Pioneer 1200 Maintenance Service Manual page 289

INDEX
A
accelerator
cable
installation .................................................. 14-8
removal ....................................................... 14-8
pedal
adjustment .................................................... 5-5
installation .................................................... 5-5
removal ......................................................... 5-4
rod
installation and adjustment ......................... 14-6
removal ....................................................... 14-6
air box
installation ..................................................... 14-11
removal ......................................................... 14-11
air filter ................................................................ 14-1
replacement .................................................. 14-15
armature
see starter/generator
axle
bearing
installation .................................................. 16-5
removal ....................................................... 16-5
shaft
installation .................................................. 16-5
oil seal ............................................... 16-3, 16-5
removal ....................................................... 16-3
B
battery ............................................................... 12-28
charging ............................................. 12-31, 12-32
hydrometer test ............................................. 11-21
installation ..................................................... 12-32
load test ........................................................ 11-22
maintenance ................................................. 12-29
mineral content .............................................. 12-30
removal ......................................................... 12-30
self-discharge ................................................ 12-29
storage .......................................................... 12-32
testing ................................................ 11-20, 11-42
vibration damage .......................................... 12-30
voltage test .................................................... 11-22
water level ..................................................... 12-29
bed, cargo
see cargo bed
belt, drive
see drive belt
body, front
components ...................................................... 4-2
installation ......................................................... 4-4
removal ............................................................. 4-2
2003 Pioneer 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
repair ................................................................. 4-1
brakes
adjuster, front
installation ................................................... 6-22
removal ....................................................... 6-22
adjuster, rear
installation ................................................... 6-22
removal ....................................................... 6-22
bell crank
installation ................................................... 6-27
removal ....................................................... 6-27
brake fluid ........................................................ 10-4
cluster
cleaning ...................................................... 6-10
inspection ............................................ 6-3, 6-10
drum and shoe inspection ................................. 6-3
drum/hub, front
installation ................................................... 6-14
removal ......................................................... 6-6
drum/hub, rear
installation ................................................... 6-16
removal ......................................................... 6-8
hose assembly, front
installation ................................................... 6-24
removal ....................................................... 6-24
hose, rear
installation ................................................... 6-27
removal ....................................................... 6-26
hydraulic system
bleeding ...................................................... 6-31
filling ........................................................... 6-32
purging ........................................................ 6-32
line and hose
inspection ..................................................... 6-2
line, front
installation ................................................... 6-23
removal ....................................................... 6-23
line, rear
installation ................................................... 6-26
removal ....................................................... 6-24
master cylinder
see master cylinder
park brake
see park brake
pedal
adjustment .................................................... 5-3
inspection ..................................................... 6-1
installation ..................................................... 5-1
removal ......................................................... 5-1
shoe, front
installation ................................................... 6-12
removal ......................................................... 6-8
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