Summary of Contents for GE Integritas 3TL125-SACY-D10Y-P000
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Critical Power Quick Start Guide Integritas™ Wall Mount 3 Rectifier Battery Charger 3TL125-SACY-D10Y-P000 Model number structure: AC input DC output Controller 3 Rectifiers, Top/Bottom options options options Feed, Wall Drip/Drop Shield Mount Bracket (top and bottom) Door Latch (Lock option) Control Panel Door Latch...
Contents Safety and Precautions ............................3 Installation ................................... 4 1 Set External Shunt Jumper—Option ....................4 2 Mount the Charger ..........................5 2 Wall Wall Mount ..........................5 2 Rack Rack Mount ..........................5 Ground the Chassis ..........................6 Connect AC Input ..........................6 4A Single Phase 110/240V~ Single Phase .................
Important Safety Instructions SAVE THESE INSTRUCTIONS – This document contains important safety and operating instructions for the Integritas battery charger. 2. Before using battery charger, read all instructions and cautionary markings on battery charger, battery, and all connected equipment. 3. Rules and Regulations - Follow all national and local rules and regulations when making field connections. 4.
Installation Regulations, standards, site engineering instructions, MOPs, etc. take precedence over these general installation instructions. Tools required: Wire cutters and strippers Torque wrench - 0-65 in-lb (0-10 Nm) Screwdrivers - Philips and Flat Cable crimpers Sockets - 5/16”, 7/16, etc. Step 1—Set External Shunt Jumper—0ption The charger is factory configured for an internal shunt.
Step 2—Mount the Charger The Charger may be mounted on a wall or in a rack, in an area free of flammable/explosive materials. Recommended Clearance: Above and Below the charger: 2 inches (5 cm), In Front of the charger: 36” (914 mm). Hot air exits the top—do not locate temperature sensitive equipment above the charger.
Step 4A Single Phase—Connect 120/240 Single Phase AC Input Sizing external protectors and wire for all rectifier positions (3 or 6) provides full power for all rectifier positions. Recommended External Protection and Minimum Wire Size—6 AWG max. 240V~ Phase to Phase 120V~ Phase to Neutral (2725W per rectifier (1200W per rectifier max)
Step 6—Connect Batteries Danger: Energy Hazard—avoid shorting battery wires to ground or to each other. Caution: Ensure that wires do not come in contact with sharp or rough surfaces that may damage insulation and cause a short circuit. Battery voltage is marked on the charger ratings label. DC Output Box location: Bottom Feed—bottom right Top Feed—top right...
Step 7—Connect External Distribution—future option Step 8 - Connect IO Module Signals and Bias Connect per site engineering instructions. Connections are on the front of the IO Module connections unit. Route wires through routing bend tab and tie wires to wire tie points and wire as desired. TB1—TB21 detachable block - Strip - 0.35”...
Step 9 - Connect Output Signals Unit Signals Connect per site engineering instructions. Connections are on the front of the Output Signals Unit. In the DC Output Box Detachable blocks - 16 AWG max Strip - 0.35” (9 mm) Torque - 2 in-lb (0.25 Nm) Route wires through routing bend tab and tie wires to wire tie points and wire as desired.
Step 10—Install Rectifiers Rectifiers are keyed for input and output voltage, allowing only their installation into compatible chargers . Warning: Equipment Damage—Do not Install rectifiers if the Reverse Polarity LED is Red . 1. Verify the Reverse Polarity LED is not Red and the Ready LED is Green. If the Reverse Polarity LED is RED, reverse battery cables.
Step 13—Apply Power to Loads and Batteries Connected through Breakers Rectifiers are keyed allowing only their installation into chargers of the same voltage. 1. Turn on BATT breaker if present) 2. Verify DC output voltage with a meter on VDC+ and VDC– jacks on the Output Signal Unit.
Information: Controller - View and Change Parameters and Alarm Severity View and change system parameters and alarm severity from the factory defaults via: A. Front Display B. LAN port in Local mode via a laptop (web pages) C. LAN port in Network mode (web pages) D.
Information: IP843G Controller Basic Operation View and change system parameters from the factory defaults via A. Controller Display B. Craft Port on front of controller using a laptop with EasyView2 software or HyperTerminal. EasyView2 (GUI) software can be downloaded from www.gecriticalpower.com, C.
Information: Battery Monitoring Connections - for use with NiCd and Lead acid batteries (VRLA, Flooded) Battery Monitoring is accomplished with a “Daisy Chained” series of probes. The Probes monitor battery temperature. Bolt the Probe under the “–“ terminal connector hardware; NOT under the connecting lug. Max per system: Probes - 16.
Information: Signal Connections. Alarm Relays Factory set to Open On Alarm. Rated 125V (60V for 24V and 48V chargers), 0.5A. “Dry” No Voltage Binary Inputs Require a contact closure to Common (pin 2). “Dry” 24V Biased Binary inputs Require a contact closure to 24V Source (pin 2). Alarm Outputs Connector Description—Signal on Pin 1...
Maintenance—Air Filters Air Filters should be washed or replaced at intervals determined by the installation environment—dusty environments require more fre- quent service. Air filters may be washed and reused. 1. Remove air filter carrier—2 thumb screws. 2. Remove and replace air filter. Air filter slides out to the rear of the air filter carrier.