Bosch SVE2510 QR Instruction Manual
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Bosch SVE2510 QR Instruction Manual

Bosch SVE2510 QR Instruction Manual

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Instruction manual
Packaging Technology
BOSCH Packaging Technology Co., Ltd.
Version 1.0
12/2004
CHINA
SVE 2510 QR

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Summary of Contents for Bosch SVE2510 QR

  • Page 1 Instruction manual Packaging Technology BOSCH Packaging Technology Co., Ltd. Version 1.0 12/2004 CHINA SVE 2510 QR...
  • Page 3 Instruction manual Packaging Technology Version 1.0 12/2004 Customer: Overall order no: BOSCH Packaging Technology Co., Ltd. 8- -101- -980- -633 CHINA Year of construction: 2007 Type of machine: Designation: Order/machine no.: SVE 2510 QR These documents are destined for the purchasers of our machines only and may neither be reproduced nor made known to a third party without our written approval.
  • Page 5 ........Chapter 10 Bosch Verpackungstechnik S029331 (5)
  • Page 6 Step 3.1 Remark step 3.1. Step 3.2 Operation 4 Step 4.1 Step 4.2 Step 4.3 Remark step 4.3. Left column is cancelled when only one operation is to be described. This manual’s version number: SVE2510Q−01−2005 (E251Q−15) Bosch Verpackungstechnik Voorwoord−E251Q−15 −...
  • Page 7 Caution! danger to property and environment N.B.! for additional information Information symbols Notice! you are required to act for enumerations refers to additional facts, causes or consequences ’ . calls attention to additional information Bosch Verpackungstechnik S027590 (5) −...

  • Page 9: Table Of Contents

    ........... . . Bosch Verpackungstechnik T1−E15...

  • Page 10: Correct Use

    (e.g. clean ing, waste disposal, repairs) The entire personnel must receive ongoing training on the dangers from product contamina tion Bosch Verpackungstechnik S040549 (5) −...

  • Page 11: Information For The Plant Operator

    The warranty and liability are governed by the conditions laid down in the contract. Notice! The right to warranty and liability shall lapse, if any software changes are effected without the knowledge and permission of Robert Bosch GmbH. 1.2.2 Requirements of personnel Danger of accident! Work at/with the machine may only be carried out by trained, skilled personnel.

  • Page 12: Duties Of The Operator

    Incorrect operating and irregular condition of the machine causes risks. It is the operator’s duty to ensure correct operation of the machine according to the regulations. Danger points occurring between BOSCH machines and customer installations must be rendered safe by the user/operator.

  • Page 13: Operation

    The machine operator must warn his colleagues before each actuation of the machine. In addition, he is obliged to check that nobody is located within the range of the moving parts of the machine or is reaching into it. Bosch Verpackungstechnik S029332 (5)−E15 −...

  • Page 14: Measures Before Working On The Machine / Line

    Before working wait till all hot parts of the machine are cooled down. The working area must be spaciously secured (barrier chains, warning signs). Inform personnel, assign one person with the responsibility of operation. Cancel faults. Bosch Verpackungstechnik S029332 (5)−E15 −...

  • Page 15: Information On Cleaning

    1.3.5 Spare parts Spare parts must comply with the technical requirements demanded by the manufacturer. Fasten bigger parts and subassemblies correctly to lifting devices. Only use technically perfect lifting devices. Bosch Verpackungstechnik S029332 (5)−E15 −...

  • Page 16: Electrical/Electronic Installations

    ! Fuses may not be patched or bypassed. Insert only such fuses as specified by the manufacturer. Bosch Verpackungstechnik S029332 (5)−E15 −...

  • Page 17: Test In Accordance With The Accident Prevention Regulations

    In case of any open questions or work for which you need the necessary specialists, please contact Messrs. Bosch for support. Bosch Verpackungstechnik S029332 (5)−E15...

  • Page 18: Safety Devices

    Do not wash down with hose or high−pressure cleaning device Metal covering of the drives and the moveable mechanical components Metal covering of electrically loaded parts 10 Transparent plastic sheets in front of machine parts which must be observed Bosch Verpackungstechnik Veiligheidsv −...
  • Page 19 ........... . Bosch Verpackungstechnik...
  • Page 20 Sea freight With sea transportation the wooden pallets are additionally provided with a wooden crate. Air freight For air freight the wooden pallets are provided with plywood crates. Bosch Verpackungstechnik T2.1−blz1_S029336 (5.1) −...
  • Page 21 The dimensions quoted are also without obligation. Rights All rights in drawings, software and other documents are reserved by Robert Bosch GmbH also in the event of patent applications. We reserve all rights of disposal, copies and dissemination. Bosch Verpackungstechnik T2.2−blz6_S029336 (5.1)
  • Page 22 PAGE 3 Transport, installation and connections SVE2510 QR/WR/DR 1300 kg BOSCH Groep Robert Bosch Verpakkingsmachines B.V. NL 6001 SE Weert Made in the Netherlands Max. 5 cm Bosch Verpackungstechnik F2.4−E251Q−44 −...
  • Page 23 Before lifting the machine, all persons must be beyond the working range of the fork−lift truck. Lift only slightly, 5 cm at the most. Do not produce torsion during the transportation. Lower the machine at the position intended for the purpose. continued on next page Bosch Verpackungstechnik T2.4−E33 −...
  • Page 24 PAGE 5 Transport, installation and connections SVE2510 Bosch Verpackungstechnik F2.4.3−E251−33 −...
  • Page 25 1.5 m, see illustration (E). Fasten the cables or chains only to the eyes of the BOSCH lifting support (2). Before the machine is lifted, all persons must be beyond the turning circle of the crane.
  • Page 26 PAGE 7 Transport, installation and connections Ç Ç Ç Bosch Verpackungstechnik F2.5−E40 −...
  • Page 27 For the maximum allowed height of the machine, see installation drawing. Lock the checknuts (4) of the adjusting feet (5). After transportation and installation, remove the BOSCH lifting support or transportation blocks and install the short screws included in the delivery.
  • Page 30 1270 energy connected compressed air dust− weight requirement load compr. air Entry pressure Pe exhaust pu=0.018bar requirement bar Ovr−pressure m /h m /h SVE 2510 QR 2 / 10 − 1300 Bosch Verpackungstechnik F2.5.3−E251Q−44 −...
  • Page 31 1,2 litre per cycle at an overpressure of 5 bar 2.5.5 Electrical connection Instruction! Usually, personnel of Robert Bosch GmbH company are deployed to install the machine in accordance with the installation drawing. In any case, observe the safety regulations of Chapter 1 and the local safety regulations.
  • Page 32 The machine frame and all mechanical subassemblies consist of steel, lightweight metals and plastics. These materials can be allocated for recycling. Dispose of any problem substances that are no longer usable, such as lubricants, batteries or electrical components, in compliance with the statutory ordinances as special waste. Bosch Verpackungstechnik T2.6−Wijzigstdpl+blz5_S029336 (5.1) −...
  • Page 33 ......... . Conditions for processing and storage of packaging materials ..Bosch Verpackungstechnik T3−EQ44 −...
  • Page 34 PAGE 1 Description of the machine BOSCH Bosch Verpackungstechnik F3.1−EQ44 −...
  • Page 35 A cross−seam knife cuts off the filled bag. Film tube. Is closed alongside ’long seam’ (vertically) and at the bottom ’cross seam’ (horizontally). Cross−seam jaw housing with the cross−seam unit (8). continued on next page Bosch Verpackungstechnik T3.1−E33 −...
  • Page 36 PAGE 3 Description of the machine BOSCH Bosch Verpackungstechnik F3.1a−EQ44 −...
  • Page 37 (26) and the draw−off belts (6). The folding plates, that can be turned away, fold the corner seals in the required direction. Bosch Verpackungstechnik T3.1a−EQ44 −...
  • Page 38 PAGE 5 Description of the machine BOSCH Bosch Verpackungstechnik F3.2−EQ44 −...
  • Page 39 During the rest of the cycle, the cross−seam jaw housing moves back to the upper position. continued on next page Bosch Verpackungstechnik T3.2−EQ44 −...
  • Page 40 PAGE 6.1 Description of the machine Bosch Verpackungstechnik F3.2.2−EQ44 −...
  • Page 41 A long seam as corner seal on the correct position (24) or (25) is called a ’completely shifted long seam right’ or ’completely shifted long seam left’. The cross−seam seal jaws combined with gusset blades form the block bottom. continued on next page Bosch Verpackungstechnik T3.2.2−EQ44 −...
  • Page 42 PAGE 6.3 Description of the machine Bosch Verpackungstechnik F3.2.3−EQ44 −...
  • Page 43 The cross seam jaws form the seams (34) and (35) that are separated by the cross seam knife. By turning the formed bag (32) the Doypack bag (36) is formed. Bosch Verpackungstechnik T3.2.3−EQ44 −...
  • Page 44 DIN 45635 Parts 1 and 28 (accuracy level 2) for the following machine settings. Cycles / Minute Measuring plane sound−pressure level Sound power level LwA dB(A) LpA dB(A) 67,3 83,9 72,6 89,2 73,3 89,9 74,0 90,6 Bosch Verpackungstechnik T3.3−EQ15 −...
  • Page 45 Machine compliant as per size sample sheets Never insert the packaging material into the machine when it is cold, but wait for 24 hours until its temperature has adjusted to the constant temperature of the processing room. Bosch Verpackungstechnik T3.3.4−E15 −...
  • Page 47 4.11 Cleaning and maintaining the machine ......Bosch Verpackungstechnik T4−E33 −...
  • Page 48 PAGE 1 Operation BOSCH Bosch Verpackungstechnik F4.1−EQ15 −...
  • Page 49 Stay outside the falling circle of the guide (5)! Two people are required to change the (28 kg) folding station (4). Before starting the machine ensure that nobody is endangered by the start−up of the machine Bosch Verpackungstechnik T4.1−EQ44 −...
  • Page 50 PAGE 3 Operation BOSCH Bosch Verpackungstechnik F4.2−E15 −...
  • Page 51 Unlock the impact button EMERGENCY STOP by pulling out. Caution! Only press the impact button "EMERGENCY STOP" in case of danger! Consequential faults can occur! ’ Measures to be taken after "EMERGENCY STOP": see 4.8. ’ Bosch Verpackungstechnik T4.2 −...
  • Page 52 PAGE 5 Operation Heatseal (HS) BOSCH Poly (PE) Bosch Verpackungstechnik F4.3−EQ44 −...
  • Page 53 PE: Indication of the amount of hot air for the long seam. Pressure control PE: Sets the amount of hot air for the long seam. Throttle valve PE: Sets the amount of cooling air for the long seam. continued on next page Bosch Verpackungstechnik T4.3−E44 −...
  • Page 54 PAGE 7 Operation Bosch Verpackungstechnik F4.3a−EQ15 −...
  • Page 55 Pinching long seam Iif provided, see the option concerned in section 6. Pull button/lock Locks the folding plates in relation to the film web roller. Handle Turns the folding plates away from the film web roller. Bosch Verpackungstechnik T4.3a−EQ44 −...
  • Page 58 OVERPRINT POSITION P 10 −Erase value −Confirm entry and return to previous screen ENTER STOP STOP MACHINE −No change of value and return to previous (ERROR) MESSAGE screen S−x−x P 16 −Key sequence (see description) −Stop machine Bosch Verpackungstechnik F4.4_A3−E33 −...
  • Page 59 −after having pressed the key, an entry field appears . Data may be changed. HOME HOME −after having pressed the key, the START or PRODUCTION screen will appear < < −after having pressed the key the previous screen appears Bosch Verpackungstechnik T4.4−E33 −...
  • Page 60 P 7−7 S 7−3 S 7−7 S 4a 3 S 4a 7 P 7−4 S 7−4 P 7−8 S 4a 4 S 4a 8 S 7−8 < < < HOME HOME HOME S 4a S−4a S−7 P−7 Bosch Verpackungstechnik F4.4.2−E41 −...

  • Page 61: Touch Screen

    The access to the touch screen has been divided into levels. A higher level gives access to more functions and more data can be changed. Levels 2 and 3 require passwords. Consultation with BOSCH is required when the password for level 3 is not known (anymore). Level Target group...
  • Page 62 S 4a 7a−4 S 4a 7a−8 < HOME S 4a−7a S 4a 1 S 4a 5 +/− S 4a 2 S 4a 6 S 4a 6 S 4a 7 ENTER S 4a 8 < HOME S 4a Bosch Verpackungstechnik F4.4.4−E41 −...

  • Page 63: Change Password

    4.4.4 Change password Consultation with BOSCH is required when the password for level 3 is not known (anymore). With the password for level 3 the passwords for levels 2 and 3 can be changed. Alternative: the steps below are shown step−for−step in S−4b−5, see 7.18.
  • Page 64 PAGE 15 Operation Home < Bosch Verpackungstechnik F4.4.6 −...

  • Page 65: Call Up An Additional Operating Screen Or Memory Screen

    Selected screen is stored in memory. Press ’−’ on screen B Screen A appears. Call up memory Press MR on screen A The screen recorded in memory will appear. screen From this screen, other screens can be selected. Bosch Verpackungstechnik T4.4.6−E40 −...
  • Page 66 S 7−3b−1 S 7−3b−5 S 7−3a−2 S 7−3a−6 S 7−3b−2 S 7−3b−6 S 7−3a−3 S 7−3a−7 S 7−3b−3 S 7−3b−7 S 7−3a−8 S 7−3b−8 S 7−3a−4 S 7−3b−4 < < HOME HOME S 7−3a S 7−3b Bosch Verpackungstechnik F4.4.7−E41 −...

  • Page 67: Select Recipe

    Check recipe name and number in field (6). Manually set the Press S−7−3. machine Manually set the machine by using the data on the See Section 6. screens S−7−3a and S−7−3b. Screens are equal to level 2 (S−7−8−1)−1, see 4.4.11 Bosch Verpackungstechnik T4.4.7−E41 −...
  • Page 68 S 7−6−6 S 7−6−3 S 7−6−7 S 7−6−4 S 7−6−8 < HOME S 7−6−5a−1 S 7−6−5a−5 S 7−6 +/− S 7−6−5a−2 S 7−6−5a−6 S 7−6−5a−3 S 7−6−5a−7 S 7−6−5a−8 S 7−6−5a−4 − < ENTER S 7−6−5a Bosch Verpackungstechnik F4.4.8−E33 −...

  • Page 69: Create And Save A New Recipe

    If the ’old’ recipe without the changes has to be kept, save the switched off. ’changed’ recipe using a free number. Return to (operator) level 1 by pressing ’Enter’ in the empty entry field in S−7−5. Bosch Verpackungstechnik T4.4.8−E41 −...
  • Page 70 S 7−8−3 S 7−8−7 S 7−8−4 S 7−8−8 < HOME S 7−8 4.4.11 4.4.14 S 7−8−1−1 S 7−8−1−5 S 7−8−1−2 S 7−8−1−6 4.4.12 S 7−8−1−3 S 7−8−1−7 S 7−8−1−4 S 7−8−1−8 4.4.13 < HOME 4.4.15 S 7−8−1 Bosch Verpackungstechnik F4.4.10−E33 −...

  • Page 71: Make/View/Change/Optimise A Recipe

    4.4.14 Temperature control Level 2 (S−7−8−1)− (level 1) S−1 or P1 4.4.15 The layout of the touch screen is continuously improved, which implies that texts and positions of keys and/or fields may deviate from this manual. Bosch Verpackungstechnik T4.4.10−E33 −...
  • Page 72 S 7−8−1−1a−8 < HOME S 7−8−1−1a +/− ENTER ENTER S 7−8−1−1a−1 ENTER S 7−8−1−1a−1 S 7−8−1−1a−1 S 7−8−1−1a−5 S 7−8−1−1a−2 S 7−8−1−1a−6 0 mm S 7−8−1−1a−3 S 7−8−1−1a−7 S 7−8−1−1a−4 S 7−8−1−1a−8 < HOME S 7−8−1−1a Bosch Verpackungstechnik F4.4.11−E33 −...

  • Page 73: Recipe And Machine Settings Level 2 (S−7−8−1)−1 Or (Level 1

    (1) and confirm with the film tube on top of the jaws gets a "ENTER" (2) until a better filling greater volume (4) and can be filled rate is reached. better. continued on next page Bosch Verpackungstechnik T4.4.11−E33 −...
  • Page 74 PAGE 25 Operation +/− ENTER Bosch Verpackungstechnik F4.4.11a−E33 −...
  • Page 75 In the case of a pinching long seam (7), the insides of the film edges are laid against each other and sealed by a drag long seam jaw with anvil or sealed by travelling sealing bands. Bosch Verpackungstechnik T4.4.11a−EQ44 −...
  • Page 76 S 7−8−1−3−1 S 7−8−1−3−5 S 7−8−1−2−2 S 7−8−1−2−6 S 7−8−1−3−2 S 7−8−1−3−6 S 7−8−1−2−3 S 7−8−1−2−7 S 7−8−1−3−3 S 7−8−1−3−7 S 7−8−1−2−4 S 7−8−1−2−8 S 7−8−1−3−4 S 7−8−1−3−8 < < HOME HOME S 7−8−1−2 S 7−8−1−3 Bosch Verpackungstechnik F4.4.12−E41 −...

  • Page 77: Function Switches Level 2 (S−7−8−1)−2 Or (Level 1) S−3 Or (Level 1

    Enter the actual position. printer After the test run, enter the If the film transport stops during the position (A or B). printing, see 6.17. Further settings for See 6.17. print and/or label Bosch Verpackungstechnik T4.4.12−E15 −...
  • Page 78 S 7−8−1−6 S 7−8−1−3 S 7−8−1−7 S 7−8−1−4 S 7−8−1−8 < HOME S 7−8−1 S 7−8−1−5−1 S 7−8−1−5−5 S 7−8−1−5−2 S 7−8−1−5−6 S 7−8−1−5−3 S 7−8−1−5−7 S 7−8−1−5−4 S 7−8−1−5−8 < HOME S 7−8−1−5 PE (PHS) Bosch Verpackungstechnik F4.4.14−E41 −...

  • Page 79: Times And Counters Level 2

    The cross seam must jaws are opening be cooled off sufficiently to be able to carry the weight of the product in the bag. Bosch Verpackungstechnik T4.4.14−E41 −...
  • Page 80 S 7−8−1−8a−5 S 7−8−1−8b−5 S 7−8−1−8a−2 S 7−8−1−8a−6 S 7−8−1−8b−2 S 7−8−1−8b−6 S 7−8−1−8a−3 S 7−8−1−8a−7 S 7−8−1−8b−3 S 7−8−1−8b−7 S 7−8−1−8a−4 S 7−8−1−8a−8 S 7−8−1−8b−4 S 7−8−1−8b−8 < < HOME HOME S 7−8−1−8a S 7−8−1−8b Bosch Verpackungstechnik F4.4.15−E41 −...

  • Page 81: Temperature Control Level 2 (S−7−8−1)−8 Or S−1 Of

    Note: switch on again before production. lems. Select control type Select the control in (level 3) S−1b−6 or Usually the Z80" control is P−1b−6 or (S−7−8−1)−8b−6. sufficient. Only select "On/off" when the "Z80" control cannot reach the required temperature. Bosch Verpackungstechnik T4.4.15−EQ44 −...
  • Page 82 S 10 S 11 S 15 S 12 S 16 S 13 P 16 S 14 (P)S 8−1 (P)S 8 5 (P)S 8−2 (P)S 8−6 (P)S 8−3 (P)S 8−7 (P)S 8−4 (P)S 8−8 < HOME (P)S 8 Bosch Verpackungstechnik F4.4.16−E40 −...

  • Page 83: Efficiency (If Provided)

    PAGE 34 Operation Touch screen 4.4.16 Efficiency (if provided) Not applicable Bosch Verpackungstechnik T4.4.16−E41 −...
  • Page 84 (P)S 8a 5 (P)S 8b 5 (P)S 8a−2 (P)S 8b−2 (P)S 8a−6 (P)S 8b−6 (P)S 8a−3 (P)S 8a−7 (P)S 8b−3 (P)S 8b−7 (P)S 8a−4 (P)S 8b−4 (P)S 8a−8 (P)S 8b−8 < < HOME HOME (P)S 8a (P)S 8b Bosch Verpackungstechnik F4.4.17−E33 −...

  • Page 85: Counters (If Provided)

    −the number of bags for the present production; −the number of bags already produced in the present production. Switch counter off by entering "0". Result after reaching the entered number, see (level 3) S4a−7b−3. Enter new value. Bosch Verpackungstechnik T4.4.17−E33 −...
  • Page 86 PAGE 37 Operation X11 X16 X15 X20 Bosch Verpackungstechnik F4.4.18−E41 −...

  • Page 87: Memory Card: Load And Save Recipe(S) And/Or Machine Settings

    Move the switch (4) in the direction opposite to that of the arrow (6). The card is protected Switch off the main switch, close the control box and switch the main against overwriting. switch on again. Bosch Verpackungstechnik T4.4.18−E33 −...
  • Page 88 PAGE 39 Operation X11 X16 X15 X20 Bosch Verpackungstechnik F4.4.19−E41 −...

  • Page 89: Memory Card: Test, Install And Restore Machine Software

    −press (level 3) S−4a−8−1. The new software on the card is loaded and the old The beeper software in the machine is lost. beeps. −switch off the main switch; remove the card; close the control box and switch the main switch on again. Bosch Verpackungstechnik T4.4.19−E41 −...
  • Page 90 PAGE 41 Operation X11 X16 X15 X20 Bosch Verpackungstechnik F4.4.20−E41 −...

  • Page 91: Memory Card: Charge Internal Not Exchangeable Battery Of The Card

    (uP) of the card. See previous page. Note the date on the card after charging. Remove the card (1) after charging. Switch off the main switch; close the control box and switch the main switch on again. Bosch Verpackungstechnik T4.4.20−E41 −...
  • Page 92 S 4a 6 S 4b 6 S 4a 3 S 4a 7 S 4b 3 S 4b 7 S 4a 4 S 4a 8 S 4b 4 S 4b 8 < < HOME HOME S 4a S 4b Bosch Verpackungstechnik F4.4.21−E33 −...

  • Page 93: Maintenance

    Producing a closed film tube with adjustable length in order to discharge product S−4b−4 without contaminating the machine. S−4b−5 Set−up, see 7.18. Actions for making an adjustment are shown step by step. S−4b−6 Corner seal and Doypak bags (option): Manual filmtransport of the auxiliary driving reel, see 6.5 Bosch Verpackungstechnik T4.4.21−E15 −...
  • Page 94 PAGE 45 Operation S 10 S 11 S 15 S 12 S 16 S 13 S 14 S 7−1 S 7−5 S 7−2 S 7−6 S 7−3 S 7−7 S 7−4 S 7−8 < HOME Bosch Verpackungstechnik F4.5−E41 −...

  • Page 95: Putting The Machine Into Operation

    Check for correct filling, seams, etc. In monitoring (if present). case of problems, see section 5. Put the machine Select the desired functions in S−3. If necessary, reset efficiency into operation Press S−14. data; see. 4.4.16. Check bags. Bosch Verpackungstechnik T4.5−E41 −...
  • Page 96 S 4a 8 ENTER < HOME S 4a S 4a 7a−1 S 4a 7a−5 S 4a 7a−2 S 4a 7a−6 S 4a 7a−3 S 4a 7a−7 S 4a 7a−4 S 4a 7a−8 < HOME S 4a−7a Bosch Verpackungstechnik F4.6−E41 −...

  • Page 97: Upstream And Downstream Machines

    Upstream and downstream machines See the manuals of the upstream and downstream machines. Set synchronisation with the dosing unit in (level 3) S−4a−7a−7 and S−4a−7a−3a−1, see 7.17. Alternative: In S−4b−5 the actions are shown step by step. Bosch Verpackungstechnik T4.6−E15 −...
  • Page 98 S 7−8−5 S 7−8−2 S 7−8−6 S 7−8−3 S 7−8−7 S 7−8−4 S 7−8−8 HOME S 7−8 S 7−8−1−1 S 7−8−1−5 S 7−8−1−2 S 7−8−1−6 S 7−8−1−3 S 7−8−1−7 S 7−8−1−4 S 7−8−1−8 HOME S 7−8−1 Bosch Verpackungstechnik F4.7−E33 −...

  • Page 99: Inspections And Measures During Production

    Overprint position Correct position 6.17 P−10 S−7−8−1−3 Overprint quality See description of device chapt. 8 Scratches on the bag Clean shoulder 7.10 Options Optimise 6.21 Cleaning and maintenance 4.11 Weight of the bag Check dosing unit Bosch Verpackungstechnik T4.7−E33 −...
  • Page 100 S 16 S− S 13 < HOME S 14 S 4a 1 S 4a 5 S 4a 2 S 4a 6 S 4a 3 S 4a 7 S 4a 4 S 4a 8 < HOME S 4a Bosch Verpackungstechnik F4.8−E41 −...

  • Page 101: Stopping The Machine And Putting It Into Operation Again

    Press key (5) or key (2) in S−13 or S−14. some filled bags Check for correct filling, seams, etc. In case of problems, see Section 5. Put the machine Select the desired functions in S−3. into operation Press (5) or S−14. Check bags. Bosch Verpackungstechnik T4.8−E33 −...
  • Page 102 PAGE 53 Operation P− P− < P 16 HOME Bosch Verpackungstechnik F4.9−E41 −...

  • Page 103: Replace Film Reel

    Remove and store the hoisting device. (loads). actions in the case of Evenly roll the shaft with the film reel forward over a double film reel the support arms. carrier (option) Fasten quick−release clamps on both sides. continued on next page Bosch Verpackungstechnik T4.9−E15 −...
  • Page 104 PAGE 55 Operation Bosch Verpackungstechnik F4.9a−E41 −...
  • Page 105 (6) locks the end of the illustration B. into the machine shaft (8). Carefully lift the empty shaft (2) past the highest See illustration C. point downwards and do not release until on the stop. continued on next page Bosch Verpackungstechnik T4.9a−E41 −...
  • Page 106 PAGE 57 Operation S 10 S 11 S 15 S 12 S 16 S 13 S 14 Bosch Verpackungstechnik F4.9b−E41 −...
  • Page 107 Remove the faulty bags. Produce empty bags, etc. During Provide (spare) film−reel shaft with a film Options. production reel. Double reel carrier: Put the film−reel shaft on the rear of the support arms. Bosch Verpackungstechnik T4.9b−E33 −...
  • Page 108 S 4a 6 S 4a 6 S 7−2 S 7−6 S 7−3 S 7−7 S 4a 3 S 4a 7 S 4a 4 S 4a 8 S 7−4 S 7−8 < < HOME HOME S 4a Bosch Verpackungstechnik F4.10−E41 −...

  • Page 109: Take The Machine Out Of Production

    If necessary, turn the valve (5) into the ’O’ The pneumatic sys compressed−air position. tem will vent. supply Lock if necessary. Deactivate upstream If necessary, see the manual of the machines and downstream concerned. machines Clean and service the See the following pages. machine Bosch Verpackungstechnik T4.10−E33 −...

  • Page 110: Cleaning And Maintaining The Machine

    Incompetent use may result in serious injury, such as jamming or grazes. Rotating reels may only be cleaned from the running−out side or covers must be installed above the gap between the reels on the running−in side. continued on next page Bosch Verpackungstechnik T4.11−E41 −...
  • Page 111 When the long−seam arm has been opened, pay special attention to the left−hand side of the hot long−seam jaw. Danger of cutting! Touching the sharp, toothed cross−seam knife may cause serious injury. continued on next page Bosch Verpackungstechnik T4.11a−E41 −...
  • Page 112 Adjust the period, depending on the level of contamination and house rules. Water and/or cleaning agents may not come into contact with the electric system. In case of sugar−containing goods, such as: ’Olifant Suiker Oplosolie’ (sugar oil). continued on next page Bosch Verpackungstechnik T4.11b−EQ44 −...
  • Page 113 (also during cleaning). This should be removed regularly. With this respect the Bosch company can recommend taking precautionary measures, such as, for instance, providing swarf collectors and drip trays on the machine with a protective curtain.
  • Page 115 ............Bosch Verpackungstechnik T5−EQ44...
  • Page 116 Amply close off the area in which the repairs are carried out Inform the operators and appoint supervisors Measures before switching on again the machine after having repaired failures Check the safety measures Check whether the doors of the control cabinet are closed Bosch Verpackungstechnik T5.1−S029362 (5)en −...
  • Page 117 In the tables below failures, measures and/or possible causes are indicated. Where applicable reference is made to other sections of this manual. When the machine switches off during operation, first look at the failure report on the touch screen, see 5.3. Bosch Verpackungstechnik T5.2 −...
  • Page 118 PAGE 3 Trouble shooting S 10 S 11 S 15 S 12 S 16 S 13 S 14 P 16 < HOME Bosch Verpackungstechnik F5.3−E40 −...
  • Page 119 Failure is indicated on touch screen Repair failure Find the number of the message on the next page. Follow the instructions Failure repaired? Is there still another failure report? Put the machine into operation See 4.8 Bosch Verpackungstechnik T5.3−E41 −...
  • Page 120 If necessary, see the explanation in 7.15. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3a−E33 −...
  • Page 121 Increase duration. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3b−E33 −...
  • Page 122 Close side door. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3c−E33 −...
  • Page 123 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á concerned. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3d−E33 −...
  • Page 124 Consult factory. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3e−E33 −...
  • Page 125 Only allowed for testing purposes. Switch on, see 4.4.15. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3f−E33 −...
  • Page 126 Thermal safety device mentioned deactivated, see electrical diagrams. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3g−E33 −...
  • Page 127 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3h−E41 −...
  • Page 128 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3i−E33 −...
  • Page 129 Consult factory. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3j−E33 −...
  • Page 130 Search option concerned through 6.21. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3k−E33 −...
  • Page 131 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3l−E44 −...
  • Page 132 PAGE 17 Trouble shooting Failure reports on the touch screen Messages reserve Bosch Verpackungstechnik T5.3m−E33 −...
  • Page 133 −the literal text of the error message. Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Bosch Verpackungstechnik T5.3n−E41 −...
  • Page 134 Too little/much air in the bag Set air expellers 6.21 Scratches on the bags Clean shoulder 7.10.2 Side folding poor See description of option concerned in section 6. 6.21 Side folding incorrectly set. Check and adjust. Bosch Verpackungstechnik T5.4−EQ44 −...
  • Page 135 Pinching long seam (option): correctly set the position 6.13 of the long seam jaw in relation to anvil and forming tube Film web width too small because of too broad corner 6.5.2 seal seams Long−seam sealing not Readjust 6.13 or aligned 6.14 Bosch Verpackungstechnik T5.5−EQ44 −...
  • Page 136 Clean dirty product infeed chute or forming tube. Air expellers too close together for bag size. 6.21 Electrostatic discharge device does not work (if present). 6.21 No dust extraction (if present). Jaws close too fast. 6.21 continued on next page Bosch Verpackungstechnik T5.6−E41 −...
  • Page 137 Knife dull or not Check effect of knife. 7.13.1 or fully extended Replace knife, if necessary. 7.14.3 Position of corner Check and set position of corner seals. seal seams incorrect Air expellers set Check and set. 6.21 incorrectly Bosch Verpackungstechnik T5.6a−EQ44 −...
  • Page 138 Slightly bend in spreader springs. Cross−seam jaws raise bag. Cross−seam jaw opening set too small or open 4.4.11 cross−seam jaws earlier or install product−catching plates. Emptying of film reel shaft: replace the air−inlet valve or, if necessary, the entire shaft. Bosch Verpackungstechnik T5.7−E44 −...
  • Page 139 Auxiliary driving roller slips because of contamination. Clean with a non−aggressive cleaning agent. Too high film web tension in the preliminary section. Set the tension arm concerned 7.9.6 lighter. Pressure of corner seal jaw(s) too high. Shoulder contaminated. Clean. 7.10 Bosch Verpackungstechnik T5.7a−EQ44 −...
  • Page 140 Folding plates set incorrectly 6.5.3 around Pressure bearings (if present) set too lightly 6.5.3 Cooling set incorrectly, causing the corner seal seams to 6.5.5 burn during standstill Bosch Verpackungstechnik T5.8−EQ44 −...
  • Page 141 Set automatic control for film−web tracking (option) ......continued on next page Bosch Verpackungstechnik T6−EQ44 −...
  • Page 143 ..........Bosch Verpackungstechnik T6a−EQ44...

  • Page 145: For Your Safety (See Also Section 1, 'Safety Measures')

    After changing the format, packing and auxiliary packing machines with size−dependent safety provisions may not be recommissioned until the provisions have been adjusted to the new format. Measures to be taken before switching the machine on again after a change Check safety devices Bosch Verpackungstechnik S027585 (5) −...
  • Page 146 PAGE 2 Change of size/product Bosch Verpackungstechnik F6.2−EQ44 −...

  • Page 147: Introduction

    A finger on the left and two fingers on the right for Doypack bags (E). Fingers not dismountable. Options: Each machine version requiring interchangeable parts is supplied with the required parts, e.g. in the gusseting device, other gusset spoons are needed when changing from gusseted pillow bags to block−bottom bags. Bosch Verpackungstechnik T6.2−EQ44 −...
  • Page 148 PAGE 4 Change of size/product Bosch Verpackungstechnik F6.3 −...
  • Page 149 Set the overprinter (option) 6.17 Set the cross−seam heat seal (HS) (option) 6.18 Set the cross−seam polyethylene (PE) (option) 6.19 Set other option(s) 6.21 etc. Test run and optimisation x = carry out empty = usually no action required Bosch Verpackungstechnik T6.3−EQ44 −...
  • Page 150 PAGE 6 Change of size/product S 10 S 11 S 15 S 12 S 16 S 13 S 14 S 7−1 S 7−5 S 7−2 S 7−6 S 7−3 S 7−7 S 7−4 S 7−8 < HOME Bosch Verpackungstechnik F6.4−E41 −...

  • Page 151: Set/Correct The Film Reel On The Film−Reel Shaft

    The method is the same as the method of Pay attention to the limit reel and shaft into changing the film reel. If necessary , see 4.9 ranges for lifting and carrying the machine weights (loads). continued on next page Bosch Verpackungstechnik T6.4−E15 −...
  • Page 152 PAGE 8 Change of size/product S 10 S 11 S 15 S 12 S 16 S 13 S 14 S 7−1 S 7−5 S 7−2 S 7−6 S 7−3 S 7−7 S 7−4 S 7−8 < HOME Bosch Verpackungstechnik F6.4a−E41 −...
  • Page 153 Correct information concerning the position of compressed air or during the stop in S−7−3 or (level 2) S2−7−8−1−1. supplying compressed air when the film reel is on the floor. Repeat the operations for a second shaft. If applicable. Bosch Verpackungstechnik T6.4a−E41 −...
  • Page 154 S 16 S 13 S 14 S 4a 1 S 4a 5 S 4a 2 S 4a 6 S 4a 6 S 4a 3 S 4a 7 S 4a 4 S 4a 8 < HOME S 4a Bosch Verpackungstechnik F6.4.1−EQ44 −...
  • Page 155 Downstream of the shoulder, manually pull The tension arm (1) through the film web approx. 1.5 metres. may not pull the film Cut through the film web immediately web back into the downstream of the shoulder (4). machine. Bosch Verpackungstechnik T6.4.1−EQ44 −...
  • Page 156 PAGE 11 Change of size/product Bosch Verpackungstechnik F6.5.−EQ15 −...

  • Page 157: Change Folding Station And Other Corner Seal Settings

    This to avoid damag With two persons lift the folding station (3) from the ing the folding plates, guide and store it carefully. for example. Only for corner seal bags mount a new folding station in reverse order. Bosch Verpackungstechnik T6.5−EQ44 −...
  • Page 158 PAGE 11.2 Change of size/product X87 X86 Bosch Verpackungstechnik F6.5.2−EQ44 −...

  • Page 159: Replace And Set The Corner Seal Jaws

    (9) with the other hand. One rotation is Turn knob (7) to the required counter position (4). 1.25 mm and thirty Hold the knob (7) and tighten the clamping knob on the counter. (9) with the other hand. Bosch Verpackungstechnik T6.5.2−EQ44 −...
  • Page 160 PAGE 11.4 Change of size/product Bosch Verpackungstechnik F6.5.3−EQ44 −...

  • Page 161: Guide Through The Film Web And Set The Folding Plates

    Check whether the folds keep pointing into the right direction up to the mouthpiece. Correct, if necessary. Bosch Verpackungstechnik T6.5.3−EQ44 −...
  • Page 162 PAGE 11.6 Change of size/product Bosch Verpackungstechnik F6.5.4−EQ44 −...
  • Page 163 Turn the shoulder with knurled bolt (9); do a test run; In conformity with turn shoulder (1), etc. until the seams correspond the illustration on with the corner points of the mouthpiece. the shoulder plate. Tighten screws (2). Bosch Verpackungstechnik T6.5.4−EQ44 −...
  • Page 164 PAGE 11.8 Change of size/product Bosch Verpackungstechnik F6.5.5−EQ44 −...

  • Page 165: Other Settings

    Set the cooling (4) Set the amount of cooling air using the throttle Cooling (4) must not valve (16) on valve Y38. touch the anvil and the If necessary for access e.g., remove the cooling corner seal jaws. (4) by dismounting the suspension (13). Bosch Verpackungstechnik T6.5.5−EQ44 −...
  • Page 166 PAGE 12 Change of size/product Bosch Verpackungstechnik F6.6 −...

  • Page 167: Change The Long−Seam Jaw

    The long−seam jaw(s) and the cross−seam jaws can be hot just after machine operation. Do not touch parts that are at operating temperature. Wear protective gloves when handling such parts. Dismount heat−seal jaw, see page 7.11. Bosch Verpackungstechnik T6.6−E41 −...
  • Page 168 PAGE 14 Change of size/product Bosch Verpackungstechnik F6.6a −...
  • Page 169 PAGE 15 Change of size/product Change the long−seam jaw (continued) Reserve Bosch Verpackungstechnik T6.6a−E41 −...
  • Page 170 PAGE 16 Change of size/product Bosch Verpackungstechnik F6.7 −...

  • Page 171: Change The Cross−Seam Jaws

    Check and/or set the top vertical position of the cross−seam jaws housing See the next page. Set sealing pressure or PE−clamp jaws pressure See 6.20.1. Check and set the position of the front jaw carrier See 6.20.2. continued on next page Bosch Verpackungstechnik T6.7−E41 −...
  • Page 172 PAGE 18 Change of size/product Bosch Verpackungstechnik F6.7.1−E41 −...
  • Page 173 (3). other screws. Tighten screws (4). Remove pin (1) Slightly lift the jaws housing until the pin (1) can be pulled out of the hole (2). Carefully lower the jaws housing. Bosch Verpackungstechnik T6.7.1−E33 −...
  • Page 174 PAGE 20 Change of size/product Bosch Verpackungstechnik F6.7.1a −...
  • Page 175 PAGE 21 Change of size/product Change the cross−seam jaws (continued) Reserve Bosch Verpackungstechnik T6.7.1a−E41 −...
  • Page 176 S 16 S 13 S 14 S 4a 1 S 4a 5 S 4a 2 S 4a 6 S 4a 6 S 4a 3 S 4a 7 S 4a 4 S 4a 8 < HOME S 4a Bosch Verpackungstechnik F6.8−EQ44 −...

  • Page 177: Change Forming Set

    (25), dismount the dust extraction hose (15), dismount and the the ionisation, etc. assemblies If necessary, see options concerned, from 6.21. installed. Unlock the shoulder Unlock the quick−release clamps (5). plate (4) continued on next page Bosch Verpackungstechnik T6.8−E33 −...
  • Page 178 PAGE 24 Change of size/product BOSCH Bosch Verpackungstechnik F6.8a−E15 −...
  • Page 179 Open guides (14) (option), if present. of the dosing Slide the forming set carefully forward. unit. If necessary and if mounted, carefully remove the auger, auger tube (28), plate (26), gas flushing tubes, etc. from above. continued on next page Bosch Verpackungstechnik T6.8a−E41 −...
  • Page 180 PAGE 26 Change of size/product BOSCH Bosch Verpackungstechnik F6.8b−E15 −...
  • Page 181 Select the required new forming set and, if options necessary, auger and options. Check whether these are clean and in a good condition. If necessary, mount the auger and/or options in the forming tube. continued on next page Bosch Verpackungstechnik T6.8b−E15 −...
  • Page 182 PAGE 28 Change of size/product BOSCH Bosch Verpackungstechnik F6.8c−EQ44 −...
  • Page 183 Mount in reverse order. The centre must spreader (12) Align parallel with the cross−seam jaws. correspond with the closed the closed Mount options Mount options in reverse order. If necessary, see cross−seam jaws. options concerned, from 6.21. Bosch Verpackungstechnik T6.8c−EQ15 −...
  • Page 184 PAGE 30 Change of size/product (20") 10 9 Bosch Verpackungstechnik F6.9−EQ44 −...
  • Page 185 (6). Tension the film web Slightly raise the film−reel shaft on the The tension arm (10) must brake side and wind the film back onto be free from the end stops. the film reel (8). Bosch Verpackungstechnik T6.9−EQ15 −...
  • Page 186 PAGE 32 Change of size/product Bosch Verpackungstechnik F6.10−EQ44 −...

  • Page 187: Adjusting The Film Web Roller Prior To Shoulder

    − film web roller is aligned with shoulder (1) and − no folds are formed while film web is running, and − film web track does not rub against rear edge of shoulder (1). Hold knob (4) and tighten clamping knob (3) with other hand. Bosch Verpackungstechnik T6.10 −...
  • Page 188 PAGE 34 Change of size/product 1 mm Bosch Verpackungstechnik F6.11 −...

  • Page 189: Set Film Guide Roller (Option)

    Set the guide Loosen the screws (10). plate (11) Set the guide plate (11) to about 1 mm behind See figure. the ball bearing (13). Tighten screws (10). Bosch Verpackungstechnik T6.11−E41 −...
  • Page 190 S 4a 1 S 4a 5 +/− S 4a 2 S 4a 6 S 4a 6 S 4a 3 S 4a 7 S 4a 4 S 4a 8 ENTER < HOME S 4a 0,3 mm 0,3 mm Bosch Verpackungstechnik F6.12−EQ44 −...

  • Page 191: Set Draw−Off Belts

    (5) open and close smoothly and noiselessly. If the machine starts before the belts are closed, the start delay concerned can be corrected in (level 3) S−4a−7a−3. Bosch Verpackungstechnik T6.12−E41 −...
  • Page 192 PAGE 38 Change of size/product Bosch Verpackungstechnik F6.13−E41 −...

  • Page 193: Set The Long−Seam Heat Seal (Hs) (Option)

    PHS is present. activated. Set temperature View and/or select the zone concerned in S2−1a or level If necessary, see 2 (S−7−8−1)−8a. 4.4.15. Enter the temperature in the entry field. continued on next page Bosch Verpackungstechnik T6.13−E44 −...
  • Page 194 PAGE 40 Change of size/product Bosch Verpackungstechnik F6.13a−E41 −...

  • Page 195: Drag Long Seam (Continued)

    −burns, increase the long−seam delay in level 2 The jaw moves film transport (S−7−8−1)−5. forward too early. −is open, decrease the long−seam delay in level 2 A negative value is (S−7−8−1)−5. possible. Bosch Verpackungstechnik T6.13a−E44 −...
  • Page 196 PAGE 42 Change of size/product Bosch Verpackungstechnik F6.13.2−931 513 −...

  • Page 197: Pinching Long Seam

    Loosen knob (6) and open arm (5). Required for, e.g., a size arm (5) Close in reverse order. If necessary, put the change. long seam jaw in the production position, see the next page. continued on next page Bosch Verpackungstechnik T6.13.2−931 513 −...
  • Page 198 PAGE 44 Change of size/product Bosch Verpackungstechnik F6.13.2a−931 513 −...
  • Page 199 Tighten hand clamps (8, 15 and 19). by pulling it out and Slide stop (10) fully forward and tighten hand turning it. clamp (14). continued on next page Bosch Verpackungstechnik T6.13.2a−931 513 −...
  • Page 200 PAGE 45.1 Change of size/product Bosch Verpackungstechnik F6.13.2b−931 513 −...
  • Page 201 The jaw moves with the film transport −burns, increase the long−seam delay in level forwards too early. 2 (S−7−8−1)−5. A negative value is −is open, decrease the long−seam delay in possible. level 2 (S−7−8−1)−5. Bosch Verpackungstechnik T6.13.2b−931 513 −...
  • Page 202 PAGE 46 Change of size/product Poly (PE) Bosch Verpackungstechnik F6.14−E41 −...

  • Page 203: Set The Long−Seam Polyethylene (Pe) (Option)

    If necessary, correct the distance with knob (2). when the distance gets larger. Close and open Close the long−seam arm (3) until the lock (5) long−seam arm (3) closes. Open in reverse order. continued on next page Bosch Verpackungstechnik T6.14−E41 −...
  • Page 204 S 4a 1 S 4a 5 +/− 3(2) S 4a 2 S 4a 6 S 4a 6 S 4a 3 S 4a 7 S 4a 4 S 4a 8 ENTER < HOME S 4a Poly (PE) Bosch Verpackungstechnik F6.14a−E33 −...
  • Page 205 −burns, increase the long−seam delay in The heated pipe moves the film transport level 2 (S−7−8−1)−5. forward too early. −is open, decrease the long−seam delay in level 2 (S−7−8−1)−5. A negative value is possible. continued on next page Bosch Verpackungstechnik T6.14a−E33 −...
  • Page 206 PAGE 50 Change of size/product Poly (PE) Bosch Verpackungstechnik F6.14b−E41 −...
  • Page 207 Opening may be necessary in order to unit (1) bottom side and at the hot parts in be able to clean the heated pipe with a the unit (1). dry cloth. Loosen screw (6). Tilt the housing forward. Bosch Verpackungstechnik T6.14b−E41 −...
  • Page 208 S 7−6 P 4−2 P 4−6 S 2−3 S 2−7 S 7−3 S 7−7 P 4−3 P 4−7 S 2−4 S 2−8 S 7−4 S 7−8 P 4−4 P 4−8 < < < HOME HOME HOME Bosch Verpackungstechnik F6.15−EQ44 −...

  • Page 209: Set Film−Web Tracking

    Centre the tracking frame, see above. Correct information concerning the position If necessary, see 6.4. of the film reel on the shaft in S−7−3 or level 2 (S−7−8−1)−1. continued on next page Bosch Verpackungstechnik T6.15−EQ44 −...
  • Page 210 S 7−6 P 4−2 P 4−6 S 2−3 S 2−7 S 7−3 S 7−7 P 4−3 P 4−7 S 2−4 S 2−8 S 7−4 S 7−8 P 4−4 P 4−8 < < < HOME HOME HOME Bosch Verpackungstechnik F6.15.1−EQ44 −...

  • Page 211: Set Automatic Control For Film−Web Tracking (Option)

    (2), for example press (level 3) S−4a−5b−6. actual value. after replacement of Fully cover the sensor (2) with the film and Maximum value: 2048. the sensor or in press (level 3) S−4a−5b−7. Minimum value: 0. case of problems Bosch Verpackungstechnik T6.15.1−E33 −...
  • Page 212 S 7−8−2 S 7−8−6 S 7−8−3 S 7−8−7 S 7−8−4 S 7−8−8 < HOME S 7−8 S 7−8−1−1 S 7−8−1−5 S 7−8−1−2 S 7−8−1−6 S 7−8−1−3 S 7−8−1−7 S 7−8−1−4 S 7−8−1−8 < HOME S 7−8−1 Bosch Verpackungstechnik F6.16−EQ44 −...

  • Page 213: Set Print Mark Control (Option)

    If the number of actual pulses is over 15 more than the number of pulses for the nominal print position, increase the bag length in level 2 (S−7−8−1)−1. In P−8, check the length of the last bag produced. continued on next page Bosch Verpackungstechnik T6.16−E33 −...
  • Page 214 PAGE 58 Change of size/product KT5W KT5G Bosch Verpackungstechnik F6.16a−E33 −...
  • Page 215 By moving the film by hand, check that the LED (6) only If necessary, see the lights when the photocell detects the print mark. If manual for the necessary, repeat the setting method and/or select photocell in section another print mark. Bosch Verpackungstechnik T6.16a−E33 −...
  • Page 216 +/− S 7−2 S 7−6 S 7−3 S 7−7 S 7−4 S 7−8 < HOME ENTER S 7−8−1 S 7−8−5 S 7−8−2 S 7−8−6 S 7−8−3 S 7−8−7 S 7−8−4 S 7−8−8 < HOME S 7−8 Bosch Verpackungstechnik F6.17−EQ44 −...

  • Page 217: Set The Overprinter (Option)

    Switch on in (level 3) S−4b−5−1b, in "Operating Film length correction on or off for modes". Read and follow the instructions. between knife film without print mark Enter the distance in level 3 (S−7−8−1)−3. and device. Bosch Verpackungstechnik T6.17−E15 −...
  • Page 218 S 7−8−2 S 7−8−6 S 7−8−3 S 7−8−7 S 7−8−4 S 7−8−8 < HOME S 7−8 S 7−8−1−1 S 7−8−1−5 S 7−8−1−2 S 7−8−1−6 S 7−8−1−3 S 7−8−1−7 S 7−8−1−4 S 7−8−1−8 < HOME S 7−8−1 Bosch Verpackungstechnik F6.18−E41 −...

  • Page 219: Set The Cross−Seam Heat Seal (Hs) (Option)

    Set sealing Set sealing pressure, see 6.20.1. The pressure depends on pressure Check and, if necessary, correct the position of the film. the jaw holder (2). Produce bags and check the seams. continued on next page Bosch Verpackungstechnik T6.18−E41 −...
  • Page 220 S 7−8−2 S 7−8−6 S 7−8−3 S 7−8−7 S 7−8−4 S 7−8−8 < HOME S 7−8 S 7−8−1−1 S 7−8−1−5 S 7−8−1−2 S 7−8−1−6 S 7−8−1−3 S 7−8−1−7 S 7−8−1−4 S 7−8−1−8 < HOME S 7−8−1 Bosch Verpackungstechnik F6.18a−E41 −...
  • Page 221 Enter in level 2 (S−7−8−1)−5 the time that is If provided, see the option time, if provided required to cool off the cross seams sufficiently concerned in section 6. while the jaws remain open for a few mm. Bosch Verpackungstechnik T6.18a−E41 −...
  • Page 222 S 7−8−2 S 7−8−6 S 7−8−3 S 7−8−7 S 7−8−4 S 7−8−8 < HOME S 7−8 S 7−8−1−1 S 7−8−1−5 S 7−8−1−2 S 7−8−1−6 S 7−8−1−3 S 7−8−1−7 S 7−8−1−4 S 7−8−1−8 < HOME S 7−8−1 Bosch Verpackungstechnik F6.19−E41 −...

  • Page 223: Set Cross−Seam Polyethylene (Pe) (Option)

    Set clamping−jaw pressure such that the film tube See 6.20.1. cannot slip out of the clamping jaws. Check and, if necessary, correct the position of the See 6.20.1. first clamping−jaw holder. continued on next page Bosch Verpackungstechnik T6.19−E41 −...
  • Page 224 S 7−8−2 S 7−8−6 S 7−8−3 S 7−8−7 S 7−8−4 S 7−8−8 < HOME S 7−8 S 7−8−1−1 S 7−8−1−5 S 7−8−1−2 S 7−8−1−6 S 7−8−1−3 S 7−8−1−7 S 7−8−1−4 S 7−8−1−8 < HOME S 7−8−1 Bosch Verpackungstechnik F6.19a−E41 −...
  • Page 225 In the case of a faulty (11) of the knife Loosen the screws (10). setting the knife (9) may Press the guides (11) against the jig (12) and damage the counterjaw (5). tighten the screws (10). Repeat on the other side. Bosch Verpackungstechnik T6.19a−E41 −...
  • Page 226 PAGE 70 Change of size/product 0,1 mm 0,1 mm Bosch Verpackungstechnik F6.20−E41 −...
  • Page 227 The play must be equal at the left and Tighten screws (9). at the right, otherwise the jaws do not Open jaws. If necessary, see the next page. close parallel. Bosch Verpackungstechnik T6.20−E41 −...
  • Page 228 PAGE 72 Change of size/product Bosch Verpackungstechnik F6.20.3−E41 −...

  • Page 229: Cross Seam Miscellaneous

    Pull the pin (13) out of the hole (11). Carefully move the tool downward until the jaws Open the cross−seam do no longer touch each other. jaws. Pull the pin (14) out of the hole (12). Bosch Verpackungstechnik T6.20.3−E33 −...
  • Page 230 PAGE 74 Change of size/product Bosch Verpackungstechnik F6.20.3a−E41 −...
  • Page 231 PAGE 75 Change of size/product 6.20 Cross seam miscellaneous (continued) Reserve Bosch Verpackungstechnik T6.20.3a−E41 −...
  • Page 232 PAGE 76 Change of size/product Bosch Verpackungstechnik F6.21−E41 −...

  • Page 233: Set Other Option(S)

    PAGE 77 Change of size/product 6.21 Set other option(s) Bosch Verpackungstechnik T6.21−E41 −...
  • Page 234 PAGE 78 Change of size/product Bosch Verpackungstechnik F6.21- -930 358...
  • Page 235 If required, see 4.4.11. the curves (12). (S--7--8--1)--1. If necessary, loosen the screw (10) and move the curve (12) until the value corresponds with the set bag depth. Repeat on the other side. continued on next page Bosch Verpackungstechnik T6.21- -930 358...
  • Page 236 PAGE 80 Change of size/product Bosch Verpackungstechnik F6.21a- -930 358...
  • Page 237 Move blade (13) until the front side of the bottom blade (13) is in one line with the front side of the upper blade (4). Tighten screw (11). Repeat on the other side. continued on next page Bosch Verpackungstechnik T6.21a- -930 358...
  • Page 238 PAGE 82 Change of size/product Bosch Verpackungstechnik F6.21b- -930 358...
  • Page 239 Set the amount of compressed air with a compressed air on the throttle valve so that the friction on the folding folding tube (12) tube decreases and the friction of the film tube on the spreader fingers does not get too high. Bosch Verpackungstechnik T6.21b- -930 358...
  • Page 240 PAGE 84 Change of size/product Bosch Verpackungstechnik F6.21- -930 321...
  • Page 241 Adjust duration in level 2 (S7--8--1)--5 towards the maximum until the blast air can not fold the bottom seam further. Bosch Verpackungstechnik T6.21- -925 256...
  • Page 242 PAGE 86 Change of size/product Bosch Verpackungstechnik F6.21- -930 265...
  • Page 243 Tighten screws (1). Repeat on the other side. Installing and Remove screws (1). removing the air Completely remove the air expeller. expellers (2 and Repeat on the other side. Mount in the reverse order. Bosch Verpackungstechnik T6.21- -930 544...
  • Page 245 ............continued on next page Bosch Verpackungstechnik T7- -EQ44...
  • Page 247 ..........Bosch Verpackungstechnik...

  • Page 249: Maintenance

    Inform the operators and appoint supervisors Measures before switching on again the machine after having carried out maintenance activities Check the safety measures Check whether the doors of the control cabinets and cabinets containing equipment are closed. Bosch Verpackungstechnik S027586 (5) −...

  • Page 250: Maintenance Instructions

    Hand substances that cannot be used over to the disposal depot intended for this. First discharge oil and all substances harmful to water before dismounting parts for reuse or processing into scrap. Attention! Observe the legal stipulations and environmental regulations! Bosch Verpackungstechnik blz1_S027524 (5) −...

  • Page 251: Directions For Cleaning

    Only use cleaning agents or disinfectants that have proven in the past that they do not damage the machine. New agents must be tested before use. In case of doubt, contact our customer service and give the name of the agents as well as the chemical composition. Bosch Verpackungstechnik S054502 (5) −...
  • Page 252 PAGE 4 Maintenance Bosch Verpackungstechnik F7.4−EQ15 −...

  • Page 253: Maintenance Schedule (1−Shift Service)

    Replace film−web rollers if necessary. Guiding shafts (8) of the cross−seam Clean. jaws Check for leaks and safety. Spray oil or apply with brush. continued on next page Bosch Verpackungstechnik T7.4−EQ44 −...
  • Page 254 PAGE 6 Maintenance Bosch Verpackungstechnik F7.4a−EQ15 −...
  • Page 255 Motor−driven film unwinding (option): the brake plug only has to push against the shaft without lifting it upwards. Annually Outside surfaces/coatings Clean and repair damage to the surface. Rubber of the film clamp (4) Replace. Bosch Verpackungstechnik T7.4a−E41 −...
  • Page 256 PAGE 8 Maintenance Bosch Verpackungstechnik F7.5−E41 −...

  • Page 257: Lubrication

    Lubricants table REFERENCE SUITABLE OIL AND GREASE TYPES SHELL ESSO MOBIL Oil A Good quality Grease Alvania EP Grease 2 Energrease LS−EP 2 Beacon EP 2 Mobilux EP 2 Bosch Verpackungstechnik T7.5−E15 −...
  • Page 258 PAGE 10 Maintenance Bosch Verpackungstechnik F7.6−E41 −...

  • Page 259: Pneumatic System

    Replace filter cartridge when acetone and other liquids with heavily contaminated. softeners. Blow dry from the inside to the outside. Mount in reverse order. Switch on compressed air. Bosch Verpackungstechnik T7.6 −...
  • Page 260 PAGE 12 Maintenance Bosch Verpackungstechnik F7.6.2−E41 −...

  • Page 261: Solenoid Valves

    Loosen lock nut (6). Increase pressure: turn set screw (7) clockwise. Reduce pressure: turn set screw (7) counter−clockwise. Do not fully unscrew. Tighten lock nut (6). If provided, correct the pneumatic settings of the cylinder involved, see next page. Bosch Verpackungstechnik T7.6.2−E41 −...
  • Page 262 PAGE 14 Maintenance Bosch Verpackungstechnik F7.6.4−E41 −...

  • Page 263: Set Pneumatic Cylinders

    Set the ingoing movement of piston (15) to the Depends on (return) movement required speed with throttle valve (10 or 11). model. of piston (15) Set the last part of the ingoing stroke of piston (15) with end damping (17). Bosch Verpackungstechnik T7.6.4−E41 −...
  • Page 264 PAGE 16 Maintenance Bosch Verpackungstechnik F7.7 −...

  • Page 265: Hydraulic System

    PAGE 17 Maintenance Hydraulic system Not applicable Bosch Verpackungstechnik T7.7 −...
  • Page 266 S 4a 7a−4 S 4a 7a−8 < HOME S 4a−7a S 4a 7a−3−1 S 4a 7a−3−5 S 4a 7a−3−2 S 4a 7a−3−6 S 4a 7a−3−3 S 4a 7a−3−7 S 4a 7a−3−4 S 4a 7a−3−8 < HOME S 4a−7a−3 Bosch Verpackungstechnik F7.8−E41 −...

  • Page 267: Vacuum System

    After this time the pump is delay (S−4a−7a−3) the time that the vacuum switched off to prevent useless pump must remain activated after a running. machine stop. The pump keeps running with an activated vacuum table (option). Bosch Verpackungstechnik T7.8−E41 −...
  • Page 268 S 4a 8 ENTER < HOME S 4a S 4a 7a−1 S 4a 7a−5 S 4a 7a−2 S 4a 7a−6 S 4a 7a−3 S 4a 7a−7 S 4a 7a−4 S 4a 7a−8 < HOME S 4a−7a Bosch Verpackungstechnik F7.9−E33 −...

  • Page 269: Film Transport

    Delay the start of the machine in the key concerned in level 3 The draw−off belts must (S−4a−7a−3) to give the draw−off belts the opportunity to move be closed before the film is towards the forming tube. transported. Bosch Verpackungstechnik T7.9−E41 −...
  • Page 270 PAGE 22 Maintenance 1600 grm Bosch Verpackungstechnik F7.9.4−E251Q−44 −...

  • Page 271: Set The Brake Of The Film--Reel Shaft

    (2). Clockwise turning will increases the tension. Auxiliary driving roller with second tension arm (if provided): set the The tension in tension of the tension arm (7) following the above method. vertical position is 1600 grams. Bosch Verpackungstechnik T7.9.4−EQ15 −...
  • Page 272 S 4a 7a−1−1 S 4a 7a−1−5 S 4a 7a−5−1 S 4a 7a−1−2 S 4a 7a−5−2 S 4a 7a−1−3 S 4a 7a−5−3 S 4a 7a−1−4 S 4a 7a−1−8 S 4a 7a−5−4 < < HOME HOME S 4a−7a−1 S 4a−7a−5 Bosch Verpackungstechnik F7.9.7−E41 −...

  • Page 273: Replace And/Or Calibrate The Initiator Of The Tension Arm

    If necessary, replace the film−web rollers. 7.9.10 Replace, set or initialise stepper or servo drive The stepper drive (if provided) is set at the factory. Servo drive (if provided), see relevant description in section 8. Bosch Verpackungstechnik T7.9.7−E36−33 −...
  • Page 274 PAGE 25.1 Maintenance Bosch Verpackungstechnik F7.9.11−EQ44 −...

  • Page 275: Set The Auxiliary Driving Roller With The Second Tension Arm

    I clockwise Position I is about until 0.85 Amp is measured between terminals 40 %. HB−GA. : Pull the tension arm (5) forwards and set until the roller rotates with about 180 rpm. Bosch Verpackungstechnik T7.9.11−EQ44 −...
  • Page 276 PAGE 26 Maintenance Bosch Verpackungstechnik F7.10−E41 −...

  • Page 277: Forming Set

    Forming set Risk of damage! A plastic shoulder breaks easily and cannot be cleaned with a high−pressure cleaner, water jet or hot water. The guide (9) has been set at Bosch and may not be adjusted. 7.10.1 Set shoulder METHOD REMARKS Loosen the four screws that attach the shoulder (8) to the plate (2).
  • Page 278 PAGE 28 Maintenance Bosch Verpackungstechnik F7.11−E40 −...

  • Page 279: Long−Seam Heat Seal (Hs)

    Mount in reverse order. SEEZ, must facilitate Reconnect the connections. Mind the polarity with the heat transfer and a thermocouple. future dismounting. Mount holder (20) Place in reverse order. with jaw Check the settings, see 6.13. Bosch Verpackungstechnik T7.11−E41 −...
  • Page 280 PAGE 30 Maintenance Bosch Verpackungstechnik F7.11a −...
  • Page 281 PAGE 31 Maintenance 7.11 Long−seam heat seal (HS)(continued) Reserve Bosch Verpackungstechnik T7.11a−E41 −...
  • Page 282 PAGE 32 Maintenance Bosch Verpackungstechnik F7.12 −...

  • Page 283: Long- -Seam Polyethylene (Pe)

    PAGE 33 Maintenance 7.12 Long−seam polyethylene (PE) See 6.14. Bosch Verpackungstechnik T7.12−E41 −...
  • Page 284 PAGE 34 Maintenance Bosch Verpackungstechnik F7.12a −...
  • Page 285 PAGE 35 Maintenance 7.12 Long−seam polyethylene (PE) (continued) Reserve Bosch Verpackungstechnik T7.12a−E41 −...
  • Page 286 PAGE 36 Maintenance Bosch Verpackungstechnik F7.13 −...

  • Page 287: Cross−Seam Heat Seal (Hs)

    Careful: do not damage the bore with a brass pin. hole. Grease the sensor/element with special grease. Grease, e.g. NEVER SEEZ, Mount in reverse order. must facilitate the heat transfer Reconnect the connections. and future dismounting. Bosch Verpackungstechnik T7.13−E41 −...
  • Page 288 PAGE 38 Maintenance Bosch Verpackungstechnik F7.13.3 −...

  • Page 289: Remove And Replace Cross--Seam Jaws

    Set the sealing pressure and check the position of the first jaw carrier. See 6.20.2. Open the jaws, see 6.20.3. Mount options (if present). Check and correct the highest allowed position of the cross−seam See 6.7.1. jaws if the jaws are mounted at another height. Bosch Verpackungstechnik T7.13.3−E33 −...
  • Page 290 PAGE 40 Maintenance Bosch Verpackungstechnik F7.13.3a−E41 −...
  • Page 291 PAGE 41 Maintenance 7.13 Cross−seam heat seal (HS)(continued) Reserve Bosch Verpackungstechnik T7.13.3a−E41 −...
  • Page 292 PAGE 42 Maintenance Bosch Verpackungstechnik F7.14−E41 −...

  • Page 293: Cross- -Seam Polyethylene (Pe)

    7.14.2 Remove and place knife−welding jaw METHOD REMARKS Loosen plug connection. See illustration A. Unlock the knurled rods (14), for example with a screwdriver and remove the welding jaw (2). Place in reverse order. Bosch Verpackungstechnik T7.14−E41 −...
  • Page 294 PAGE 44 Maintenance Bosch Verpackungstechnik F7.14a−E41 −...

  • Page 295: Replace Knife And/Or Teflon Of The Knife--Welding Jaw

    Remove the knife (9), see above. See illustr. C. Remove Teflon (12) when torn or burnt. The Teflon must be Clean the surface of the jaw. clean and in a good condition. continued on next page Bosch Verpackungstechnik T7.14a−E41 −...
  • Page 296 PAGE 46 Maintenance Bosch Verpackungstechnik F7.14.3−E33 −...

  • Page 297: Replace Teflon Of The Counter--Welding Jaw

    7.14.3 Replace knife and/or Teflon of the knife−welding jaw (continued) The Teflon used must be the same as the material used by Bosch. Use the jig (18) supplied to obtain the required shape. Attention: cut out the holes (24) for the...
  • Page 298 PAGE 48 Maintenance Bosch Verpackungstechnik F7.14.3a −...
  • Page 299 PAGE 49 Maintenance 7.14 Cross−seam polyethylene (PE)(continued) Reserve Bosch Verpackungstechnik T7.14.3a−E41 −...
  • Page 300 PAGE 50 Maintenance 3.1 mm F = 40 N 1.9 mm F = 20 N Bosch Verpackungstechnik F7.15−E41 −...

  • Page 301: Cross−Seam Jaw Drive Horizontal

    Loosen the four screws (7) of motor (8). tension Loosen lock nut (5) of screw (6). Tension belt by turning screw (6) clockwise until the impact is 1.9 mm. Tighten lock nut (5). Tighten the four screws (7) of motor (8). Bosch Verpackungstechnik T7.15−E41 −...
  • Page 302 S 4a 7a−5b−4 S 4a 7a−5b−8 < < HOME HOME S 4a−7a−5a S 4a−7a−5b S 4a 7a−5a−2−2 S 4a 7a−5a−2−6 S 4a 7a−5a−2−3 S 4a 7a−5a−2−7 S 4a 7a−5a−2−4 S 4a 7a−5a−2−8 < HOME S 4a−7a−5a−2 Bosch Verpackungstechnik F7.15.2−E41 −...

  • Page 303: Calibration Horizontal

    NOTES Set closing Enter film thickness and long seam form, see For example, side−folding angle 4.4.11. bags with thick film: the Select field (level 3) S−4a−7a−5b−1. closing angle is adapted Usually set to 5 degrees. internally. Bosch Verpackungstechnik T7.15.2−E33 −...
  • Page 304 S 4a 7a−5b−4 S 4a 7a−5b−8 < < HOME HOME S 4a−7a−5a S 4a−7a−5b S 4a 7a−5a−2−2 S 4a 7a−5a−2−6 S 4a 7a−5a−2−3 S 4a 7a−5a−2−7 S 4a 7a−5a−2−4 S 4a 7a−5a−2−8 < HOME S 4a−7a−5a−2 Bosch Verpackungstechnik F7.15.4−E41 −...

  • Page 305: Replace And/Or Set And/Or Check Initiators

    2−3 mm. Check B3 Press key (level 3) S−4a−7a−5a−2−7. The jaw movement signal stops when initiator (B3) gives a signal. Jaw opening is Corresponding jaw opening: see (level 3) S−4a−7a−5b−4. about 2−3 mm. Bosch Verpackungstechnik T7.15.4−E41 −...
  • Page 306 PAGE 56 Maintenance Bosch Verpackungstechnik F7.15.5−E41 −...

  • Page 307: Replace And/Or Set Limit Switch

    (10) and curve (6) is about 0.5 mm. Remove pin (3). Check whether the switch switches when with pulley (1) the Maximum opening (end position) bush (9) is turned against the stop (8). of the jaws. Mount the cover on the jaw housing. Bosch Verpackungstechnik T7.15.5−E41 −...
  • Page 308 PAGE 58 Maintenance Bosch Verpackungstechnik F7.15.6−E33 −...

  • Page 309: Replace And/Or Initialise Servo Drive

    PAGE 59 Maintenance 7.15 Cross−seam jaws drive horizontal 7.15.6 Replace and/or initialise servo drive See concerning description in chapter 8 Bosch Verpackungstechnik T7.15.6−E33 −...
  • Page 310 S 4a 7a−2−3a−5 S 4a 7a−2−3b−5 S 4a 7a−2−3b−1 +/− S 4a 7a−2−3a−2 S 4a 7a−2−3a−6 S 4a 7a−2−3b−6 S 4a 7a−2−3b−2 S 4a 7a−2−3a−3 S 4a 7a−2−3a−7 ENTER < < HOME HOME S 4a−7a−2−3a S 4a−7a−2−3b Bosch Verpackungstechnik F7.15.7−E15 −...

  • Page 311: Open And Close The Cross--Seam Jaws

    Press key (level 3) Entry field (1) appears. jaws to an adjust S−4a−7a−2−3a−7. Push able opening S−4a−7a−2−3a−5 if field is grey. Enter required opening. Jaws move towards the entered Press "Enter" in entry field (1). opening. Bosch Verpackungstechnik T7.15.7−E15 −...
  • Page 312 S 4a 7a−5a−4 S 4a 7a−5b−4 S 4a 7a−5b−8 < < HOME HOME S 4a−7a−5a S 4a−7a−5b S 4a 7a−5a−1−2 S 4a 7a−5a−1−3 S 4a 7a−5a−1−7 S 4a 7a−5a−1−4 S 4a 7a−5a1−8 < HOME S 4a−7a−5a−1 Bosch Verpackungstechnik F7.16−E41 −...
  • Page 313 (see arrow in fig. B). Put back spring back. manually if necessary. If necessary the movement of the jaw housing from the calibration position until the initiator can be looked at About 15 − 20 mm. (level 3) S−4a−7a−5b−2. Bosch Verpackungstechnik T7.16−E41 −...
  • Page 314 S 4a 7a−5a−4 S 4a 7a−5b−4 S 4a 7a−5b−8 < < HOME HOME S 4a−7a−5a S 4a−7a−5b S 4a 7a−5a−1−2 S 4a 7a−5a−1−3 S 4a 7a−5a−1−7 S 4a 7a−5a−1−4 S 4a 7a−5a1−8 < HOME S 4a−7a−5a−1 Bosch Verpackungstechnik F7.16.2−E41 −...
  • Page 315 Manually move the jaw housing up and down and check signal (2) whether led (2) responds to the crank (1). Check B1 signal (2) Press key (level 3) S−4a−7a−5a−1−7. The vertical movement stops when initiator (B1) gives a signal. Bosch Verpackungstechnik T7.16.2−E41 −...
  • Page 316 PAGE 66 Maintenance Bosch Verpackungstechnik F7.16.3−E41 −...

  • Page 317: Cross- -Seam Housing Drive Vertical

    (11) and the cam roller about 0.5 mm. (10) do not touch each Press the jaw housing down and remove pin (8). other. Outside the working Mount the cap (7). area the crank (11) is stopped by the stop (12). Bosch Verpackungstechnik T7.16.3−E41 −...
  • Page 318 PAGE 68 Maintenance Bosch Verpackungstechnik F7.16.5−E33 −...

  • Page 319: Replace And/Or Initialise Servo Drive

    PAGE 69 Maintenance 7.16 Cross−seam housing drive vertical 7.16.5 Replace and/or initialise servo drive See concerning description in chapter 8. Bosch Verpackungstechnik T7.16.5−E33 −...
  • Page 320 S 4a 7a−2−3a−5 S 4a 7a−2−3b−5 +/− S 4a 7a−2−3a−2 S 4a 7a−2−3b−2 S 4a 7a−2−3a−6 S 4a 7a−2−3b−6 S 4a 7a−2−3a−3 S 4a 7a−2−3a−7 S 4a 7a−2−3a−4 ENTER < < HOME HOME S 4a−7a−2−3a S 4a−7a−2−3b Bosch Verpackungstechnik F7.16.6−E15 −...

  • Page 321: Move Jaws Housing Up And Down

    Alternative: (level 3) S−4a−7a−5a−1−3. Move jaws housing Press key (level 3) S−4a−7a−2−3a−3. Entry field (1) appears. to an adjustable Enter required position. position Press "Enter" in entry field (1). Jaws housing moves towards the selected position. Bosch Verpackungstechnik T7.16.6−E15 −...
  • Page 322 00000000 00000000 00000000 S 4a 7a−1 S 4a 7a−5 S 4a 7a−2 S 4a 7a−6 −1D S 4a 7a−3 S 4a 7a−7 S 4a 7a−4 S 4a 7a−8 < HOME S 4a−7a −1C +/− ENTER ENTER Bosch Verpackungstechnik F7.17−E33 −...

  • Page 323: Machine Parameters

    Machine information: provide this information to the manufacturer when a failure cannot be repaired. Software configuration: information for Bosch personnel. Monitor the status of the digital inputs and outputs: see e.g. X−13 on the left−hand page. The 8 digits at the top left correspond with the inputs (X−13) 1A in the electrical diagrams;...
  • Page 324 00000000 00000000 00000000 S 4a 7a−1 S 4a 7a−5 S 4a 7a−2 S 4a 7a−6 −1D S 4a 7a−3 S 4a 7a−7 S 4a 7a−4 S 4a 7a−8 < HOME S 4a−7a −1C +/− ENTER ENTER Bosch Verpackungstechnik F7.17a−E33 −...
  • Page 325 Further options: See option concerned in section 6. Cross jaws See related option in section 6. protection Corner seal Option, see 6.5. settings Further See related actions in sections 6 or 7. Bosch Verpackungstechnik T7.17a−E15 −...
  • Page 326 S 16 S−4b− S 13 S 14 S 4b− −1−1 S 4b− −1−5 S 4b− −1−2 S 4b− −1−6 S 4b− −1−3 S 4b− −1−7 S 4b− 1−−4 S 4b− −1−8 < HOME S 4b− −1a S−4b− Bosch Verpackungstechnik F7.18−E41 −...

  • Page 327: Set−Up (If Provided)

    (8) the selection screen appears. Back to the Press HOME. start screen Return to Press S−4a−5 or S−7−5 or P−7−5. (operator) level Press "ENTER" on the entry field without entry. Bosch Verpackungstechnik T7.18−E36−33 −...
  • Page 329 ....... . . 8.2.1 Allen Bradley DDM−019 Ultraseries and Bosch Rexroth Ecodrive ....

  • Page 331: Documentation On Sub Supplied Equipment

    In addition, an extra suction filter cartridge is installed above the vacuum pump, which becomes accessible after removing the lid. The slides have a life span of approximately 4000 − 8000 operating hours, and have to be inspected. Bosch Verpackungstechnik T8.1−E33 −...
  • Page 334 S 4a 7a−2−4a−3 S 4a 7a−2−4a−7 S 4a 7a−2−4b−3 S 4a 7a−2−4b−7 S 4a 7a−2−4a−4 S 4a 7a−2−4a−8 S 4a 7a−2−4b−4 S 4a 7a−2−4b−8 < < HOME HOME S 4a−7a−2−4a S 4a−7a−2−4b 4" 8" 4" 8" Bosch Verpackungstechnik F8.2−E33−AB+ECO −...

  • Page 335: Replace And/Or Initialise Servo Drive

    Documentation on sub supplied equipment Replace and/or initialise servo drive 8.2.1 Allen Bradley DDM−019 Ultraseries and Bosch Rexroth Ecodrive Danger to life! Touching live wires or components can be dangerous to life. Before carrying out any activities on the electrical provisions, the entire system must be disconnected from the mains.
  • Page 338 HOME S 4a−7a S 4a 7a−2−1 S 4a 7a−2−5 S 4a 7a−2−2 S 4a 7a−2−3 S 4a 7a−2−4 < HOME S 4a−7a−2 5" S 4a 7a−2−5−1 S 4a 7a−2−5−5 S 4a 7a−2−5−2 < HOME S 4a−7a−2−5 Bosch Verpackungstechnik F8.3−E44−Hitachi −...

  • Page 339: Replace And/Or Initialise Frequency Controller

    "5". With problems, check cable connections and re−initialise. Miscellaneou Switch off the main switch. s actions Disconnect plug X15 from X15 of A1. Disconnect the RJ45 plug from the controller. Switch on the main switch. Bosch Verpackungstechnik T8.3−E44−Hitachi −...
  • Page 341 PAGE 1 Appendix Bosch Verpackungstechnik...
  • Page 343 When ordering spare parts please specify the following data: Exact machine designation and machine number (see type plate) Spare-part designation Spare-part ordering number Quantity required Notice! Spare part lists and drawings are compiled in a separate spare-part catalogue. Bosch Verpackungstechnik...

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