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Husqvarna 701 Enduro 2023 Owner's Manual

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OWNER'S MANUAL 2023
701 Enduro
Art. no. 3402672en

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Summary of Contents for Husqvarna 701 Enduro 2023

  • Page 1 OWNER'S MANUAL 2023 701 Enduro Art. no. 3402672en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Emergency OFF switch....... 20 MEANS OF REPRESENTATION......5 Start button......... 20 Symbols used ........5 Combination switch ......21 Formats used ........5 6.10 Ignition and steering lock....21 SAFETY ADVICE ..........6 6.11 Overview of indicator lamps ....
  • Page 5 TABLE OF CONTENTS 11.2 Adjusting the compression damping 12.28 Checking the rubber grip ....64 of the fork..........45 12.29 Checking/correcting the fluid level 11.3 Adjusting the rebound damping of of the hydraulic clutch ......64 the fork..........46 12.30 Removing engine guard...... 65 11.4 Compression damping of the shock 12.31 Installing the engine guard....
  • Page 6 TABLE OF CONTENTS 15.12 Adjusting the headlight range ..... 96 SUBSTANCES..........131 15.13 Changing the turn signal bulb..... 97 AUXILIARY SUBSTANCES......133 15.14 ACC1 and ACC2 ......... 97 STANDARDS ..........135 15.15 Diagnostics connector ......98 INDEX OF SPECIAL TERMS ......136 COOLING SYSTEM.........

  • Page 7: Means Of Representation 1

    Indicates work that requires expert knowledge and technical understanding. In the interests of your own safety, have these jobs performed by an authorized Husqvarna Motorcycles workshop. Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.

  • Page 8: Safety Advice

    This vehicle is only authorized for operation on public roads in its homologated version. When used in a dusty environment, it may be necessary to use air filter protection. Your authorized Husqvarna Motorcycles dealer will be glad to advise you. Misuse The vehicle must only be used as intended.

  • Page 9: Overview Of Labels

    SAFETY ADVICE 2 Overview of labels V01474-10 Information, chain tension Information, suspension setting Information, noise emission Type label, USA Type label, Canada Information, emission control Information on tires Information, putting into operation Information, chain tension W00171-10...
  • Page 10 2 SAFETY ADVICE Information, suspension setting W00129-10 W00152-10 Information, noise emission W00154-10 Type label, USA W00154-10 Type label, Canada...

  • Page 11: Reporting Safety Defects

    If the NHTSA receives multiple similar complaints, it may open an investigation. and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Husqvarna Motorcycles North America, Inc.

  • Page 12: Noise Emission Warranty

    As the owner of the motorcycle, you are responsible for the required maintenance specified in the Owner's Manual. Please note that Husqvarna Motorcycles is entitled to reject warranty claims if your motorcycle or a part fails due to misuse, negligence, an accident, participation in racing or similar events, improper service work, or unauthorized modifications.

  • Page 13: Consumer Rights

    SAFETY ADVICE 2 2.10 Consumer rights Warranty claims should be submitted to a Husqvarna Motorcycles workshop. If you are not satisfied, please contact: Husqvarna Motorcycles North America, Inc., c/o KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA Phone: (440) 985–3553...

  • Page 14: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. 2.14...

  • Page 15: Owner's Manual

    The Owner's Manual can be downloaded several times using the QR code or the link on the delivery certificate. The Owner's Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website. A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer.

  • Page 16: Important Notes

    3 IMPORTANT NOTES Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.

  • Page 17: View Of Vehicle 4

    VIEW OF VEHICLE 4 View of vehicle, front left (example) V01912-10 Clutch lever ( p. 19) Seat Fuel tank filler cap Grab handles ( p. 23) Passenger foot pegs ( p. 24) Side stand ( p. 25) Seat release ( p.

  • Page 18: View Of Vehicle, Rear Right (Example)

    4 VIEW OF VEHICLE View of vehicle, rear right (example) V01913-10 Ignition and steering lock ( p. 21) Light switch ( p. 20) Turn signal switch ( p. 20) Horn button ( p. 19) Emergency OFF switch ( p. 20) Start button ( p.

  • Page 19: Serial Numbers

    SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Type label The USA type label is located on the right side of the frame. The type label Canada is located on the left side of the frame.

  • Page 20: Engine Number

    5 SERIAL NUMBERS Engine number The engine number is stamped on the left side of the engine under the engine sprocket. 401949-10 Fork part number The fork part number is stamped on the inner side of the fork stub. 401947-10 Shock absorber article number The shock absorber article number is on the left side of the...

  • Page 21: Controls 6

    CONTROLS 6 Clutch lever Clutch lever is fitted on the handlebar on the left. The clutch is activated hydraulically and adjusts itself automati- cally. V01899-10 Hand brake lever The hand break lever is fitted on the right side of the handle- bar.

  • Page 22: Light Switch

    6 CONTROLS Light switch The light switch is fitted on the left side of the handlebar. Possible states Low beam on – Light switch is turned downwards. In this position, the low beam and tail light are switched High beam on – Light switch is turned upwards. In this position, the high beam and the tail light are switched on.

  • Page 23: Combination Switch

    Each time the ignition is switched on, all three switch LEDs light up for a function check. If all three LEDs light up during operation, a malfunction has been detected by the engine control unit. Contact an authorized Husqvarna Motorcycles workshop immedi- ately. H02887-01 6.10 Ignition and steering lock The ignition and steering lock is located in front of the seat.

  • Page 24: Overview Of Indicator Lamps

    S02154-01 – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop. The coolant temperature warning lamp lights up red – The coolant temperature has reached a critical value.

  • Page 25: Closing The Fuel Tank Filler Cap

    CONTROLS 6 – Lift cover of fuel tank filler cap and insert the ignition key. – Turn the ignition key 90° counterclockwise and take off the fuel tank filler cap. Info The fuel tank filler cap has a fuel tank breather. S02150-10 6.13 Closing the fuel tank filler cap...

  • Page 26: Passenger Foot Pegs

    6 CONTROLS 6.16 Passenger foot pegs The passenger foot pegs can be folded up and down. Possible states Passenger foot pegs folded up – For operation without a • passenger. Passenger foot pegs folded down – For operation with a •...

  • Page 27: Side Stand

    CONTROLS 6 6.19 Side stand The side stand is located on the left of the vehicle. The side stand is used for parking the motorcycle. Info The side stand must be folded up during motorcycle use. The side stand is coupled with the safety starting system; follow the riding instructions.

  • Page 28: Combination Instrument

    7 COMBINATION INSTRUMENT Overview Overview of indicator lamps ( p. 22) Left button Display Right button S02155-10 Activation Activating combination instrument The combination instrument is activated when one of the buttons is pressed or an impulse comes from the wheel speed sensor. S02156-10 Messages on the combination instrument Possible states...
  • Page 29 COMBINATION INSTRUMENT 7 – Wait for 5 seconds. The combination instrument changes to the next menu item. The symbol flashes. – Press one of the buttons to select the 24h display or 12h dis- play for the clock. 401911-01 – Wait for 5 seconds.

  • Page 30: Setting The Kilometers Or Miles

    7 COMBINATION INSTRUMENT Setting the kilometers or miles Info If the unit is changed, the value ODO is retained and converted accordingly. Condition The motorcycle is stationary. – Press and hold both buttons for 3 - 5 seconds. The Setup menu is displayed. The UNIT display flashes. –...

  • Page 31: Setting The Service Display

    COMBINATION INSTRUMENT 7 Setting the service display Condition The motorcycle is stationary. – Press and hold both buttons for 3 - 5 seconds. The Setup menu is displayed. The UNIT display flashes. – Wait for the menu of the service display to flash.

  • Page 32: Speed, Time, And Dst2 Distance 2

    7 COMBINATION INSTRUMENT Speed, time, and DST2 distance 2 – Press one of the buttons until DST2 appears on the combina- tion instrument. KM/H or M/H shows the speed. shows the time. DST2 shows the distance 2 since the last reset, such as between two refueling stops.

  • Page 33: Preparing For Use 8

    When using your vehicle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.

  • Page 34: Running In The Engine

    8 PREPARING FOR USE – Do not make any trips that exceed your ability and experience. – Hold the handlebar firmly with both hands and keep your feet on the footrests when riding. – Run the engine in. ( p. 32) Running in the engine –...
  • Page 35 PREPARING FOR USE 8 Warning Danger of accidents Luggage which has slipped impairs visibility. If the tail light is covered, you are less visible to traffic behind you, especially when it is dark. – Check that your luggage is fixed properly at regular intervals. Warning Danger of accidents A high payload alters the handling characteristic and increases the stopping distance.

  • Page 36: Riding Instructions

    9 RIDING INSTRUCTIONS Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –...
  • Page 37 Take the weight off the side stand and swing it back up with your foot as far as it will go. Switching off the ABS Husqvarna Motorcycles recommends riding with ABS at all times. However, situations may arise in which ABS is not advantageous.

  • Page 38: Starting Off

    9 RIDING INSTRUCTIONS Starting off – Pull the clutch lever, engage 1st gear, release the clutch lever slowly and simultaneously open the throttle carefully. Shifting, riding Warning Danger of accidents Abrupt load alterations can cause the vehicle to get out of control. –...
  • Page 39 Check and, if necessary, correct the coolant level on the cooling system while it is in a cooled state. Info If unusual noises occur during operation, stop immediately, switch off the engine, park the vehicle prop- erly, and contact an authorized Husqvarna Motorcycles workshop. – Shift into a higher gear when conditions allow (incline, road situation, etc.).

  • Page 40: Braking

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
  • Page 41 RIDING INSTRUCTIONS 9 Warning Danger of accidents The brake system fails in the event of overheating. If the foot brake lever is not released, the brake linings drag continuously. – Take your foot off the foot brake lever if you do not want to brake. Warning Danger of accidents Higher total weight increases the stopping distance.

  • Page 42: Stopping, Parking

    9 RIDING INSTRUCTIONS Stopping, parking Warning Risk of injury People who act without authorization endanger themselves and others. – Do not leave the vehicle unattended if the engine is running. – Protect the vehicle against access by unauthorized persons. – Lock the steering and remove the ignition key if you leave the vehicle unattended. Warning Danger of burns Some vehicle components become very hot when the vehicle is operated.

  • Page 43: Transport

    RIDING INSTRUCTIONS 9 Transport Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. – Do not park the vehicle near to materials which are highly flammable or explosive. –...

  • Page 44: Refueling

    In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.

  • Page 45: Service Schedule 10

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up-to- date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husqvarna Motorcycles dealer will be glad to advise you.
  • Page 46 Final check: Check the vehicle is roadworthy and take a test ride. ○ ● ● ● ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcy- cles diagnostics tool. ○ ● ● ● ● ●...

  • Page 47: Tuning The Chassis 11

    TUNING THE CHASSIS 11 11.1 Fork/shock absorber The fork and the shock absorber offer many options for adapting the chassis to the riding style and the payload. Info The recommendations for the suspension setting are shown in table . The table is located on the underside of the front rider's seat.

  • Page 48: Adjusting The Rebound Damping Of The Fork

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)

  • Page 49: Adjusting The High-Speed Compression Damping Of The Shock Absorber

    The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The high-speed compression adjuster takes effect during fast compression of the shock absorber.

  • Page 50: Adjusting The Rebound Damping Of The Shock Absorber

    Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Turn adjusting screw clockwise up to the last perceptible click.

  • Page 51: Adjusting The Handlebar Position

    TUNING THE CHASSIS 11 11.9 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...

  • Page 52: 12 Service Work On The Chassis

    12 SERVICE WORK ON THE CHASSIS 12.1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Use the motor guard underneath the motor to raise the vehi- cle.

  • Page 53: Removing The Rear Of The Motorcycle From The Lifting Gear

    SERVICE WORK ON THE CHASSIS 12 12.4 Removing the rear of the motorcycle from the lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Secure the motorcycle against falling over.

  • Page 54: Removing The Fork Protector

    12 SERVICE WORK ON THE CHASSIS Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary.

  • Page 55: Checking The Steering Head Bearing Play

    Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components. – Correct incorrect steering head bearing play immediately. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.

  • Page 56: Removing The Seat

    12 SERVICE WORK ON THE CHASSIS Guideline Screw, top triple 17 Nm (12.5 lbf ft) clamp – Mount and tighten screw Guideline Screw, steering 20 Nm (14.8 lbf ft) stem ® Loctite 243™ Finishing work – Check the steering head bearing for play. ( p.

  • Page 57: Storing Tool Set

    SERVICE WORK ON THE CHASSIS 12 Main work – Take the Hexagon socket wrench for loosening and mounting screws from bracket on the underside of the seat. – Remove screws – Remove screws – Take off the left side cover. –...

  • Page 58: Take Off The Side Cover

    12 SERVICE WORK ON THE CHASSIS 12.15 Take off the side cover Preparatory work – Remove the seat. ( p. 54) Main work – Remove screws – Take off the side cover. – Repeat these steps on the opposite side. V01482-10 12.16 Mounting the side cover...

  • Page 59: Installing Front Fender

    SERVICE WORK ON THE CHASSIS 12 12.18 Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) S01037-11 chassis Finishing work...

  • Page 60: Checking The Chain For Dirt

    12 SERVICE WORK ON THE CHASSIS – Hook air filter box top into the front of the air filter box and swing down. – Mount and tighten screws Guideline Screw, upper part of 2 Nm (1.5 lbf ft) the air filter box V00498-11 Finishing work –...

  • Page 61: Checking The Chain Tension

    SERVICE WORK ON THE CHASSIS 12 Main work – Rinse off loose dirt with a soft jet of water. – Remove old grease residue with chain cleaner. Chain cleaner ( p. 133) – After drying, apply chain spray. Street chain spray ( p.

  • Page 62: Adjusting The Chain Tension

    12 SERVICE WORK ON THE CHASSIS 12.24 Adjusting the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.
  • Page 63 SERVICE WORK ON THE CHASSIS 12 Main work – Shift the transmission into neutral. – Check the rear sprocket and engine sprocket for wear. » If the rear sprocket or engine sprocket is worn: – Change the drivetrain kit. Info The engine sprocket, rear sprocket and chain should always be replaced together.
  • Page 64 12 SERVICE WORK ON THE CHASSIS – Check the chain sliding guard for wear. » If the lower edge of the chain pins is in line with, or below, the chain sliding guard: – Replace the chain sliding guard. – Check that the chain sliding guard is firmly seated.

  • Page 65: Adjusting The Chain Guide

    SERVICE WORK ON THE CHASSIS 12 – Check that the chain guide is firmly seated. » If the chain guide is loose: – Tighten the screws on the chain guide. Guideline Remaining 10 Nm (7.4 lbf ft) screws, chassis V00514-01 Finishing work –...

  • Page 66: Checking The Rubber Grip

    12 SERVICE WORK ON THE CHASSIS – Adjust the basic position of the clutch lever to your hand size by turning adjusting screw – When adjusting the clutch lever, make sure to leave a mini- mum clearance to other parts of the vehicle. Guideline Minimum clearance 5 mm (0.2 in)

  • Page 67: Removing Engine Guard

    SERVICE WORK ON THE CHASSIS 12 Info The fluid level rises with increasing wear of the clutch facing discs. Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and clutch lines are not designed for DOT 5 brake fluid. Avoid contact between brake fluid and painted parts.

  • Page 68: 13 Brake System

    – Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles. – Only use tires/wheels approved by Husqvarna Motor- cycles with the corresponding speed index. – Maintain the specified tire pressure. – Ensure that service work and repairs are performed professionally.

  • Page 69: Adjusting The Basic Position Of The Hand Brake Lever

    Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...

  • Page 70: Checking The Front Brake Fluid Level

    – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Move the brake reservoir mounted on the handlebar to a hori- zontal position.

  • Page 71: Checking That The Brake Linings Of The Front Brake Are Secured

    Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.

  • Page 72: Changing The Brake Linings Of The Front Brake

    – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect.
  • Page 73 Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.

  • Page 74: Checking The Free Travel Of Foot Brake Lever

    13 BRAKE SYSTEM – Check that spring plate in the brake caliper and brake pad sliding plate in the brake caliper bracket are seated correctly. – Insert the new brake linings, insert the pin, and mount the cotter pins. Info Always change the brake linings in pairs.

  • Page 75: Adjusting The Basic Position Of The Foot Brake Lever

    Warning Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)

  • Page 76: Adding Rear Brake Fluid

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 77: Checking That The Brake Linings Of The Rear Brake Are Secured

    Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.
  • Page 78 Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
  • Page 79 BRAKE SYSTEM 13 Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- ton. – Remove cotter pin , remove pin toward the left by striking it, and remove the brake linings. –...

  • Page 80: 14 Wheels, Tires

    14 WHEELS, TIRES 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 50) Main work – Manually press the brake caliper toward the brake disc to push back the brake pistons. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pis- tons.

  • Page 81: Installing The Front Wheel

    WHEELS, TIRES 14 14.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...

  • Page 82: Installing The Rear Wheel

    14 WHEELS, TIRES Main work – Manually press the brake caliper toward the brake disc to push back the brake piston. – Remove screw and pull wheel speed sensor out of the hole. – Remove nut . Take off chain adjuster –...
  • Page 83 WHEELS, TIRES 14 – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal ring and contact surface of the spacer. Long-life grease ( p.

  • Page 84: Checking The Rear Hub Damping Rubber Pieces

    14 WHEELS, TIRES 14.5 Checking the rear hub damping rubber pieces Warning Danger of accidents Damaged brake discs reduce the braking effect. – Always lay the wheel down in such a way that the brake disc is not damaged. Info The engine power is transmitted from the rear sprocket to the rear wheel via the 6 damping rubber pieces.

  • Page 85: Checking The Tire Condition

    Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling char- acteristic.

  • Page 86: Checking Tire Pressure

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)

  • Page 87: Using Tire Repair Spray

    WHEELS, TIRES 14 Info A loose spoke can unbalance the wheel and other spokes may loosen within a short period. If the spokes are too tight, they can break due to local overload. Check the spoke tension regularly, especially on a new motorcycle. –...

  • Page 88: 15 Electrical System

    15 ELECTRICAL SYSTEM 15.1 Removing the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.

  • Page 89: Installing The 12-V Battery

    ELECTRICAL SYSTEM 15 – Disconnect ABS connection cable and positive cable from the 12-V battery. – Lift out the 12-V battery. Info Never operate the motorcycle with a discharged 12-V battery or without a 12-V battery. In both cases, elec- trical components and safety devices can be dam- aged.

  • Page 90: Charging The 12-V Battery

    15 ELECTRICAL SYSTEM – Mount engine control unit F00564-11 Finishing work – Mount the seat. ( p. 54) – Set the clock. ( p. 28) 15.3 Charging the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. –...

  • Page 91: Changing The Main Fuse

    ELECTRICAL SYSTEM 15 Main work – Connect the battery charger to the 12-V battery. Switch on the battery charger. Guideline The battery charger must be suitable for the 12-V battery. Info Never remove cover Charge the 12 V battery to a maximum of 10 % of the V01095-10 capacity specified on battery housing –...

  • Page 92: Changing The Abs Fuses

    15 ELECTRICAL SYSTEM – Remove a defective main fuse with needle nose pliers. Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the starter relay. – Insert a new main fuse. Fuse (58011109130) ( p.
  • Page 93 ELECTRICAL SYSTEM 15 – Unlock holding lug and lift off holder F00572-10 To change the fuse of the ABS hydraulic unit: – Take off the protection cap and remove faulty fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the holder for ABS spare fuses.

  • Page 94: Changing The Fuses Of Individual Electrical Power Consumers

    15 ELECTRICAL SYSTEM – Position retaining bracket and mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis F00565-12 Finishing work – Position the engine control unit. – Mount the seat. ( p. 54) 15.6 Changing the fuses of individual electrical power consumers Info The fuse box containing the fuses of individual electrical power consumers is located under the seat.

  • Page 95: Removing The Headlight Mask With The Headlight

    ELECTRICAL SYSTEM 15 Info A faulty fuse has a burned-out fuse wire Warning Fire hazard Incorrect fuses overload the electrical system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses. – Insert the spare fuse with the correct rating. Fuse (75011088010) ( p.

  • Page 96: Installing The Headlight Mask With The Headlight

    15 ELECTRICAL SYSTEM 15.8 Installing the headlight mask with the headlight Main work – Connect plug-in connector of the headlight. – Check that the lighting is functioning properly. V00503-11 – Remove the cloth from the fender and position the headlight mask.

  • Page 97: Changing The Position Light Lamp

    ELECTRICAL SYSTEM 15 Main work – Turn protection cap together with the underlying bulb socket counterclockwise all the way and remove it. E00036-10 – Pull out headlight bulb – Insert the new headlight bulb. Headlight (H4/socket P43t) ( p. 125) –...

  • Page 98: Checking The Headlight Setting

    15 ELECTRICAL SYSTEM 15.11 Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.

  • Page 99: Changing The Turn Signal Bulb

    ELECTRICAL SYSTEM 15 15.13 Changing the turn signal bulb Note Impairments to reflectors and lamps Grease on the reflector reduces the emitted light. Grease on the bulb will evaporate due to the heat and be deposited on the reflector. Grease residue on the bulb reduces heat dissipation and increases the heat of the bulb, thus reducing its service life.

  • Page 100: Diagnostics Connector

    15 ELECTRICAL SYSTEM 15.15 Diagnostics connector Diagnostics connector is located under the engine control unit. S02147-10...

  • Page 101: Cooling System 16

    COOLING SYSTEM 16 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . Heat expansion causes excess coolant to flow into compensating tank .

  • Page 102: Checking The Coolant Level

    16 COOLING SYSTEM – Stand the motorcycle on its side stand on a horizontal sur- face. – Remove cover of the compensating tank. – Remove radiator cap – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) »...

  • Page 103: Draining The Coolant

    COOLING SYSTEM 16 – Stand the motorcycle on its side stand on a horizontal sur- face. – Check the coolant level in compensating tank The coolant level must be between the two markings. » If the coolant level does not match the specified value: –...

  • Page 104: Filling/Bleeding The Cooling System

    16 COOLING SYSTEM Main work – Position the motorcycle upright. – Position an appropriate container under the engine. – Remove screw – Remove the radiator cap. – Completely drain the coolant. – Mount and tighten screw with a new seal ring. Guideline K00402-10 Screw plug, water...

  • Page 105: Changing The Coolant

    COOLING SYSTEM 16 – Remove cover of the compensating tank. – Add coolant up to a level between the two marks. – Mount the cover of the compensating tank. Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.
  • Page 106 16 COOLING SYSTEM – Remove radiator cap – Completely drain the coolant. V00520-11 – Mount and tighten screw with a new seal ring. Guideline Screw plug, water M10x1 15 Nm (11.1 lbf ft) pump drain hole K00402-10 – Stand the motorcycle on a level surface using the side stand. –...

  • Page 107: Tuning The Engine 17

    TUNING THE ENGINE 17 17.1 Changing the riding mode Info The desired drive mode can be activated via the MAP button on the combination switch. The setting most recently selected is activated again when restarting. The drive mode can also be changed during the ride. Condition Throttle grip closed.

  • Page 108: Checking The Basic Position Of The Shift Lever

    If the TC indicator lamp and both drive mode lamps light up at same time, a malfunction has been detected in the traction control. Contact an authorized Husqvarna Motorcycles work- shop. 17.3 Checking the basic position of the shift lever Info When driving, the shift lever must not touch the rider's boot when in the basic position.

  • Page 109: Service Work On The Engine 18

    SERVICE WORK ON THE ENGINE 18 18.1 Changing the fuel screen Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...

  • Page 110: Checking The Engine Oil Level

    18 SERVICE WORK ON THE ENGINE 18.2 Checking the engine oil level Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Check the engine oil level. Info After switching off the engine, wait one minute before checking the level.
  • Page 111 SERVICE WORK ON THE ENGINE 18 – Remove oil drain plug with the magnet and seal ring. – Allow the engine oil to drain completely. F00579-10 – Thoroughly clean the oil drain plug with magnet. – Mount and tighten the oil drain plug with the magnet and new seal ring.
  • Page 112 18 SERVICE WORK ON THE ENGINE – Remove screw plug with oil screen and the O-rings. – Allow the engine oil to drain completely. – Thoroughly clean the parts and the sealing surfaces. F00583-10 – Position oil screen with the O-rings on a pin wrench. –...

  • Page 113: Adding Engine Oil

    Engine oil (SAE 10W/50) ( p. 131) Info For optimal performance of the engine oil, do not mix different types of engine oil. H01066-10 Husqvarna Motorcycles recommends changing the engine oil. – Mount and tighten filler plug together with the O-ring.
  • Page 114 18 SERVICE WORK ON THE ENGINE Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.

  • Page 115: Cleaning, Care 19

    CLEANING, CARE 19 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...

  • Page 116: Checks And Maintenance Steps For Winter Operation

    19 CLEANING, CARE Info The heat produced causes water at inaccessible loca- tions in the engine and on the brake system to evapo- rate. – Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate. –...
  • Page 117 CLEANING, CARE 19 Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduce the braking force. – Clean the chain. ( p. 58)

  • Page 118: 20 Storage

    12-V battery without direct sunlight – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with a lift stand. ( p. 50) –...

  • Page 119: Preparing For Use After Storage

    STORAGE 20 20.2 Preparing for use after storage – Remove the motorcycle from the lift stand. ( p. 50) – Install the 12-V battery. p. 87) – Set the clock. ( p. 28) – Perform checks and maintenance measures when preparing for use.

  • Page 120: 21 Troubleshooting

    Quick release coupling not Join quick release coupling. joined – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Throttle opened while starting When starting, DO NOT open the throttle. –...
  • Page 121 – Malfunction in ABS Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. – High oil consumption Engine vent hose bent Route the vent hose without bends or change it if necessary.

  • Page 122: 22 Technical Data

    22 TECHNICAL DATA 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 692.7 cm³ (42.271 cu in) Stroke 80 mm (3.15 in) Bore 105 mm (4.13 in) Compression ratio 12.7:1 Idle speed Coolant temperature: ≥ 70 °C (≥ 158 °F) 1,600 … 1,700 rpm Control OHC, intake with cam levers, exhaust controlled by rocker arm, chain drive...

  • Page 123: Engine Tightening Torques

    TECHNICAL DATA 22 22.2 Engine tightening torques Screw, membrane fixation 2 Nm (1.5 lbf ft) ® Loctite 243™ Hose clamp, intake flange 2.5 Nm (1.84 lbf ft) Oil nozzle for clutch lubrication 0.4 Nm (0.3 lbf ft) Oil nozzle for conrod bearing 0.8 Nm (0.59 lbf ft) lubrication Locking screw for bearing...
  • Page 124 22 TECHNICAL DATA Screw, cylinder head 10 Nm (7.4 lbf ft) ® Loctite 243™ Screw, engine case 10 Nm (7.4 lbf ft) Screw, engine case M6x25 10 Nm (7.4 lbf ft) Screw, engine case M6x30 10 Nm (7.4 lbf ft) Screw, engine case M6x70 10 Nm (7.4 lbf ft)
  • Page 125 TECHNICAL DATA 22 Screw, cylinder head Tightening sequence: Tighten diagonally, beginning with the rear screw on the timing chain shaft. 1st stage 15 Nm (11.1 lbf ft) 2nd stage 30 Nm (22.1 lbf ft) 3rd stage 45 Nm (33.2 lbf ft) 4th stage 60 Nm (44.3 lbf ft) Thread greased...

  • Page 126: Capacities

    22 TECHNICAL DATA 22.3 Capacities 22.3.1 Engine oil Engine oil 1.70 l (1.8 qt.) Engine oil (SAE 10W/50) ( p. 131) 22.3.2 Coolant Coolant 1.20 l (1.27 qt.) Coolant ( p. 131) 22.3.3 Fuel Fuel tank capacity, approx. 12.4 l (3.28 US gal) Super unleaded (ROZ 95) p.

  • Page 127: Electrical System

    The tires specified represent one of the possible series production tires. For alternative manufacturers, if any, contact an authorized dealer or qualified tire dealership. If local road approval regulations apply, these and the respective technical specifications must be observed. Additional information is available in the Service section under: www.husqvarna‑motorcycles.com 22.7 Fork Fork article number 14.18.8S.10...

  • Page 128: Shock Absorber

    22 TECHNICAL DATA Sport 10 clicks Full payload 10 clicks Spring length with preload spacer(s) 435 mm (17.13 in) Spring rate Soft 5.3 N/mm (30.3 lb/in) Medium (standard) 5.9 N/mm (33.7 lb/in) Hard 6.5 N/mm (37.1 lb/in) Fork length 895 mm (35.24 in) Fork oil per fork leg 640 ml (21.64 fl.
  • Page 129 TECHNICAL DATA 22 ® Screw, combination instrument EJOT PT 45x12‑Z 1 Nm (0.7 lbf ft) ® EJOT PT Screw, combination switch K50x18 2 Nm (1.5 lbf ft) ® EJOT PT Screw, radiator shield K50x14 2 Nm (1.5 lbf ft) ® EJOT PT Screw, side stand sensor K50x12...
  • Page 130 22 TECHNICAL DATA Remaining screws on fuel tank 5 Nm (3.7 lbf ft) Remaining screws, chassis 10 Nm (7.4 lbf ft) SAS valve screw on frame 4 Nm (3 lbf ft) Screw connection, foot brake 10 Nm (7.4 lbf ft) cylinder Screw, ABS control unit 5 Nm (3.7 lbf ft)
  • Page 131 TECHNICAL DATA 22 Screw, seat support, front 5 Nm (3.7 lbf ft) Screw, upper part of the air filter 2 Nm (1.5 lbf ft) Screw, voltage regulator 8 Nm (5.9 lbf ft) Screw, wheel speed sensor 6 Nm (4.4 lbf ft) ®...
  • Page 132 22 TECHNICAL DATA Engine carrying screw 45 Nm (33.2 lbf ft) ® Loctite 243™ Remaining nuts, chassis 45 Nm (33.2 lbf ft) Remaining screws, chassis 45 Nm (33.2 lbf ft) Screw, bottom shock absorber 45 Nm (33.2 lbf ft) Loctite ®...

  • Page 133: Substances 23

    SUBSTANCES 23 Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
  • Page 134 23 SUBSTANCES Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 135) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties. Shock absorber fluid (SAE 2.5) (50180751S1) Standard/classification –...

  • Page 135: Auxiliary Substances 24

    AUXILIARY SUBSTANCES 24 Chain cleaner Recommended supplier ® MOTOREX – Chain Clean Fuel additive Recommended supplier ® MOTOREX – Fuel Stabilizer Long-life grease Recommended supplier ® MOTOREX – Bike Grease 2000 Motorcycle cleaner Recommended supplier ® MOTOREX – Moto Clean Perfect finish and high gloss polish for paints Recommended supplier ®...
  • Page 136 24 AUXILIARY SUBSTANCES Universal oil spray Recommended supplier ® MOTOREX – Joker 440 Synthetic...

  • Page 137: Standards 25

    STANDARDS 25 JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 138: 26 Index Of Special Terms

    26 INDEX OF SPECIAL TERMS Anti-lock braking system Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces Easy Shift Engine electronics function for shifting up and down without clutch actuation On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...

  • Page 139: List Of Abbreviations 27

    LIST OF ABBREVIATIONS 27 Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 140: 28 List Of Symbols

    Fuel level warning lamp lights up orange – The fuel level has reached the reserve mark. Malfunction indicator lamp lights up/flashes orange – The OBD has detected a malfunction in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop. 28.3 Green and blue symbols Green and blue symbols reflect information.

  • Page 141: Index

    INDEX INDEX Chain checking ......60 cleaning ......58 12-V battery dirt, checking for .
  • Page 142 INDEX Engine sprocket checking ......60 Ignition lock ......21 Environment .
  • Page 143 INDEX removing ......79 electrical system ....125 engine .
  • Page 144 *3402672en* 3402672en 20.10.2022 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna‑motorcycles.com Husqvarna Motorcycles GmbH...

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