkeyLoad-ready, i.e. all 1 Open locked MonkeyLoad system with the key. MonkeyLoad system components can be used on the pannier rack. Other systems such as I-Rack, 2 Pull on the pull knob gently. racktime or MIK are not compatible.
Page 160: Panniers And Cargo Boxes
Operation 6.6.6 Mobile holder 6.6.5 Panniers and cargo boxes This phone case, used as the base for the SP Panniers and cargo boxes are permitted if they § Connect system, is mounted on the stem. are approved for use on e-bikes. Depending on the holder model, a mobile can either be fitted directly on the handlebars or on the 6.6.5.1 Bags...
Page 161: Releasing The Mobile
Operation 6.6.6.2 Releasing the mobile 6.6.11 Kickstand 1 Turn the mobile 90° to the left Kickstands are permitted if they are able to bear § the weight of the pedelec.  The fastener is released. 2 Remove mobile We recommend a parking stand into which either the front wheel or rear wheel can be inserted 6.6.7 Suspension fork coil spring...
Page 162: Personal Protective Equipment And Accessories For Road Safety
Operation Personal protective equipment and accessories for road safety Seeing and being seen is crucial in road traffic. 7 The two separate brakes on the pedelec must The following requirements must be met for riding work at all times. a pedelec safely on public roads. 8 The clear sounding bell must be fitted and must work.
Page 163: Straightening The Quickly Adjustable Stem
Operation Straightening the quickly 6.10 Using the pannier rack adjustable stem CAUTION Only applies to pedelecs with this equipment 1 Open stem clamping lever. Crash caused by loaded pannier rack The pedelec is handled differently with a loaded pannier rack, in particular when the rider needs to steer and brake.
Page 164: Raising The Kickstand
Operation 6.12.1 Using the leather saddle Sunlight and UV light tarnish the colour and cause the leather to dry out and fade.  Park pedelec in the shade.  Always use a saddle cover. Moisture may cause the leather to detach from material beneath and mould may form.
Page 165: Using The Handlebars
Operation 6.15 Using the handlebars 6.15.2 Using bar ends Only applies to pedelecs with this equipment  Wear heavily padded cycling gloves.  This helps protect sensitive areas of your Bar ends can be added to normal handlebars. palms. Adjustable bar ends feature a ball joint which you ...
Page 166: Use Suspension And Damping
Operation 6.16 Use suspension and damping 6.16.1 Locking the suspension A suspension system is designed to cushion and Some suspension forks thus feature a lockout on compensate for unevenness on a surface whether the fork crown or a remote lockout on the the user is riding on bumpy cycle paths, dirt roads handlebars.
Page 167: Adjusting The Suspension Fork Compression Damper
Operation 6.16.2 Adjusting the suspension fork compression damper The compression damper allows the rider to make When placed at an optimum setting, the quick adjustments to the suspension behaviour of suspension fork counteracts deflection on hilly the suspension fork to adapt to changes in terrain. terrain, remains higher in its deflection range and It is intended for adjustments made during the helps maintain speed when riding on terrain hilly...
Page 168: Using The Sr Suntour Low-Speed Compression Damping
Operation 6.16.2.1 Using the SR Suntour low-speed compression damping Low-speed movement in the suspension fork is The settings of the low-speed damper control the caused, for example, by riding over bumps. suspension behaviour of the fork • during staggered jumps •...
Page 169: Using Sr Suntour High-Speed Compression Damping
Operation 6.16.2.2 Using SR Suntour high-speed compression damping A high speed is generated in the suspension fork, The settings on the high-speed damper control e.g. on a mogul slope or during landing after a the suspension behaviour of the fork during jump.
Page 170: Using The Battery
Operation 6.17 Using the battery Switch off the battery and the drive system before 6.17.1.1 Inserting the battery  removing or inserting the battery. The key is inserted in the lock.  The lock is unlocked.  6.17.1 Removing the battery Figure 168: Inserting the integrated battery Figure 167: Removing the integrated battery 1 Place the battery into the lower mount with the...
Page 171: Charging The Battery
Operation 6.17.2 Charging the battery The battery can remain on the pedelec or can be removed for charging. Interrupting the charging process does not damage the battery. The battery is fitted with a temperature monitoring system which only allows charging within a temperature range between 0 °C and 40 °C.
Page 172: Using The Electric Drive System
 Press the On-Off button (battery).  The battery level indicator (on-board computer) and the indicator for the selected level of assistance go out.  The pedelec is switched off. Figure 169: Position of the On-Off button on the BOSCH LED Remote MY23K0a - 52_1.0_02.09.2022...
Page 173: Using The On-Board Computer
 Keep the diagnosis port flap closed at all times to ensure no dust or moisture can penetrate through the port. Figure 170: Overview of BOSCH LED Remote on-board computer 6.19.2 Charging the on-board computer battery Symbol...
Page 174: Using The Riding Light
Operation 6.19.3 Using the riding light 6.19.5 Using the push assist system  The drive system needs to be already switched on to turn on the riding light. CAUTION Injury from pedals or wheels The pedals and the drive wheel turn when the push assist system is used.
Page 175: Selecting The Level Of Assistance
Operation 6.19.6 Selecting the level of assistance 1 Press Push assist button for longer than 1 seconds. Hold down the button. The on-board computer is used to configure to  The battery level indicator goes out and a white what extent the electric drive should assist the running light in the direction of travel indicates rider when pedalling.
Page 176: Using The Brake
Operation 6.20 Using the brake 6.20.1 Use handbrake Only applies to pedelecs with this equipment WARNING Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely.
Page 177: Gear Shift
Operation 6.21 Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ...
Page 178: Gear Shift
Operation 6.22 Gear shift  The screen (2) displays the changed gear. CAUTION Crash caused by incorrect use If the rider applies too much pressure on the pedals during a gear change and activates the shifter or changes several gears at a time, their feet may slip from the pedals.
Page 179: Parking
Operation 6.23 Parking Checklist after each ride Notice Cleaning Heat or direct sunlight can cause the tyre pressure Lights and reflectors See Section 7.2.5  to increase above the permitted maximum Brake See Section 7.2.5  pressure. This can destroy the tyres. ...
Page 180: Screwing In The Quickly Adjustable Stem
Operation 6.23.1 Screwing in the quickly adjustable stem Only applies to pedelecs with this equipment Screw in the quickly adjustable stem to save 3 Turn handlebars 90° in a clockwise direction. space when parking 1 Open stem clamping lever. Figure 179: Example of All Up with open stem clamping lever Figure 181: Example of All Up screwed in 2 Pull handlebars into highest possible position.
Page 181: Activating The Lock Function
Operation 6.23.2 Activating the lock function Only applies to pedelecs with this equipment  Remove the on-board computer used during set-up.  The lock function is activated. The drive system now provides no assistance However, the rider can continue to use the pedelec without assistance.
Page 182: Cleaning, Servicing And Inspection
Cleaning, maintenance and inspection Cleaning, servicing and inspection  Clean, maintain and inspect pedelec as indicated on checklists. Complying with these cleaning instructions can increase operational reliability, reduce wear on components, extend the service life of components and ensure safety. Checklist: Before each ride Checklist: weekly tasks Check everything is sufficiently...
Page 183 Cleaning, maintenance and inspection Checklist: monthly tasks Checklist: monthly tasks Cleaning the battery See Section 7.3.2 Cleaning the motor See Section 7.3.3    Clean on-board computer See Section 7.3.1  Clean hub See Section 7.3.12  Clean on-board computer See Section 7.3.1 ...
Page 184 Cleaning, maintenance and inspection Checklist: Tasks performed at least every six months (or Checklist: Tasks performed at least every six months (or every 1,000 km) every 1,000 km) Check Bowden cables gear Check steering headset See Section 8.5.6   See Section 7.5.15.2 shift...
Page 185 Cleaning, maintenance and inspection CAUTION WARNING Crash and falling caused by unintentional Crash caused by brake failure activation Oil or lubricant on the brake disc in a disc brake There is a risk of injury if the electric drive system or on the rim of a rim brake can cause the brake is activated unintentionally.
Page 186: Before Each Ride
Cleaning, maintenance and inspection Before each ride 7.1.5 Checking the pannier rack Complying with these cleaning instructions is the only way to reduce wear on components, increase 1 Hold onto pedelec by its frame. Hold onto the operating hours and guarantee safety. pannier rack with the other hand.
Page 187: Checking The Suspension Seat Post
Cleaning, maintenance and inspection 7.1.9 Checking the suspension seat post 7.1.12 Checking the USB cover  Deflect and let the suspension seat post  If featured, check the position of the cover on the USB port on a regular basis and adjust if rebound.
Page 188: After Each Ride
Cleaning, maintenance and inspection After each ride 7.2.4 Cleaning the pedals Complying with these cleaning instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following items should be ready for use to clean the pedelec after each ride: ...
Page 189: Basic Cleaning
Cleaning, maintenance and inspection Basic cleaning 7.3.2 Cleaning the battery Complying with these basic cleaning instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following are required for basic cleaning: CAUTION Tool Cleaning agent Risk of fire and explosion due to penetration by...
Page 190: Clean Frame, Fork, Pannier Rack, Guards And Kickstand
Cleaning, maintenance and inspection 7.3.4 Clean Frame, fork, pannier rack, 7.3.7 Clean handles guards and kickstand 1 Clean handles with sponge, water and soapy water. 1 Soak the components with dish-washing 2 Rinse off component with water from a detergent if the dirt is thick and ingrained. watering can.
Page 191: Cleaning The Saddle
Cleaning, maintenance and inspection 7.3.9 Cleaning the saddle 7.3.12 Clean hub 1 Clean the saddle with lukewarm water and a 1 Put on protective gloves. cloth dampened with soapy water. 2 Remove dirt from hub with a sponge and soapy 2 Rinse off component with water from a water.
Page 192: Clean Brake
Cleaning, maintenance and inspection 7.3.15 Clean brake 7.3.18 Cleaning the chain 7.3.15.1 Clean handbrake Notice  Carefully clean the handbrake with a damp,  Never use aggressive (acid-based) cleaners, soft cloth. rust removers or degreasers when cleaning the chain. 7.3.16 Cleaning the brake disc ...
Page 193: Maintenance
Cleaning, maintenance and inspection Maintenance 7.4.1 Maintain frame Complying with these servicing instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Notice  Hard wax polish and protection wax are particularly resistant on gloss paintwork. These car accessory retail products are unsuitable for matt paint finishes.
Page 194: Maintain Pannier Rack
Cleaning, maintenance and inspection 7.4.3 Maintain pannier rack 4 If you have a Speedlifter Twist, also apply oil to the unlocking bolt groove in the Speedlifter body. 5 Apply a little acid-free lubricant grease 1 Dry pannier rack with a cloth. between the stem quick release lever and the sliding piece to reduce the quick release lever 2 Spray pannier rack with spray wax and leave to...
Page 195: Maintaining The Seat Post
Cleaning, maintenance and inspection 7.4.9 Maintaining the seat post 7.4.11 Maintaining the leather saddle 1 Carefully preserve screw connections with wax spray. In doing so, ensure that no wax is applied to the metal contact surfaces. Standard leather care products keep leather 2 Replace the assembly paste protective layer smooth and resistant, brighten its appearance and on the metal contact surfaces on the seat post...
Page 196: Maintaining The Gear Shift
Cleaning, maintenance and inspection 7.4.14 Maintaining the gear shift 7.4.16 Maintaining the chain Maintaining 7.4.14.1 the rear derailleur articu- lated shafts and jockey wheel Place newspaper or paper towels underneath to  collect chain oil. 1 Lift rear wheel.  Treat front and rear derailleur articulated 2 Turn the crank briskly in an anti-clockwise shafts and jockey wheels with Teflon spray.
Page 197: Maintaining The Chain And All-Round Chain Guard
Cleaning, maintenance and inspection 7.4.18 Maintaining the brake 7.4.16.1 Maintaining the chain and all-round chain guard 7.4.18.1 Maintaining the handbrake Place newspaper or paper towels underneath to  collect chain oil. Notice 1 Lift rear wheel. 2 Turn the crank briskly in an anti-clockwise ...
Page 198: Inspection
Cleaning, maintenance and inspection Inspection The following tools are required for an inspection: 7.5.1.1 Checking tyre pressure Notice Gloves If the tyre pressure is too low in the tyre, the tyre does not achieve its load bearing capacity. The Ring spanners 8 mm, 9 mm, 10 mm, 13 mm, 14 mm and 15 mm tyre is not stable and may come off the rim.
Page 199 Cleaning, maintenance and inspection Dunlop valve 5 Remove the bicycle air pump. Only applies to pedelecs with this equipment 6 Screw the valve cap tight. 7 Screw the rim nut gently against the rim with The tyre pressure cannot be measured on the the tips of your fingers.
Page 200: Checking The Tyres
Cleaning, maintenance and inspection 7.5.1.2 Checking the tyres 2 Check the side walls for wear. If there are any cracks or tears, the tyre must be replaced. The tread is far less important for bicycle tyres than it is for car tyres, for example. Consequently, tyres can still be used with a worn tread with the exception of tyres on mountain bikes.
Page 201: Checking The Rims
Cleaning, maintenance and inspection 7.5.1.3 Checking the rims 7.5.1.5 Checking the nipple well The nipple holes can weaken the tyre bed. WARNING  Check to see if cracks are emerging from the nipple holes. Crash caused by a worn rim ...
Page 202: Checking The Brake System
Cleaning, maintenance and inspection 7.5.2 Checking the brake system 7.5.2.2 Checking the hydraulic brake system CAUTION 1 Pull on the handbrake and check whether any brake fluid leaks out of the lines, connections or on the brake linings. Crash caused by brake failure Worn brake discs and brake linings and a lack of 2 If any brake fluid leaks from anywhere, take hydraulic fluid in the brake cable reduce the...
Page 203: Checking The Disc Brake
Cleaning, maintenance and inspection 7.5.2.4 Checking the disc brake Only applies to pedelecs with this equipment Checking the brake linings Checking the brake discs  Check that the brake linings are no less than Put on gloves as the brake disc is very sharp. ...
Page 204: Checking The Back-Pedal Brake
Cleaning, maintenance and inspection 7.5.2.5 Checking the back-pedal brake Only applies to pedelecs with this equipment There are sharp corners and edges on the back-  pedal brake. Wear gloves. 1 Hold and check counter support to ensure it is firmly attached to rear frame down tube.
Page 205: Checking The Chain
Cleaning, maintenance and inspection 7.5.3 Checking the chain 2 Add the two values together to calculate the deviation.  Check chain for rust, damage and chain links 3 Check the chain tension at three to four points. that are difficult to move. ...
Page 206: Check
Cleaning, maintenance and inspection 7.5.5.2 Check 1 Insert gauge between two chain links on the right-hand side. There is a different wear gauge for each chain, depending on the manufacturer: Figure 195: Gauge is inserted Figure 190: Example of a KMC gauge 2 Lower gauge down to the left-hand side.
Page 207: Checking The Belt
Cleaning, maintenance and inspection 7.5.6 Checking the belt  The tooth profile is pointed and teeth have worn thinner. Contact specialist dealer. The belt sprocket does need to be replaced. 7.5.7 Checking the belt for wear  Check belt for indications of wear: Figure 199: Indications of wear on a belt Figure 201: Worn tooth profile 1 Carbon tensile fibres are exposed...
Page 208: Gates Carbon Drive Mobile App
Cleaning, maintenance and inspection With any of these methods, the tension along the 1 Open app. belt may vary slightly, so you should repeat the 2 Click on the voltage symbol. process several times. Turn the pedal a quarter 3 Click on MEASURE. after each measurement.
Page 209: Eco Tension Tester
Cleaning, maintenance and inspection 3 Press the check gauge down with just one 7.5.9.3 ECO tension tester finger until it clicks into place. Not included in price 1 Attach the measuring stick on the belt. Figure 205: Pressing the check gauge down with one finger 4 Take reading where line A meets line B.
Page 210: Checking The Riding Light
Cleaning, maintenance and inspection 7.5.10 Checking the riding light 1 Check the cable connections on the headlight  If the headlight or rear lights do not come on, take pedelec out of service. Contact specialist and rear light for damage and corrosion and dealer.
Page 211: Checking The Stem
Cleaning, maintenance and inspection 7.5.11 Checking the stem 7.5.14 Checking the seat post 1 Take seat post out of the frame.  The stem and quick release system must be 2 Check seat post for cracks and corrosion. inspected at regular intervals. The specialist dealer should adjust them if they require 3 Reinsert seat post.
Page 212: Checking The Hub Gear
Cleaning, maintenance and inspection 7.5.15 Check gear shift 7.5.14.2 Checking the hub gear In the case of pedelecs with a hub gear or back- 1 Check that all gear shift components are free of pedal brake, the chain or the belt is tensioned by damage.
Page 213: Checking The Derailleur Gears
Cleaning, maintenance and inspection 7.5.15.3 Checking the derailleur gears 1 Check that there is clearance between the chain tensioner and spokes.  If there is no clearance or the chain scrapes against the spokes or tyres, contact your specialist dealer. 2 Check that there is clearance between the chain or rear derailleur and spokes.
Page 214: Adjusting Bowden-Cable-Operated Twist Grip, Dual-Cable
Cleaning, maintenance and inspection 7.5.18 Adjusting Bowden-cable-operated twist grip, dual-cable Only applies to pedelecs with this equipment  For a smooth gear shift, adjust the adjusting sleeves on the shifter housing.  There is noticeable play of 2 to 5 mm (1/2 gear) when you turn the twist grip.
Page 215: Inspection And Maintenance
Inspection and maintenance Inspection and maintenance Initial inspection Component-specific maintenance After 200 km or 4 weeks after purchase High-quality components require extra maintenance. Tasks require technical expertise, Vibrations produced while riding can cause special tools and special lubricants. The pedelec screws and springs that were tightened during may become damaged if the stipulated pedelec manufacture to settle or come loose.
Page 216 Inspection and maintenance Inspection and maintenance intervals for suspension fork Inspection and maintenance intervals for seat post SR SUNTOUR suspension fork by.schulz suspension seat post Maintenance 1 Every 50 hours Maintenance After the first  250 km; every  1,500 km after Maintenance 2 Every 100 hours ...
Page 217 Inspection and maintenance Inspection and maintenance intervals for rear frame Inspection and maintenance intervals for hub damper SHIMANO 11-speed hub RockShox rear frame damper Internal oil change and maintenance 1,000 km after Service air chamber assembly Every 50 hours start of use, then ...
Page 218: Carry Out Initial Inspection
Inspection and maintenance CAUTION WARNING Hazard for the environment due to toxic Injury due to damaged brakes substances Special tools and specialist knowledge are The brake system contains toxic and required to repair the brakes. Incorrect or environmentally harmful oils and lubricants. Such unauthorised assembly can damage the brakes.
Page 219: Perform Major Inspection
Inspection and maintenance Perform major inspection Complying with these inspection and maintenance instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Diagnosis and documentation of current status Components Frequency Description Criteria Measures if rejected Inspection/ Accept- Inspection...
Page 220 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.7 O.K. Dirt Cleaning month Once a Care Section 7.4.8 … O.K. Untreated Talcum powder Handles month before Wear; check if fas- Section 7.1.11 …...
Page 221 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance 6 months … Section 7.4.10 O.K. Untreated 6 months Wear Section 7.5.1.3 … O.K. Defective rim New rim as specified in Rims the parts list Once a Wear on brake Section...
Page 222 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Once a Cleaning … Section 7.3.8 O.K. Dirt Cleaning month 6 months Care … Section 7.4.9.2 O.K. Untreated Assembly paste Carbon seat post 6 months Complete clean, …...
Page 223 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Venting … See manufac- O.K. 50 hours turer Cleaning … See manufac- O.K. 50 hours turer Venting … See manufac- O.K. 200 hours turer RockShox dropper post Complete mainte-...
Page 224 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Drive/gear shift 6 months Check for damage Check for … O.K. Damage Refasten if necessary or Chain/cassette/ damage replace as specified in pinion/chainring parts list Chain guard/ 6 months Check for damage...
Page 225 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Accept- Inspection Tests Maintenance Rejection ance Miscellaneous before Stability Section 7.1.5 … O.K. Loose Firm each ride Once a Dirt … Section 7.3.4 O.K. Dirt Cleaning month Pannier rack 6 months Maintenance …...
Page 226: Inspect Frame
Inspection and maintenance 8.5.1 Inspect frame 8.5.3 Inspecting and maintaining the rear frame damper 1 Check frame for cracks, warping and damage Only applies to pedelecs with this equipment to the paintwork.  If there are any cracks, warping or damage to the paintwork, remove the pedelec from WARNING service.
Page 227: Inspecting The Gear Hub
Inspection and maintenance 8.5.5 Inspecting the stem CAUTION Incorrectly fastened screws may come loose due to impact. The stem may no longer be firmly fixed Hazard for the environment due to toxic in its position as a result. This will cause a crash substances with injuries.
Page 228: Inspecting The Axle With Quick Release
Inspection and maintenance 8.5.7 Inspecting the axle with quick  The quick release lever is flush with the lower release housing.  You should be able to see slight impression on the palm of your hand when you close the quick CAUTION release lever.
Page 229: Inspecting The Fork
Inspection and maintenance 8.5.8 Inspecting the fork 8.5.8.1 Inspecting the carbon suspension fork Only applies to pedelecs with this equipment WARNING 1 Remove fork. 2 Check fork for cracks, warping and damage to Injury due to explosion the paintwork. The air chamber is pressurised. When the air 3 You need to distinguish between scratches on system in a faulty suspension fork is maintained, the paintwork and impacts if the carbon...
Page 230: Inspecting The Seat Post
Inspection and maintenance 8.5.9 Inspecting the seat post 8.5.9.2 Inspecting and greasing BY.SCHULZ suspension seat post Only applies to pedelecs with this equipment WARNING 1 Remove seat post from the frame. Intoxication from lubrication oil 2 Remove safety and protective cover. The lubrication oil for Eightpins seat posts is toxic 3 Clean seat post on the inside and outside.
Page 231: Inspecting And Greasing Rs Suntour Suspension Seat Post
Inspection and maintenance 8.5.9.3 Inspecting and greasing RS SUNTOUR suspension seat post Only applies to pedelecs with this equipment 1 Remove seat post from the frame. 2 Remove safety and protective cover. 3 Examine seat post rack for scratches, cracks and fractures.
Page 232: Troubleshooting, Fault Clearance And Repair
Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Preventing pain A pedelec is a sports vehicle which promotes health. After the first few rides, you may experience sore muscles the next day. However, permanent pain should never occur during or after a ride. Medical problems may be the cause of pain.
Page 233: Sitting Discomfort
Troubleshooting, fault clearance and repair 9.1.1 Sitting discomfort Around 50% of all pedelec riders experience Solution sitting discomfort: • Adopt an optimal riding position (see • Pressure pain in the sitting bones Section 6.5.3). • Pain in the lower back •...
Page 234: Pain In Shoulders And Nape Of Neck
Troubleshooting, fault clearance and repair 9.1.4 Pain in shoulders and nape of neck The weight of the upper body places a strain on Solution the shoulders due to the bent-forward posture. • A more upright riding position will The more stretched the position is, the more strain immediately reduce pain.
Page 235: Knee Pain
Troubleshooting, fault clearance and repair 9.1.7 Knee pain Pedelec riding is a sport that is easy on the knee Solution joints and is recommended for beginners. Very • Contact specialist dealer. Have the powerful forces are transmitted from the thigh to pedelec adjusted (see Section 6.5).
Page 236: Troubleshooting And Fault Clearance
Troubleshooting, fault clearance and repair Troubleshooting and fault clearance The on-board computer indicates whether a critical or less critical error has arisen in the drive system. The error messages generated by the drive system can be read in the eBike Flow app and by the specialist dealer.
Page 237: Errors In Assistance Function
Troubleshooting, fault clearance and repair 9.2.2 Errors in assistance function Symptom Cause Remedy Assistance is not Is the battery charged sufficiently? Check battery is charged. available. Recharge the battery if it is almost flat. Is the system switched on?  Press On-Off button (battery). ...
Page 238: Battery Errors
Troubleshooting, fault clearance and repair 9.2.3 Battery errors Symptom Cause Remedy The battery discharges The battery may be at the end of its  Replace old battery with new one. very quickly. useful life. The battery cannot be Is the charger mains plug firmly Disconnect the charger mains plug and plug it in again.
Page 239: Display Screen Errors
Troubleshooting, fault clearance and repair Symptom Cause Remedy There is an unusual Remove from the battery immediately. smell. Contact the fire service immediately. Observe all the warnings in Section 2 Safety. Fumes are emitted from Remove from the battery immediately. the battery.
Page 240: Problems With Disc Brakes
Troubleshooting, fault clearance and repair 9.2.6 Problems with disc brakes Symptom Cause Remedy Ringing and unusual  Contact specialist dealer. Fit a city or trekking tyre. sounds from the disc Riding on tarmac with off-road tyres brake Dirty or greasy brake disc ...
Page 241: Problems With Back-Pedal Brake
Troubleshooting, fault clearance and repair 9.2.7 Problems with back-pedal brake Symptom Cause Remedy Contact specialist dealer. Lubricate brake hub. Brake is too sensitive Replace brake shoe unit. Contact specialist dealer. Replace brake shoe unit. Brake is too weak If the problem should persist, replace the internal hub unit. The rider needs to push Contact specialist dealer.
Page 242: Problems With Freewheel
Troubleshooting, fault clearance and repair 9.2.8 Problems with freewheel Symptom Cause Remedy  Cover forgotten after fitting. Contact specialist dealer. Check installation correct. Freewheel blocked  Contact specialist dealer. Measure the length of the socket. If After fitting, socket was compressed by over-tightening the quick-release axle.
Page 243: Problems With Hub Gear
Troubleshooting, fault clearance and repair 9.2.9 Problems with hub gear Symptom Cause Remedy A noise is heard when the All gear speeds except 1. pedals are turning. A noise is heard when the pedelec is pushed All gear speeds except 1. backwards.
Page 244 Troubleshooting, fault clearance and repair Symptom Cause Remedy Strange noises occur  when the brakes are Contact specialist dealer. applied. Rotation feels stiff during  Contact specialist dealer. free rotation. Chain jumps between the  gearwheels when gear is Gearwheels and/or chain worn. Contact specialist dealer.
Page 245: Problem With Sr Suntour Suspension Fork
Troubleshooting, fault clearance and repair 9.2.10 Problem with SR SUNTOUR suspension fork 9.2.10.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a "pogo stick" effect, where the wheel if the wheel bounces back from the ground. Body lifts from the ground in an uncontrolled way.
Page 246: Rebounding Too Slowly
Troubleshooting, fault clearance and repair 9.2.10.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.
Page 247: Suspension Too Soft On Inclines
Troubleshooting, fault clearance and repair 9.2.10.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The deflection is quickly used up, body weight shifts forward and the pedelec loses some momentum. Figure 224: Excessively soft suspension in the suspension fork on hilly terrain Solution ...
Page 248: Excessively Hard Damping On Bumps
Troubleshooting, fault clearance and repair 9.2.10.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control. Traction decreases when the wheel no longer touches the ground.
Page 249: Lighting Does Not Work
Troubleshooting, fault clearance and repair 9.2.11 Lighting does not work Symptom Cause Remedy The front light or rear light Take pedelec out of service immediately. The default settings in the electric drive does not go on, even system have probably been configured Contact specialist dealer.
Page 250: Other Errors
Troubleshooting, fault clearance and repair Other errors Symptom Cause Remedy Two beeps will sound if a Pressed switch mode has been  This is not a malfunction. switch is pressed but the deactivated. switch cannot be operated. Three beeps are A fault or warning has ...
Page 251: Repair
Troubleshooting, fault clearance and repair Repair 9.4.3 Repairing the suspension fork Special expertise and tools are required for many repairs. For this reason, repairs may only be 9.4.3.1 Removing paint damage on the fork carried out at a specialist dealer. These include: •...
Page 252: Replacing The Riding Light
Troubleshooting, fault clearance and repair 9.4.4 Replacing the riding light  Only use components in the corresponding power class for replacement. 9.4.5 Adjusting the headlight  The headlight must be positioned so that its light beam shines on the road 10 m in front of the pedelec (see Section 6.4).
Page 253: Replacing Pedelec Components If Lock Function Is Installed
9.4.7 Replacing pedelec components if lock function is installed 9.4.7.1 Replacing a smartphone 1 Install Bosch eBike connect app on the new smartphone. 2 Log on using the same account which was used to activate the lock function. 3 Connect on-board computer with the smartphone while the on-board computer is in use.
Page 254: Recycling And Disposal
Recycling and disposal Recycling and disposal This device is marked according to the recycling saves reserves of raw materials and European Directive 2012/19/EU on ensures that all the regulations for protection of waste electrical and electronic health and the environment are adhered to when equipment –...
Page 255 Recycling and disposal Waste type Disposal Dispose of Residual waste Residual waste bin (grey bin) Biodegradable lubricants Residual waste bin (grey bin) Biodegradable oils Cleaning cloths covered in biodegradable oil Filament lamps, halogen lamps Residual waste bin (grey bin) Hazardous waste Recycling Batteries, rechargeable batteries Return to the battery manufacturer.
Page 256: Documents
Documents Documents 11.1 Assembly report Frame number: Date: Components Description Criteria Measures if rejected Assembly/ Accept- Tests Rejection inspection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstands Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
Page 257 Documents Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.
Page 258: Inspection And Maintenance Log
Documents 11.2 Inspection and maintenance log Diagnosis and documentation of current status Date: Frame number: Measures if Component Frequency Description Criteria rejected Accept- Inspection Test Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Check mount Kickstands 6 months Functional check O.K.
Page 259 Documents Accept- Inspection Test Rejection ance Brake system Check mount Handbrake 6 months O.K. Loose Retighten screws fastening Top up brake fluid; Depending on time of take Pedelec out of Brake fluid 6 months Check fluid level O.K. Too little year service if damaged;...
Page 260 Documents Accept- Inspection Test Rejection ance Electric drive system Check for damage Functional check O.K. No screen, Restart; test battery; On-board defective new software or new 6 months computer screen display on-board computer; remove from service Control panel Check Functional check O.K.
Page 261 Documents Notes MY23K0a - 52_1.0_02.09.2022...
Page 262: Parts List
Pedal ZECURE, VP-821 Crank set SAMOX Length: 170 mm Chain/belt Chain wheel/belt sprocket Chain guard HORN, Catena … Chain guide Motor BOSCH, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH, LED Remote (BRC3600) See Section 3.6.5 MY23K0a - 52_1.0_02.09.2022...
Page 263 Documents BOSCH, Intuvia 100 (BHU3200) See Section 3.6.6 Display Display mount (BDS3YYY) See Section 3.6.7 Control panel … … BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or Rechargeable battery PowerTube 625 (BBP376Y) or PowerTube 750 (BBP377Y) Charger BOSCH, 4A charger( BPC3400) Charger, charging current (max.): 4 A...
Page 264: E-Comfort P5 (Rt)
Length: 170 mm Chain/belt Chain wheel/belt sprocket Chain guard HORN, Catena … Chain guide Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display Display mount (BDS3YYY) See Section 3.6.7...
Page 265 BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or Rechargeable battery PowerTube 625 (BBP376Y) or PowerTube 750 (BBP377Y) Charger BOSCH™, 4A Charger (BPC3400) Charger, charging current (max.): 4 A Brake lever SHIMANO BR-MT200 Front | Rear Brake SHIMANO BR-MT200 Hydraulic disc brake, 2-piston...
Page 266: E-Comfort P5 Belt (Fl)
Chain/belt teeth: 125; length: 1375 Chain wheel/belt sprocket Chain guard HORN, Catena … Chain guide Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display Display mount (BDS3YYY) See Section 3.6.7...
Page 267 Power/amount of energy: 600 W PowerTube 750 (BBP377Y) or Weight, approx. 3.0 kg ± 100 g PowerPack 600 (BBP356Y) Protection rating IP 54 Charger BOSCH™, 4A Charger (BPC3400) Charger, charging current (max.): 4 A Brake lever SHIMANO BR-MT200 Front | Rear Brake...
Page 268: E-Comfort P5 Belt (Rt)
Belt, polyurethane/carbon, pitch: 11, number of teeth: 125; length: 1375 Chain wheel/belt sprocket Chain guard HORN, Catena … Chain guide Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 Display BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7...
Page 269 Power/amount of energy: 600 W PowerTube 750 (BBP377Y) or Weight, approx. 3.0 kg ± 100 g PowerPack 600 (BBP356Y) Protection rating IP 54 Charger BOSCH™, 4A Charger (BPC3400) Charger, charging current (max.): 4 A Brake lever SHIMANO BR-MT200 Front | Rear Brake...
Page 270: Quadriga Comp Cx11 Lg
SAMOX Length: 170 mm Chain/belt SHIMANO, Linkglide CN-LG500 Chain Chain wheel/belt sprocket Chain guard KETTLER, Quadriga … Chain guide Motor BOSCH™, Performance Line CX (BDU3740) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 MY23K0a - 52_1.0_02.09.2022...
Page 271 Documents Display BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7 Control panel … … Rechargeable battery BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or Capacity: 16.65 Ah PowerTube 625 (BBP376Y) or Power/amount of energy: 600 W PowerTube 750 (BBP377Y) or Weight, approx.
Page 272: Quadriga Cx10 Lg
SHIMANO, Linkglide CN-LG500 Chain Chain wheel/belt sprocket Chain guard KETTLER, Quadriga … Chain guide Motor BOSCH™, Performance Line CX (BDU3740) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 Display BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7...
Page 273 Power/amount of energy: 600 W PowerTube 750 (BBP377Y) or Weight, approx. 3.0 kg ± 100 g PowerPack 600 (BBP356Y) Protection rating IP 54 Charger BOSCH™, 4A Charger (BPC3400) Charger, charging current (max.): 4 A Brake lever TEKTRO, HD-T532 3-finger lever Front | Rear...
Page 274: Quadriga Cx5 Hd Benelux Belt (Fl)
Belt, polyurethane/carbon, pitch: 11, number of teeth: 125; length: 1375 Chain wheel/belt sprocket Chain guard KETTLER, Quadriga … Chain guide Motor BOSCH™, Performance Line CX (BDU3740) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 MY23K0a - 52_1.0_02.09.2022...
Page 275 Documents Display BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7 Control panel … … Rechargeable battery BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or Capacity: 16.65 Ah PowerTube 625 (BBP376Y) or Power/amount of energy: 600 W PowerTube 750 (BBP377Y) or Weight, approx.
Page 276: Quadriga P5 (Fl)
Belt, polyurethane/carbon, pitch: 11, number of teeth: 125; length: 1375 Chain wheel/belt sprocket Chain guard KETTLER, Quadriga … Chain guide Motor Performance Line CX (BDU3740) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 MY23K0a - 52_1.0_02.09.2022...
Page 277 Documents Display BOSCH Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (dedicated display socket) See Section 3.6.7 Control panel … … Rechargeable battery BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or Capacity: 16.65 Ah PowerTube 625 (BBP376Y) or Power/amount of energy: 600 W PowerTube 750 (BBP377Y) Weight, approx.
Page 278: Quadriga P5 (Rt)
Crank set SAMOX Length: 170 mm Chain/belt KMC, Z610 Chain Chain wheel/belt sprocket Chain guard KETTLER, Quadriga … Chain guide Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 MY23K0a - 52_1.0_02.09.2022...
Page 279 Documents Display BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7 Control panel … … Rechargeable battery BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or Capacity: 16.65 Ah PowerTube 625 (BBP376Y) or Power/amount of energy: 600 W PowerTube 750 (BBP377Y) or Weight, approx.
Page 280: Quadriga P5 Hd Benelux Belt (Rt)
Belt, polyurethane/carbon, pitch: 11, number of teeth: 125; length: 1375 Chain wheel/belt sprocket Chain guard KETTLER, Quadriga … Chain guide Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 Display BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7...
Page 281 Documents Control panel … … Rechargeable battery BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or Capacity: 16.65 Ah PowerTube 625 (BBP376Y) or Power/amount of energy: 600 W PowerTube 750 (BBP377Y) or Weight, approx. 3.0 kg ± 100 g PowerPack 600 (BBP356Y)
Page 282: Quadriga Town & Country Cx10 Lg
Belt, polyurethane/carbon, pitch: 11, number of teeth: 125; length: 1375 Chain wheel/belt sprocket Chain guard KETTLER, Quadriga … Chain guide Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 Display BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7...
Page 283 Power/amount of energy: 600 W PowerTube 750 (BBP377Y) or Weight, approx. 3.0 kg ± 100 g PowerPack 600 (BBP356Y) Protection rating IP 54 Charger BOSCH™, 4A Charger (BPC3400) Charger, charging current (max.): 4 A Brake lever TEKTRO, HD-T532 3-finger lever Front | Rear...
Page 284: Traveller E-Gold 10 Plus
KMC, E10S Chain Chain wheel/belt sprocket Chain guard HORN, Catena … Chain guide Motor BOSCH, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH, LED Remote (BRC3600) See Section 3.6.5 Display BOSCH, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7...
Page 285 Documents Rechargeable battery BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or PowerTube 625 (BBP376Y) or PowerTube 750 (BBP377Y) Charger BOSCH, 4A charger( BPC3400) Charger, charging current (max.): 4 A Brake lever TEKTRO, 3-finger lever Front | Rear Brake SHIMANO BR-MT200...
Page 286: Traveller E-Gold 10 Plus (Fw)
128; length: 1408 Chain wheel/belt sprocket Chain guard HORN, Catena … Chain guide Motor BOSCH, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH, LED Remote (BRC3600) See Section 3.6.5 Display BOSCH, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7...
Page 287 Documents Rechargeable battery BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or PowerTube 625 (BBP376Y) or PowerTube 750 (BBP377Y) Charger BOSCH, 4A charger( BPC3400) Charger, charging current (max.): 4 A Brake lever TEKTRO, 3-finger lever Front | Rear Brake SHIMANO BR-MT200...
Page 288: Traveller E-Gold 5 Plus (Fl)
Belt, polyurethane/carbon, pitch: 11, number of teeth: 128; length: 1408 Chain wheel/belt sprocket Chain guard HORN, Catena … Chain guide Motor BOSCH, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH, LED Remote (BRC3600) See Section 3.6.5 Display BOSCH, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7...
Page 289 Rechargeable battery BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or PowerTube 625 (BBP376Y) or PowerTube 750 (BBP377Y) Charger BOSCH, 4A charger( BPC3400) Charger, charging current (max.): 4 A Brake lever SHIMANO, BL-MT200 SHIMANO BR-MT200 Front | Rear Brake SHIMANO BR-MT200...
Page 290: Traveller E-Gold 5 Plus Rt
KMC, Z1EHX Chain Chain wheel/belt sprocket Chain guard HORN, Catena … Chain guide Motor BOSCH, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH, LED Remote (BRC3600) See Section 3.6.5 Display BOSCH, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7...
Page 291 Rechargeable battery BOSCH, See Section 3.6.8 PowerTube 500 (BBP375Y) or PowerTube 625 (BBP376Y) or PowerTube 750 (BBP377Y) Charger BOSCH, 4A charger( BPC3400) Charger, charging current (max.): 4 A Brake lever SHIMANO, BL-MT200 SHIMANO BR-MT200 Front | Rear Brake SHIMANO BR-MT200...
Page 292: Charger Operating Instructions
Documents 11.4 Charger operating instructions MY23K0a - 52_1.0_02.09.2022...
Page 293 Documents 4A Charger MY23K0a - 52_1.0_02.09.2022...
Page 294 Documents MY23K0a - 52_1.0_02.09.2022...
Page 295 Documents MY23K0a - 52_1.0_02.09.2022...
Page 296 Documents MY23K0a - 52_1.0_02.09.2022...
Page 297 Documents MY23K0a - 52_1.0_02.09.2022...
Page 298 Documents MY23K0a - 52_1.0_02.09.2022...
Page 299: Glossary
Glossary Glossary Wear Braking distance Source: DIN 31051: reduction in useful life (4.3.4), Source: EN 15194:2017: distance travelled by a caused by chemical and/or physical processes. pedelec between the commencement of braking and the point at which the pedelec comes to rest. Shut-off speed Fracture Source: EN 15194:2017: speed reached, by the...
Page 300 Glossary Spare part Total deflection Source: EN 13306:2018-02, 3.5: item intended to Source: Benny Wilbers, Werner Koch: Neue replace a corresponding item in order to retain or Fahrwerkstechnik im Detail (New chassis maintain the original required function of the item. technology in detail): The distance that the wheel travels between an unloaded and a loaded Folding bicycle...
Page 301 Glossary Cargo bike Continuous power rating Source: DIN 79010: pedelec mainly designed to Source: ISO 15194:2017, output power specified carry goods. by the manufacturer at which the motor reaches its thermal equilibrium under the specified Wheel ambient conditions. Source: ISO 4210 - 2: unit or combination of hub, Negative deflection rim and spokes or disc, but excluding tyre assembly.
Page 302: Abbreviations
Glossary 12.1 Abbreviations Quick-release device, quick release Source: EN 15194:2017: lever actuated Abbrevia- mechanism that connects, retains or secures a Meaning/derivation tion wheel or any other component. Anti-blocking system EPAC Electric power assisted cycle Off-road rough terrain Permitted total weight Source: EN 15194:2017: rough gravel tracks, Table 90: Table of abbreviations forest trails and other generally off-road tracks...
Page 303: Appendix
Appendix Appendix Translation of the original EC/EU Declaration of Conformity Manufacturer Authorised representative for documentation* KETTLER Alu-Rad GmbH Janine Otto Longericher Str. 2 c/o ZEG Zweirad-Einkaufs-Genossenschaft eG 50739 Köln, Germany Longericher Str. 2 50739 Köln, Germany The machine, pedelec types: KB084-xxFW E-COMFORT P5 (FL) City and trekking bicycle...
Page 304 Appendix KB188-xxKW QUADRIGA TOWN & COUNTRY CX10 LG (625) City and trekking bicycle KB188-xxKW QUADRIGA TOWN & COUNTRY CX10 LG (625) City and trekking bicycle KB188-xxKD QUADRIGA TOWN & COUNTRY CX10 LG (750) City and trekking bicycle KB188-xxKD QUADRIGA TOWN & COUNTRY CX10 LG (750) City and trekking bicycle KB188-xxKW...
Page 305: Directive Declaration Of Conformity With Red Directive
Appendix Directive declaration of conformity with RED Directive LED Remote Intuvia 100 Robert Bosch GmbH, Bosch eBike Systems, Robert Bosch GmbH, Bosch eBike Systems, hereby declares that the LED Remote radio hereby declares that the Intuvia 100 radio system system type complies with Directive 2014/53/EU.
Page 306: Keyword Index
Keyword index Keyword index Bowden cable, 55 Carbon suspension fork, - check, 202 - inspect, 229 Activity tracking, Brake cable, 55 Carcass, 46 - activate 148 torque, 81 position, 45 Air valve, 38 Brake calliper, 56 Cargo bike, 301 position, 38 position, 56 Cassette, Articulated shaft,...
Page 307 Keyword index Crown, 42, 43, 44 French valve, see Presta valve Hub, 49 Front derailleur, - adjust ROHLOFF 213 - clean, 191 - clean, 191 Decommissioning, 299 torque, 89 - maintain 195 Derailleur gears, Front light, 59 - service 217 - check 211 position, 32 hub, 32...
Page 308 Keyword index Minimum insertion depth - use, 163 - inspect, 226 marking, 122 position, 32 - maintain, 217, 226 Minimum insertion depth, 301 Parts list, 303 -adjust sag, 139 Minus button, 63, 173 Patent seat post, 52 Rear frame fork end, 33 Model year, 301 Pedal, 57 Rear frame seat stay, 33...
Page 309 Keyword index Sclaverand valve, see Presta Suspension seat post 52 Wheel, 32, 45, 301 valve Suspension seat post, - check concentricity 186 Seat post, 32, 52, 301 - clean, 188 - check, 198 - check 187, 211 - maintain, 195 - fit 102, 103, 106, 107 - clean, 190 Switching element,...

Bosch KB069 RW Series Translation Of Original Operating Instructions

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