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Related Manuals for Bosch Rexroth FMS
Summary of Contents for Bosch Rexroth FMS
- Page 1 Function modules FMS/FMB R320103174/2018-08 Instructions...
- Page 2 © Bosch Rexroth AG reserves all rights, including the right to apply for patent protection. This document may not be reproduced or given to third parties without our consent.
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Page 3: Table Of Contents
R320103174/2018-08 | Function modules Bosch Rexroth AG 3/30 Contents 1 About these instructions ................ 4 1.1 Scope and purpose of the documentation ........4 1.2 Required and supplementary documentation ......... 4 1.3 Presentation of information ............4 2 Safety instructions ................. 6 3 Scope of supply .................. -
Page 4: About These Instructions
4/30 Bosch Rexroth AG Function modules | R320103174/2018-08 About these instructions Scope and purpose of the documentation This documentation applies to the following products: • Function modules in the “Function modules” catalog. This documentation is intended for assembly/installation personnel, line operators and machinery/plant users. - Page 5 R320103174/2018-08 | Function modules Bosch Rexroth AG 5/30 Safety instructions are structured as follows: SIGNAL WORD Type of hazard! Consequences if ignored. Hazard prevention measure. • Warning sign: Draws attention to the hazard • Signal word: Indicates the severity of the hazard •...
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Page 6: Safety Instructions
6/30 Bosch Rexroth AG Function modules | R320103174/2018-08 1.3.3 Abbreviations The following abbreviations are used in this documentation: Tabelle 4: Abbreviations and definitions Abbreviation Meaning Function modules with Ball Rail System and Ball Screw Assembly Function module with Ball Rail System and belt drive... - Page 7 R320103174/2018-08 | Function modules Bosch Rexroth AG 7/30 FMS-xxx-SN-x FMS-xxx-DN-x (single-rail) (dual-rail) Without motor attachment Motor attachment with timing belt side drive Motor attachment with mount and coupling FMB-xxx-SN-x FMB-xxx-DN-x (single-rail) (dual-rail) Without motor attachment Motor attachment with gear reducer...
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Page 8: Product Description
8/30 Bosch Rexroth AG Function modules | R320103174/2018-08 Product description Features Please refer to the notes, technical data, dimensions and descriptions of the products in the catalog. Product description FMS function modules Fig. 2: Components of the FMS function module... -
Page 9: Product Description Fmb Function Modules
R320103174/2018-08 | Function modules Bosch Rexroth AG 9/30 Product description FMB function modules Fig. 3: Components of the FMB function module FMB function module components: Attachments/accessories: 1 Idler end enclosure 9 Magnetic sensor 2 Toothed belt (covered) 10 Optical sensor... -
Page 10: Identification Of The Product
10/30 Bosch Rexroth AG Function modules | R320103174/2018-08 Identification of the product The nameplate of the product carries the following information: Tabelle 5: Details given on nameplate Nameplate details Meaning Part number Serial number Manufacturing date Customer order number Manufacturing location When ordering replacement parts, please always state all data given on the nameplate. -
Page 11: Storing The Product
R320103174/2018-08 | Function modules Bosch Rexroth AG 11/30 NOTICE Risk of damage to motor attachment through vibrations! Motor may break off. When transporting the product with ready-mounted motor, always provide support for the motor remove the motor prior to transport. -
Page 12: Installation
12/30 Bosch Rexroth AG Function modules | R320103174/2018-08 Installation Dimensions and part numbers of the individual components ! catalog. WARNING Risk of product crashing down due to inadequate load hoisting equipment! Severe personal injury or even death. Use only safety-inspected, appropriate load hoisting equipment. -
Page 13: Installation Position
R320103174/2018-08 | Function modules Bosch Rexroth AG 13/30 Installation position The product can generally be installed in any position. Fig. 7: Securing the carriage Fastening the product to the adjoining structure NOTICE Risk of loosening or warping of the product due to incorrect mounting! Damage to the product. - Page 14 14/30 Bosch Rexroth AG Function modules | R320103174/2018-08 6.5.1 Fastening the product with clamping fixtures Mount the product with clamping fixtures (1/2/3/4) on the mounting base as shown in the figure below. Recommended number of clamping fixtures per meter and side: 1: 6 pieces / 2: 4 pieces / 3: 3 pieces Observe the tightening torques ! 17.1.
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Page 15: Switching System Installation
R320103174/2018-08 | Function modules Bosch Rexroth AG 15/30 Switching system installation NOTICE Potential collision due to incorrect mounting of the switching system! Damage to product, adjoining structure and workpieces. Prerequisite for the installation of the switching system is the fastening of the product. -
Page 16: Mounting The Fms Drive
16/30 Bosch Rexroth AG Function modules | R320103174/2018-08 Mounting the FMS drive NOTICE Risk of excessive torque and rotary speed if limit values are not adhered to! Avoid tension due to the weight of the motor when mounting the motor! Damage to the product. - Page 17 R320103174/2018-08 | Function modules Bosch Rexroth AG 17/30 A₁±0,1 Motor (mm) L (mm) -080 MSM 031C -110 ECMAC20604 67.3 72.0 ECMAC10604 Fig. 13: Mounting the motor with mount and coupling...
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Page 18: Mounting The Motor With Timing Belt Side Drive
18/30 Bosch Rexroth AG Function modules | R320103174/2018-08 Mounting the motor with timing belt side drive Mounting the housing Screw the housing (1) of the timing belt side drive (5) onto the product (6) using screws (7). The timing belt side drive can be attached in four different directions. - Page 19 R320103174/2018-08 | Function modules Bosch Rexroth AG 19/30 Mounting the second belt pulley and the motor Pre-assemble the motor: Pre-assemble the motor (7) with the two motor bars (8) as close as possible to the function module to permit problem-free insertion of the second belt pulley (9).
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Page 20: Mounting The Fmb Drive
20/30 Bosch Rexroth AG Function modules | R320103174/2018-08 Mounting the FMB drive NOTICE Risk of excessive torque and rotary speed if limit values are not adhered to! Avoid tension due to the weight of the motor when mounting the motor! Damage to the product. -
Page 21: Mounting The Motor
R320103174/2018-08 | Function modules Bosch Rexroth AG 21/30 Mounting the motor Mount the motor onto the gear unit ! refer to the enclosed instructions for the gear unit. Refer to the “Start-up” section for the functional check! ! 10 Electrically connecting the function module Fig. -
Page 22: Easy Start-Up Using The Integrated Wizard
22/30 Bosch Rexroth AG Function modules | R320103174/2018-08 10.1 Easy start-up using the integrated wizard EasyWizard is the standard assistant integrated in the Rexroth engineering framework IndraWorks DS to help you commission drives of Linear Motion Systems easily and quickly. Starting up has never been easier thanks to pre-configured data sets and a nameplate on the Linear Motion Systems that is keyed to the wizard. -
Page 23: Trial Run, Running In
R320103174/2018-08 | Function modules Bosch Rexroth AG 23/30 10.3 Trial run, running in WARNING Risk of injury due to moving parts (e.g. carriage)! Crushing. Do not attempt to grasp any moving parts while the system is in operation. Risk of burns due to hot surfaces! Temperatures above 60 °C possible Avoid touching the hot surface of the carriage assembly. -
Page 24: Maintenance And Repair
24/30 Bosch Rexroth AG Function modules | R320103174/2018-08 11 Operation WARNING Risk of electrical shocks due to contact with live parts! Severe personal injury or even death. Before commencing any electrical installation work, switch off the power supply and secure it against reactivation. -
Page 25: Lubrication
Performance altered by special operating conditions! Damage to the product. Before starting up the product under special operating conditions, please consult Bosch Rexroth AG. This applies especially to environments with glass fiber or wood dust, solvents, extreme temperatures, and for... -
Page 26: Lube Fittings
26/30 Bosch Rexroth AG Function modules | R320103174/2018-08 13.2 Lube fittings FMS function module FMB function module Single-rail version (two Ball Runner Blocks) Single-rail version (two Ball Runner Blocks) Lube fittings for Ball Runner Blocks via the side lube fittings in the frame. -
Page 27: Lss Lubrication
27/30 13.3 LSS lubrication Initial lubrication takes place in the factory by Bosch Rexroth using Dynalub 510. The properties of this are as follows: • NLGI grade 2 lithium-based high-performance grease according to DIN 51818 (KP2K-20 according to DIN 51825) •... -
Page 28: Removal And Replacement
28/30 Bosch Rexroth AG Function modules | R320103174/2018-08 14 Removal and replacement To ensure the accuracy of the product after replacement of assemblies (e.g. toothed belt, Ball Rail Systems, carriage, frame, etc.), such assemblies may only be dismantled and replaced by Rexroth. The only exceptions to this rule are the work steps described in this section. -
Page 29: Disposal
R320103174/2018-08 | Function modules Bosch Rexroth AG 29/30 15 Disposal The product contains a number of different materials: Aluminum, steel, plastics, grease and possibly electronic components. NOTICE Environmentally hazardous materials can pollute the environment if not disposed of properly! Environmental pollution. - Page 30 Bosch Rexroth AG Ernst-Sachs-Straße 100 97424 Schweinfurt, Germany Tel. +49 9721 937-0 Fax +49 9721 937-275 www.boschrexroth.com Subject to technical modifications Printed in Germany R320103174/2018-08...