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IMPORTANT SAFETY NOTICE There are special parts used in Panasonic DLP Projectors which are important for safety. These parts are shaded on the schematic diagram. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire, or other...
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WARNING: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
TABLE OF CONTENTS ■ COVER PAGE 1. Safety Precautions 2. Specifications SECTION 1 <Service Information> ■ 1. The name of each part 2. Menu Navigation 3. Service Mode 4. External Controls 5. Cautions for Service 6. Troubleshooting SECTION 2 <Disassembly Procedures> ■...
1. Safety Precautions 1.1. General Guidelines - For continued safety, no modification of any circuit must be attempted. - Unplug the power cord from the power outlet before disassembling this projector. - Use correctly the supplied power cord and must ground it. - It is advisable to use an isolation transformer in the AC power line before the service.
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SECTION 1 Service Information PT-RZ470 Series Model No. PT-RW430 Series CONTENTS 1. The name of each part ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ INF-2 1. 1. Projector body 1. 2. Control panel 1. 3. Connecting terminals 1. 4. Remote control 2. OSD Menu Navigation ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ INF-4 3. Service Mode ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・...
3. Service Mode This model has Service Mode in addition to regular on screen menu (user mode). This mode enables some menu settings for the service operation. 3. 1. Setting to Service Mode 1. Press menu button of main body or remote controller and go to "Projector setup" on Main menu. Then go to sub menu and select "Service Password"...
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2. SELF CHECK ・ Each self check item is displayed. SELF CHECK MAIN : 1.00.00 SUB : 1.00.00 Main, Sub microprocessor software version NETWORK : 1.00.00 FPGA : 0x2A Network and FPGA software version BALLAST : 230 DIGITAL LINK : 1.30.33.1 BALLAST and DIGITAL LINK software version EMULATE : DEFAULT Setting and Version of EMULATE...
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3. "DISPLAY OPTION" menu The following one item is added. ・CUT OFF Red(R), Green(G), Blue(B) color component is selected and display or non-display set. 4. "PROJECTOR SETUP" menu 1) The selections below are added on "Emulate" in the sub menu "RS-232C" setting. -MODE_HI (Other company products)...
4. External control 4. 1. Control by SERIAL terminal The <SERIAL IN> terminal of the projector conforms with RS-232C so that the projector can be connected to and controlled from a computer. 4. 1. 1. Connecting example To connect directly ●...
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4. 1. 6. Basic format The transmission from PC starts with STX, ID, Command, Parameter and EXT are sent in order. Parameter is added depending on the control. 1. Basic control command (No parameter) Hedder Separator Command Terminal symbol ID (Semi colon) (ETX) (STX)...
3. 32bytes hash value is created using the data below by MD5 algorism. ″xxxxxx:yyyyy:zzzzzzzz″ : Administrator user name of WEB CONTROL (Default is "admin1") ・xxxxxx : Password of admin1 above (Default is "panasonic") ・yyyyy ・zzzzzzzz: Random value of 8 bytes got from response data : colon : Separator 4.
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2. Response received Response = "NTCONTROL 1 1aa6c14e" + (CR) 1aa6c14e = 8 byte random value 3. Hash data is created from "admin1 : panasonic : 1aa6c14e" by MD5 algorism admin1 = Administrator user name panasonic = "admin1" password Hash value = "01466bc27ed8c0b7e607471580c55953"...
5. Notification for service operation 5. 1. Before service operation 5. 1. 1. Light source 1. LD(Laser) unit that is mounted on the inside of the light source unit is classified in Class 4 of the safety standards Laser light can damage the human eye and skin. It is dangerous, please do not perform energization in the state where the lighting case was disassembled.
5. 2. 3. Repair 1. Energization check and adjustment, after assembling the lighting block completely. Whether the Lighting case cover and lighting top case are installed completely, please check the before turning on the power. The service engineer who works on this model and also other people who are in the same room need to wear the laser safety glasses for avoiding the laser irradiation just in case.
6. 2. Shutdown system When something wrong such as stop of fan happens, the projector has a function to be on standby immediately. Monitor LED indication Shutdown detection Possible factor OSD warning Power fuse ⇒ K-P.C.B : 10A 250V Blown out of the fuse -...
6. 3. System log data acquisition method 6. 3. 1. Equipment to be used 1. Computer : Use it for collection of log data. 2. Communication cable : D-sub 9pin (male/female RS-232C straight) 3. Service Software : [DataLogBackup.exe] Service software is downloaded from the projector service homepage. 6.
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5. Select "Log (SYSTEM)" and click "Get" button. 6. Log is displayed. INF - 19...
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6. 3. 4. Error cord of system log Error code (hex) Factor Description 00000000 00000001 Internal temperature warning The temperature inside this projector has become high. 00000000 00000002 DMD temperature warning - Is the ventilation (intake/exhaust) ports blocked ? - The ambient temperature may be too high. 00000000 00000004 Intake temperature warning 00000000 00000008...
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Error code (hex) Factor Description 00000000 00000001 Emitter connection error The device connected to 3D SYNC is not compatible. Please reconfirm connection. 00000000 00000002 Unused 00000000 00000004 Unused 00000000 00000008 Unused 00000000 00000010 Unused 00000000 00000020 Unused 00000000 00000040 Unused 00000000 00000080 Unused 00000000 00000100...
6. 4. Troubleshooting * The letters in the left of inspection items indicate the P.C. Boards related to their respective descriptions. * Please be sure to perform check, after assembling a lighting block completely. ■ Power does not turn ON. (The power indicator does not light in red.) * If the top cover is not attached well, inter- lock will work.
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■ Light source does not turns ON. Confirm the connection of each connectors. Connect properly. When power condition is changed to ON, is each Check the each FAN's (Function and Connection) fan motor rotating ? Confirm the each temperature sensor. Check the each temp.
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③ Check the output waveform of IC1400 (resize LSI). Replace A-PCB. R1438(FPGACLK), R1674, R1434(LVD CK) <IC1300 (FPGA) check> R1823 output pulse Check the IC1300 and its associated circuits. No signal / Video inputto:22Hz Other input:Vertical frequency of input signal Check cable connection of the A1 connector.
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Check the video signal input waveform of IC1010. Check the C1081, C1079 , C1077 and its associated Check the output waveform. circuits. C1081(G/Y), C1079(R/Pr), C1077(B/Pb) Check the sync signal input waveform of IC1010. Check the following components and its associated Check the output waveform.
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Check the output waveform of IC1010. Check the IC1010 and its associated circuits. R1146(HS), R1147(VS), R1149(CLK) Check the output waveform of IC1300(FPGA). Check the IC1300 and its associated circuits. R1373(HS), R1372(VS), R1360(CLK) Check the IC1400 and its associated circuits. ● DVI-I (Digital) input checks Either projection image of COMPUTER or VIDEO, ③...
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Check the output waveform of IC1012. Check the following components and its associated R1139(HD,VD,ACT), R1512(CLK), circuits. R1130(CLK) JK1004~IC1012, IC1012 Check the output waveform of IC1300(FPGA). Check the IC1300 and its associated circuits. R1373(HS), R1372(VS), R1360(CLK) Check the IC1400 and its associated circuits. ●...
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Check the output of IC1409. L1414 : 12V, IC1406 ⑪ : 3.3V, C1561 : 1.8V/0V, Check the IC1409 and its associated circuits. L1406 : 1.8V, R1506 : 1.1V, C1582 : 5V/0V, R1530 : 3.3V, R1672 :3.3V Check cable connection of the A1 connector. Connect it properly.
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■ Remote controller does not work. (only rear side) Waveform of RM1601 pin 1 can be detected. Check the RM1601 and its associated circuits. Replace A-PCB. ■ Remote controller does not work. (only front side) Waveform of RM3201 pin 1 can be detected. Check circuit around RM3201.
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■ Audio function does not work 【 Analog 】 Connect it properly or replace cable. Check the cable connected to AUDIO. 【 Digital 】 Check the cable connected to HDMI and DIGITAL Connect it properly or replace cable. LINK. 【 Digital 】 Speech waveform of A28 connector 16 pin (R) Check the IC1013 and its associated circuits.
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SECTION 2 Disassembly Procedures PT-RZ470 Series Model No. PT-RW430 Series CONTENTS 1. Parts Location ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ DIS-2 1. 1. Electrical Parts Location (P.C.Board) 1. 2. Electrical Parts Location (Fan) 1. 3. Mechanism element parts location 1. 4. Optical parts location 2. Disassembly Instructions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・...
1. Parts Location 1. 1. Electrical Parts Location (P.C.Board) Board name Outline of functions Board name Outline of functions Temperature sensor (Internal air) Image processing system / Central processing unit Interface of control terminals Temperature sensor (Intake air) Color sensor Air flow sensor Formatter for DMD Power supply for driver units...
1. 3. Mechanism element parts location Top cover Terminal cover A-PCB Exhaust fan Optical block V-PCB block LED-R fan DMD fan B-PCB block LED-B fan D-PCB P-PCB LD-G fan Bottom case R side panel Front panel Drive fan 1. 4. Optical parts location Lighting case cover Lighting top case LED-B unit...
2. Disassembly Instructions Tools 1. Hexlobe (TORX type) driver When disassembling the top cover. Part No. : TZSH07035 T10H (2.72mm), 80mm or more in length 2. One-sided screw removal tool When disassembling the optical block. Part No. : TZSH07036 3. Hex wrench When separating a lighting block and DMD block.
2. 2. Removal of Top cover, Front cover and Side cover R 1. Remove 14 screws (TORX type : silver tap screw) then open the top cover. * Please use Hexlobe (TORX type) driver. THTA072N THTA072N THTA072N THTA072N 2. Remove 2 screws (ordinal + type : black tap screw) then remove the front cover. Front cover XTBT969FJK 3.
2. 3. Removal of A-P.C.Board Block 1. Remove top cover, front cover and side cover R following the procedure 2.2 2. 1) Remove 4 screws (ordinal + type: silver screw with washers) then remove the connector holding plate. 2) Remove 2 screws (ordinal + type: silver screw with washers) at the center/rear area of the body. XYN3+F6FJ A-PCB block connector...
2. 4. Removal of Optical Block 1. Remove top cover, front cover and side cover R following the procedure 2.2 2. Remove A-PCB block in accordance with the procedure 2.3 1-2-3 3. Remove 4 screws (ordinal +type black tap screws) then remove the duct top G2. XTBT969FJK Duct top G2 4.
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6. Remove 5 screws (5 x ordinal +type silver tap screws) then remove the optical block. * Disconnect the flex cable on D-PCB from the laser unit, then proceed the removal step of optical block. * Lift the optical block a little, then disconnect 2 cables on D-PCB from LED unit. * Disconnect 1 cable on PD-PCB.
2. 5. Removal of D-P.C.Board 1. Remove optical block in accordance with the procedure till 2.4 6. 2. 1) Remove 2 screws (ordinal + type black tap screw) then remove duct top G1. 2) Remove 2 screws (ordinal + type silver screw with washers) then remove LD-G fan. LD-G fan XYN3+F6FJ Duct top G1...
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5. Remove 1 screw (ordinal + type black tap screw) then remove the duct middle B. XTBT969FJK Duct middle B 6. Remove 2 screws (ordinal + type silver screws with washers) then remove LED-B fan. LED-B fan XYN3+F6FJ 7. Remove 2 screws (ordinal + type black tap screws) then remove the duct bottom B. XTBT969FJK Duct bottom B 8.
2. 6. Removal of B-P.C.Board 1. Remove optical block in accordance with the procedure till 2.4 6. 2. Remove 4 screws (ordinal + type silver screws with washers) then remove the B-PCB block. B-PCB block XYN3+F6FJ 3. Remove 4 screws (ordinal + type silver screws with washers) then remove B-PCB. B-PCB XYN3+F6FJ 2.
2. 8. Removal of LD unit, LED-B Unit and LED-R Unit 1. Remove optical block in accordance with the procedure till 2.4 6. LED-R unit LED-B unit LD unit 2. Remove 4 screw (ordinal + type silver screws with washers) then remove the heat pipe unit. XYN3+F16FJ 70±10 ...
< Notice > * Please pull horizontally the flat type connection terminal of the LED unit, while holding the part of an arrow. 2. 9. Removal of Phosphor wheel 1. Remove top cover in accordance with the procedure till 2.2 1 2.
5. When assembling, the sponge of a lighting top case sticks a new sponge on the original position. ⓐ : TMKH589 × 8 ⓑ : TMKH512 × 1 ⓐ ⓐ ⓐ ⓑ ⓐ ⓐ ⓐ ⓐ ⓐ < Reference > Wiring diagram DIS-14...
2.10. Procedure for Assembling of LD unit and Heat-pipe unit 2.10.0. Preparation Necessary tools and grease Item Trmark Philips screw driver (Normal ones) Torque driver ( 60 cN・m ~ 80 cN・m) Bits ( +bit No.1, + bit No.2 ) LD GREASE MASK PLATE ...
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2.10.1. Greasing for Heat-pipe unit 1. Set a LD GREASE MASK PLATE on a Heat-pipe unit by clips as shown below. LD GREASE MASK PLATE Heat-pipe unit Clip Please make sure that the boss of the Heat-pipe is fitted into the Please make sure that the plate is hole of the plate.
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2.10.2. Greasing for Heat-pipe unit < Caution for LD unit > Don't put a LD unit on the desk otherwise LD lenses may be damaged. Please prepare some pedestals and use these as shown below. Don't touch the LD lenses on the LD unit. ...
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SECTION 3 Adjustments PT-RZ470 Series Model No. PT-RW430 Series CONTENTS 1. Adjustment items and procedure ADJ-2 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1. 1. Lighting area adjustment 1. 2. Lens tilt adjustment 1. 3. EEPROM Data transfer 1. 4. Model information setup 1. 5. Airflow sensor calibration 1.
1. Adjustment item and a procedure When the following components in this projector are replaced, adjustments are required. Adjust each item according to the table below. Adjustment Items Replaced parts Remarks 1.1. Lighting area adjustment DMD block / Optical block each part 1.2.
4. Adjustment screw coordinates the horizontal direction of the Lighting area with flat-blade screwdriver. Adjustment screw * Rotation of a screw is stopped in the middle position where a lighting area edge appears in right and left. Adjustment bracket 5. Adjustment bracket coordinates the vertical direction (flat-blade screwdriver) of the Lighting area with flat-blade screwdriver.
1. 2. 3. Lens Tilt adjustment 1. Rotate focus ring to NEAR direction and stop it where it focuses at last of 4 corners (①②③④). Shim adjustment A Shim adjustment B Shim adjustment C NEAR direction 2. Measure the distance of best focus points and the screen for 3 locations other than last focused corner. * Define that Maximum measured distance as X1st and 2nd distance as X2nd.
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1. 3. 3. Backup the EEPROM data (It is before circuit board exchange) 1. Switch the projector to "Normal-Standby" mode (POWER indicator is Lighting in red). 2. Start up service software [DataLogBackup.exe] with a computer. 3. Select "Option " → " Setting" and set Serial Port of the computer, Baud Rate and Parity. 4.
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6. Select the save place and click the [Save(S)] button. 7. When the progress bar reaches the right-side end, and "READ/WRITE button" returns to normal display from grayed out, save of data is complete. Select "File" → "Quit", and please be finished. 1.
1. 4. Model Information Setup 1. Setting to Service mode and select sub menu "MODEL" of main menu "EXTRA OPTION". 2. Select Model number then push ENTER button. 3. Rebooth the projector. Confirm the Model number is correctly set. 1. 5. Airflow Sensor Calibration Adjusting air flow sensor value in the electronic circuit.
1. 6. Drive Current, White balance, Color luminance adjustment This process shows how to adjust each light source device (LED-R, LED-B, LD, Phosphor wheel) driving level. Please follow these process when these devices are replaced. 1. 6. 1. Necessary equipments 1.
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Case of a communication fault, it is displayed as "No response from the Projector". ● In this case, select [ Option ] ⇒ [ Setting ] ⇒ [ PJ ]. Projector and computer is connected [Port No], [Baud Rate], ① [Parity] please set correctly.
1. 6. 4. Adjustment 1. 1) Put a check mark into all Adjustment items, and click the [ Adjustment Start ] button. 2) Click the [yes] button of an adjustment start confirmation message. 2. Aging is started for "current adjustment" and "White Balanse adjustment". (About 15 minutes) When the progress bar reaches the right end, aging is complete.
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7. When all adjustment process are completed, click "OK" button or click "X", then return to the service tool screen. [Note] When displayed as "NG", please redo adjustment again. 8. Please close the service tool by clicking the [Exit] button. 9.
1. 7. Color luminance adjustment When PD-PCB is replace, Color luminance adjustment is required. 1. 7. 1. Necessary equipment * Same as "1. 6. 1." 1. 7. 2. Preparation * Same as "1. 6. 2." 1. 7. 3. Start up equipments * Same as "1.
2. Software Update procedure * LAN terminal connection, be able to update the Maine, Sub, Network microprocessor software. * Serial terminal connection, be able to update Maine, Sub, DIGITAL LINK microprocessor software. 2. 1. Update by the LAN terminal connection (Main/Sub/Network) 2.
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5. Select Microprocessor to update, and click [load] button. 6. Appoint the microcomputer software that took in a computer beforehand, and click [Open] button. 7. When load of the microcomputer software is completed, a checkmark and path and a version are displayed. * When do not do update in Microprocessor Software which did load, exclude a checkmark of Microprocessor ...
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9. If completion and a message are displayed, click [ OK ] button. Note : The update for same version software is skipped.. 10. Click [EXIT]button, and please be finished. * Reboot Projector, and please confirm whether the version of the Microprocessor Software is updated definitely, with sub menu "...
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3. Select "Serial" in "Connection" and input the ID, Port, Baudrate, Parity , and click [Connection Check] button. 4. A result of the connection confirmation is displayed. " Check : OK " → Click [OK] button and advance next. " Check : NG " → Come back to item 3., and please confirm whether setting is right.
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7. When load of the microcomputer software is completed, a checkmark and path and a version are displayed. * When do not do update in Microprocessor Software which did load, exclude a checkmark of Microprocessor to fall under. Confirm that it is OK and click [ Update ]. 8.
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Schematic Diagram Important Safety Notice Components identified by the international symbol have special characteristics important for safety. When replacing any of these components, use only the manufacturer's specified ones. PT-RZ470 Series Model No. PT-RW430 Series ■Notes 1. Resistor All the resistors are carbon 1/4W resistors, unless marked as follows.
1. Block Diagram 1.1. Power Supply and Ballast INLET 380V 380V Q8102,L8115 POWER SW8101 L8101,8102 D8101 Q9731 CODE F8101 F9701 DC380V LINE IC8101 380V T9731 RECTIFIER Q8103,L8116 FILTER DC75V DC15V K-P.C.B IC9711 Q9732 IC8102 75V Power Controll CONTROL IC9751 PC9731 PHOTO-ISOLATOR SHUNT REG T8101...
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1. Block Diagram 1.2. Signal Processing A-P.C.B IC1400 FM-P.C.B IC1010 JK1001 VIDEO IN 3ch-ADC IC1300 Video Decoder Timming processor/Clock Gen FPGA FE Processing IC5001 A1 FM1 JK1002 ・10bit ADC COMPUTER IN ・-6db~6db GAIN Frame Rate Conversion ・Auto CLANP/Auto GAIN Video Process IC1001 WXGA /OFFSET or Programble...
2. Interconnection Block Diagram VARIABLE 3D SYNC SERIAL IN AUDIO IN AUDIO OUT VIDEO IN DVI-I IN COMPUTER IN DIGITAL LINK / LAN HDMI IN JK4004 CN4001 JK4003 JK1001 JK1003 JK4001 JK1002 JK2001 JK1004 S-P.C.Board G-P.C.Board SW3001 SW3003 SW3005 SW3007 SW3009 MENU POWER...