Panasonic TH-49D410K Service Manual
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Panasonic TH-49D410K Service Manual

Panasonic TH-49D410K Service Manual

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TABLE OF CONTENTS

1 Safety Precautions----------------------------------------------- 3
1.1. General Guidelines---------------------------------------- 3
1.1.1. Leakage Current Cold Check---------------------- 3
2 Warning -------------------------------------------------------------- 4
2.1. Prevention of Electrostatic Discharge (ESD)
to Electrostatically Sensitive (ES) Devices---------- 4
2.2. About lead free solder (PbF)---------------------------- 5
3 Service Navigation ----------------------------------------------- 6
3.1. Service Hint ------------------------------------------------- 6
4 Specifications ----------------------------------------------------- 7
5 Service Mode ------------------------------------------------------ 8
5.1. How to enter into Service Mode ----------------------- 8
5.1.1. Purpose ------------------------------------------------- 8
5.1.2. Key command ----------------------------------------- 8
5.1.3. How to exit---------------------------------------------- 8
5.1.4. Contents of adjustment mode --------------------- 8
5.1.5. Display of SOS History ------------------------------ 9
5.1.6. Exit-------------------------------------------------------- 9
5.1.7. Hotel Mode --------------------------------------------- 9
Model No.
Chassis:
Destination:
PAGE
6 Troubleshooting Guide --------------------------------------- 10
6.1. Check of the IIC bus lines------------------------------ 10
6.1.1. How to access --------------------------------------- 10
6.1.2. Self-check indication only ------------------------- 10
6.1.3. Self-check indication and forced to factory
shipment setting ------------------------------------- 10
6.1.4. Exit ------------------------------------------------------ 10
6.1.5. Screen display --------------------------------------- 10
6.2. Power LED Blinking timing chart --------------------- 11
6.3. Method of detecting SOS ------------------------------ 11
6.4. LCD Panel test mode ----------------------------------- 12
6.5. No Power--------------------------------------------------- 12
7.1. Screw Installation (Panel)------------------------------ 13
7.2. Key Button & LED Assembly-------------------------- 14
7.3. Side AV Bracket ------------------------------------------ 15
7.4. Felt Sticking------------------------------------------------ 16
7.5. Vesa Metal & BTM Cover ------------------------------ 17
7.6. Label Installation ----------------------------------------- 18
7.7. Pop Sticker Labelling------------------------------------ 19
ORDER NO. MTV1601002CE
TH-49D410K
TH-49D410S
TH-49D410G
KM25
MALAYSIA / SINGAPORE / INDONESIA
© Panasonic Corporation 2016.
LED TV
PAGE

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Summary of Contents for Panasonic TH-49D410K

  • Page 1 7.4. Felt Sticking------------------------------------------------ 16 5.1.5. Display of SOS History ------------------------------ 9 7.5. Vesa Metal & BTM Cover ------------------------------ 17 7.6. Label Installation ----------------------------------------- 18 5.1.6. Exit-------------------------------------------------------- 9 5.1.7. Hotel Mode --------------------------------------------- 9 7.7. Pop Sticker Labelling------------------------------------ 19 © Panasonic Corporation 2016.
  • Page 2 TH-49D410K TH-49D410S TH-49D410G 7.8. Accessories Assy ---------------------------------------- 20 7.9. Pedestal Assembly -------------------------------------- 22 7.10. Screw Installation (BC) --------------------------------- 24 8 Measurements and Adjustments -------------------------- 25 8.1. Voltage chart of A-board-------------------------------- 25 8.2. Voltage chart of P-board-------------------------------- 25 9 Block Diagram --------------------------------------------------- 26 10 Wiring Connection Diagram --------------------------------- 27 10.1.
  • Page 3 TH-49D410K TH-49D410S TH-49D410G 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
  • Page 4 TH-49D410K TH-49D410S TH-49D410G 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
  • Page 5 TH-49D410K TH-49D410S TH-49D410G 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
  • Page 6 TH-49D410K TH-49D410S TH-49D410G 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, EEP, SPI, MTK IC Repairable P BOARD Power Supply, Power switch, Keyscan Repairable K BOARD Remote, LED, Luminence Sensor Repairable GK BOARD Power Switch, Keyscan...
  • Page 7 TH-49D410K TH-49D410S TH-49D410G 4 Specifications Power source AC 220-240 V, 50 / 60 Hz Power consumption 98 W / 0.20 W (Rated power / Standby power) Display panel Panel LCD panel (LED backlight) Visible screen size (diagonal) 123 cm 1,920 (W)  1,080 (H) Display resolution Dimensions (W ...
  • Page 8 TH-49D410K TH-49D410S TH-49D410G 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.
  • Page 9 TH-49D410K TH-49D410S TH-49D410G 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].
  • Page 10 TH-49D410K TH-49D410S TH-49D410G 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
  • Page 11 TH-49D410K TH-49D410S TH-49D410G 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the...
  • Page 12 TH-49D410K TH-49D410S TH-49D410G 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.
  • Page 13 TH-49D410K TH-49D410S TH-49D410G 7 Disassembly and Assembly Instructions 7.1. Screw Installation (Panel) Screw all part follow the picture shown. Item Description Remarks THEJ036J SC (A3/P5/VESA4/MTL4/SP4/WIFI1/LD4/B2) 5-7 Kgfcm...
  • Page 14 TH-49D410K TH-49D410S TH-49D410G 7.2. Key Button & LED Assembly 1. Fix SP BRACKET. 2. Install SP UNIT. 3. Fix KEY BUTTON BRACKET. 4. Stick the BARRIER. Item Description TKP5ZA41701 LED PANEL CASE TKK5ZC50501A LED PANEL TKP5ZA52901 SP BRACKET L0EYAA000068 SPEAKER UNIT...
  • Page 15 TH-49D410K TH-49D410S TH-49D410G 7.3. Side AV Bracket 1. Stick FELT to SIDE AV BRACKET. 2. Fix BOTTOM METAL L and RIGHT. 3. Fix BOTTOM CORNER COVER L and R. Item Description TUX5ZX1061 BOTTOM METAL L TUX5ZX1071 BOTTOM METAL R TKP4ZA00101...
  • Page 16 TH-49D410K TH-49D410S TH-49D410G 7.4. Felt Sticking Stick FELT to BACK COVER. Item Description FELT (W10  L1050  T0.35) TMK4GA463 FELT (W10  L620  T0.35) TMK4GA485 FELT (W10  L240  T0.35) TMK4GA425 FELT (W10  L165  T0.35) TMK4GA109 FELT (W10 ...
  • Page 17 TH-49D410K TH-49D410S TH-49D410G 7.5. Vesa Metal & BTM Back Cover 1. Stick FELT to BOTTOM BACK COVER. 2. Fix BOTTOM BACK COVER. 3. Instal VESA METAL. Item Description TZLP151KHAD ASS’Y 49 IN-HOUSE PANEL TZLP151KHAA1 TUX5ZX0371 VESA METAL TKP4GA09801 BOTTOM BACK COVER FELT (W5 ...
  • Page 18 TH-49D410K TH-49D410S TH-49D410G 7.6. Label Installation Stick SIDE BUTTON LABEL and MODEL NAME PLATE follow the picture shown. Item Description TBM4GU3151 SIDE BUTTON LABEL TBM4GD7275 MODEL NAME PLATE TBM4GD7271 TBM4GU113 ADJUSTMENT SHEET...
  • Page 19 TH-49D410K TH-49D410S TH-49D410G 7.7. Pop Sticker Labelling Stick ENERGY LABEL, POP STICKER and BLUE TAPE. Item Description TQF4GA825 ENERGY LABEL TQF4GA833 TQFT796 POP STICKER T4FL0707N BLUE TAPE (ENERGY: 0.06) 0.06...
  • Page 20 TH-49D410K TH-49D410S TH-49D410G 7.8. Accessories Assy 1. Insert all part into cover for fan bag. 2. Direction and sequence (Refer part list for detail). 3. Fold cover for fan bag and stick with masking tape.
  • Page 21 TH-49D410K TH-49D410S TH-49D410G Item Description TQZ4GC057 TQZ4GC011 FAN BAG TQZ4GC008 TQB4GC1482 OPERATING MANUAL (ENGLISH) TQB4GC1488 TQB4GC1483 OPERATING MANUAL (CHINESE SIMPLIFIED) TQD4G18013-5 WARRANTY CARD XZB20X32A02 COVER FOR FAN BAG T5E4G62400 YELLOW MASKING TAPE 0.04 TXFPE01WNUA PEDESTAL ACCESSORY ASSY M4  12 SEMS SCREW(BLACK)
  • Page 22 TH-49D410K TH-49D410S TH-49D410G 7.9. Pedestal Assembly 1. Please follow the assemble step from 1 to 6. 2. Pack the PEDESTAL ASSEMBLY in BAG (PEDESTAL).
  • Page 23 TH-49D410K TH-49D410S TH-49D410G Item Description Remarks TBL5ZA36641 STAND METAL R TBL5ZA36651 STAND METAL L TBL5ZB34671 REAR COVER R TBL5ZB34641 REAR COVER L TBL4ZB30041 FRONT COVER R TBL4ZB30042 TBL4ZB30031 FRONT COVER L TBL4ZB30032 TBL4ZA30041 SIDE METAL FRAME R TBL4ZA30031 SIDE METAL FRAME L...
  • Page 24 TH-49D410K TH-49D410S TH-49D410G 7.10. Screw Installation (BC) Screw all part follow the picture shown. Item Description Remarks TKU4ZC00204 BACK COVER THTD037J SC (BC13/AV3/CRTL1/SP4) 5-7 Kgfcm THEC1509 SCREW (BC5/VESA4) 5-7 Kgfcm...
  • Page 25 TH-49D410K TH-49D410S TH-49D410G 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification (V) Remark SUB1.2V TP8004 1.14 - 1.26 SUB3.3V...
  • Page 26 TH-49D410K TH-49D410S TH-49D410G 9 Block Diagram 9.1. Main Block Diagram PANEL 32” 10W x 2 32” 10W x 2 Audio AMP 39” 39” 10W x 2 10W x 2 I2S AMP YAMAHA LVDS HD : (DATA 4pairs / CLK 1pair)
  • Page 27 TH-49D410K TH-49D410S TH-49D410G 10 Wiring Connection Diagram 10.1. Wire Dressing 1. Do the wire dressing follow the diagram below. 2. Each tape sticking is detail. Item Description Remarks T4FP10050 PET TAPE (0.11*2, 0.06*8) 0.76 TSCKF0170195 LVDS FFC (51PIN) WIRE (A02-P2)
  • Page 28 TH-49D410K TH-49D410S TH-49D410G 11 Schematic Diagram Model No. : TH-49D410K TH-49D410S TH-49D410G A-Board -TH-49D410K (1/42)
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  • Page 70 Model No. : TH-49D410K TH-49D410S TH-49D410G GK-Board...
  • Page 71 Model No. : TH-49D410K TH-49D410S TH-49D410G K-Board...
  • Page 72 Model No. : TH-49D410K TH-49D410S TH-49D410G LDP-Board...
  • Page 73 Model No. : TH-49D410K TH-49D410S TH-49D410G P-Board - TH-49D410K...
  • Page 74 Model No. : TH-49D410K TH-49D410S TH-49D410G P-Board - TH-49D410S...
  • Page 75 Model No. : TH-49D410K TH-49D410S TH-49D410G P-Board - TH-49D410G...
  • Page 76 TH-49D410K TH-49D410S TH-49D410G 12 Printed Circuit Board Model No. : TH-49D410K TH-49D410S TH-49D410G A-Board (Top Component Side)
  • Page 77 Model No. : TH-49D410K TH-49D410S TH-49D410G A-Board (Bottom Component Side)
  • Page 78 Model No. : TH-49D410K TH-49D410S TH-49D410G GK-Board...
  • Page 79 Model No. : TH-49D410K TH-49D410S TH-49D410G K-Board...
  • Page 80 Model No. : TH-49D410K TH-49D410S TH-49D410G LDP-Board (Top Component Side)
  • Page 81 Model No. : TH-49D410K TH-49D410S TH-49D410G LDP-Board (Bottom Component Side)
  • Page 82 Model No. : TH-49D410K TH-49D410S TH-49D410G P-Board (Top Component Side)
  • Page 83 Model No. : TH-49D410K TH-49D410S TH-49D410G P-Board (Bottom Component Side)
  • Page 84 TH-49D410K TH-49D410S TH-49D410G 13 Exploded View and Replacement Parts List Model No. : TH-49D410K TH-49D410S TH-49D410G Parts Location...
  • Page 85 Model No. : TH-49D410K TH-49D410S TH-49D410G Packing Exploded View 1...
  • Page 86 Model No. : TH-49D410K TH-49D410S TH-49D410G Packing Exploded View 2...
  • Page 87 Model No. : TH-49D410K TH-49D410S TH-49D410G Packing Exploded View 3...
  • Page 88 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks CAPACITOR C2008 F1G1E103A144 F1G1E103A172 C2014 F1H1E104A161 C 0.1UF, 25V C2015 F1K1V106A010 C 10UF, 35V C2016 F1G1C104A146 C 0.1UF, 16V C2017 F1G1C103A173...
  • Page 89 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5615 F1J1A106A043 C 10UF, 10V C5616 F1G1C104A146 C 0.1UF, 16V C5624 F1J1A106A043 C 10UF, 10V C5625 F1G1C104A146 C 0.1UF, 16V C5703...
  • Page 90 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6848 F1G1H8R0A833 C 8PF, 50V C6864 F1G1C104A146 C 0.1UF, 16V C6872 F1G1C104A146 C 0.1UF, 16V C6873 F1G1C104A146 C 0.1UF, 16V C7102...
  • Page 91 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7813 F2A2C470A222 C 47UF, 160V C7814 F2AZZ4710003 C 470UF, 240V C7816 F1A3A221A060 C 220PF, 1KV C7817 F2A2C470A222 C 47UF, 160V C7821...
  • Page 92 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8171 F1G1C104A146 C 0.1UF, 16V C8172 F1G1A105A047 C 1UF, 10V C8173 F1G1C104A146 C 0.1UF, 16V C8174 F1H0J4750004 C 4.7UF, 6.3V C8176...
  • Page 93 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7308 B0BC02700041 DIODE D7309 B0JCMG000043 DIODE D7310 B0JCMG000043 DIODE D7311 B0BC02700041 DIODE D7401 B0JBSL000046 DIODE D7402 B0JBSL000046 DIODE D7404 DA2J10100L DIODE...
  • Page 94 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L6763 G1CR27JA0097 COIL L6765 G1C82NJ00010 COIL L6772 G1CR27JA0097 COIL L6773 G1CR27JA0097 COIL L6774 G1CR27JA0097 COIL L6775 G1CR22JA0097 COIL L6776 G1CR27JA0097 COIL...
  • Page 95 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q8002 B1CHPD000013 TRANSISTOR Q8003 B1ABCF000231 TRANSISTOR RESISTORS R0902 D0GA272JA039 M 2.7K OHM, J, 1/16W R0903 D0GA272JA039 M 2.7K OHM, J, 1/16W...
  • Page 96 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R3201 D0GA473JA039 M 47K OHM, J, 1/16W R3202 D0GA473JA039 M 47K OHM, J, 1/16W R3205 D0GA101JA039 M 100 OHM, J, 1/16W...
  • Page 97 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5086 D0GAR00JA039 M 0 OHM, 1/16W R5087 D1BA2202A023 M 22K OHM, F, 1/16W R5088 D1BA1602A023 M 16.2K OHM, F, 1/16W R5090...
  • Page 98 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R6849 D0GA680JA039 M 68 OHM, J, 1/16W R6850 D0GA680JA039 M 68 OHM, J, 1/16W R6861 D0GA680JA039 M 68 OHM, J, 1/16W...
  • Page 99 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7323 D0GD223JA052 M 22K OHM, J, 1/8W R7324 D0GD223JA052 M 22K OHM, J, 1/8W R7325 ERX1SJ1R0V M 1.0 OHM, J, 1/10W...
  • Page 100 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7841 ERX1SJR22V M 0.22 OHM, J, 1/10W R7842 ERX1SJR22V M 0.22 OHM, J, 1/10W R7843 D0GD100JA106 M 10 OHM, J, 1/3W...
  • Page 101 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8126 D0GA473JA039 M 47K OHM, J, 1/16W R8128 D0GBR00J0004 M 0 OHM, J, 1/10W R8130 D0GA472JA039 M 4.7K OHM, J, 1/16W...
  • Page 102 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks LF7104 G0B183GA0082 LINE FILTER LF7105 G0B350GA0083 LINE FILTER K1KY14BA0491 CONNECTOR K1KY09BA0402 CONNECTOR K1KY03BA0402 CONNECTOR PC7301 B3PAA0000704 PHOTO COUPLERS PC7302 B3PAA0000704 PHOTO COUPLERS...
  • Page 103 Model No. : TH-49D410K TH-49D410S TH-49D410G Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Exploded View K2CQ2YY00122 AC CORD L0EYAA000068 SPEAKER UNIT N2QAYB000976 REMOTE_TRANSMITTER TBX5ZA03301 KEY BUTTON BRACKET Pedestal Assembly to TV Screw SCREW (B) - M4 x 12mm...

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