Mitsubishi Electric MELSEC iQ-F Series User Manual
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Mitsubishi Electric MELSEC iQ-F Series User Manual

Mitsubishi Electric MELSEC iQ-F Series User Manual

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FX5UJ User's Manual (Hardware)

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  • Page 1 MELSEC iQ-F FX5UJ User's Manual (Hardware)

  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS (Read these precautions before use.) Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety in order to handle the product correctly. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
  • Page 4 WARNING ● To maintain the safety of the programmable controller system against unauthorized access from external devices via the network, take appropriate measures. To maintain the safety against unauthorized access via the Internet, take measures such as installing a firewall. [Precautions for using products in a UL/cUL Class , Division 2 environment] with the Cl., DIV.2 mark on the rating plate are suitable for use in Class , Division 2, ●...
  • Page 5 [INSTALLATION PRECAUTIONS] WARNING ● Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product. ● Use the product within the generic environment specifications described in Page 26 Generic Specifications of this manual.
  • Page 6 [WIRING PRECAUTIONS] WARNING ● Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product. ● Make sure to attach the terminal cover, provided as an accessory, before turning on the power or initiating operation after installation or wiring work.
  • Page 7 [WIRING PRECAUTIONS] CAUTION ● Do not supply power to the [24+] and [24V] terminals (24 V DC service power supply) on the CPU module or extension modules. Doing so may cause damage to the product. ● Perform class D grounding (grounding resistance: 100 Ω or less) of the grounding terminal on the CPU module and extension modules with a wire 2 mm or thicker.
  • Page 8 ● Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions. For repair, contact your local Mitsubishi Electric representative. ● After the first use of the SD memory card, do not insert/remove the memory card more than 500 times.

  • Page 9: Précautions De Sécurité

    PRÉCAUTIONS DE SÉCURITÉ (Lire ces précautions avant toute utilisation du produit.) Avant d'utiliser ce produit, lire attentivement ce manuel ainsi que les manuels auxquels il renvoie, et toujours considérer la sécurité comme de la plus haute importance en manipulant le produit correctement. Si vous utilisez mal l'equipement, la protection peut ne pas fonctionner.
  • Page 10 AVERTISSEMENT ● Construire un circuit de verrouillage dans le programme afin que l'ensemble du système fonctionne toujours sur le côté sûr avant d'exécuter le contrôle (pour le changement de données) du contrôleur programmable en fonctionnement. Lisez attentivement le manuel et assurez-vous une sécurité complète avant d'exécuter d'autres commandes (pour le changement de programme, le changement de paramètre, la sortie forcée et le changement d'état d’opération) du contrôleur programmable en cours de fonctionnement.
  • Page 11 [PRÉCAUTIONS DE CONCEPTION] ATTENTION ● À la commande d'une charge inductive comme une lampe, un réchauffeur ou une électrovanne, un fort courant (environ 10 fois supérieur à l'intensité normale) peut traverser la sortie quand celle-ci passe de OFF à ON. Prenez les mesures appropriées pour que l’intensité de courant ne dépasse pas la valeur correspondant à...
  • Page 12 [PRÉCAUTIONS D'INSTALLATION] ATTENTION ● Ne pas toucher directement les parties conductrices du produit. Cela pourrait être à l'origine d'une panne ou d'un dysfonctionnement. ● Lors du perçage des trous de vis ou du câblage, assurez-vous que les débris de coupe et de câblage ne pénètrent pas dans les fentes de ventilation du contrôleur programmable.
  • Page 13 [PRÉCAUTIONS DE CABLAGE] AVERTISSEMENT ● Assurez-vous de couper toutes les phases de l'alimentation externe avant d’essayer l'installation ou le câblage. Faute de quoi, il y a risque d'électrocution ou d'endommagement du produit. ● Assurez-vous d'attacher le couvercle de borne, fourni en tant qu'accessoire, avant d'alimentation ou d'opération de lancement après installation ou câblage.
  • Page 14 [PRÉCAUTIONS DE CABLAGE] ATTENTION ● Ne pas fournir d'alimentation aux bornes [24 +] et [24 V] (alimentation de service à 24 V DC) sur le module CPU ou les modules d'extension. Cela pourrait endommager le produit. ● Effectuer la mise à la terre classe D (résistance à la mise à la terre : 100 Ω ou moins) de la borne de mise à...
  • Page 15 ● Ne pas démonter ni modifier le contrôleur programmable. Cela pourrait causer un départ de feu, une panne ou un dysfonctionnement des équipements. Pour réparation, contactez votre représentant local de Mitsubishi Electric. ● Après la mise en service de la carte-mémoire SD, ne pas insérer/retirer la carte-mémoire plus de 500 fois.
  • Page 16 [PRÉCAUTIONS DE TRANSPORT] ATTENTION ● Le contrôleur programmable est un instrument de précision. Pendant le transport, évitez de donner des chocs supérieurs à ceux spécifiés dans les spécifications générales (Page 26 Generic Specifications) en utilisant des boîtes d'emballage dédiées et des palettes amortisseuse. Faute de quoi, il y a risque de panne du contrôleur programmable.

  • Page 17: Introduction

    • Since the examples indicated by this manual, technical bulletin, catalog, etc. are used as a reference, please use it after confirming the function and safety of the equipment and system. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.

  • Page 18: Table Of Contents

    CONTENTS SAFETY PRECAUTIONS ..............1 PRÉCAUTIONS DE SÉCURITÉ...
  • Page 19 CHAPTER 4 SYSTEM CONFIGURATION Rules of System Configuration ............49 Limitations on the Number of Connected Extension Devices .
  • Page 20 CHAPTER 6 WIRING Wiring Preparations ..............78 Wiring procedure .
  • Page 21 Checking the P.RUN LED ..............133 Troubleshooting Using the Engineering Tool.

  • Page 22: Relevant Manuals

    RELEVANT MANUALS Manual name <manual number> Description MELSEC iQ-F FX5UJ CPU Module Hardware Manual Describes the details of input/output specifications, wiring and installation of the <IB0800636> FX5UJ CPU module from MELSEC iQ-F FX5UJ User's Manual (Hardware). MELSEC iQ-F FX5 User's Manual (Startup) Performance specifications, procedures before operation, and troubleshooting of the <JY997D58201>...

  • Page 23: Terms

    Manual name <manual number> Description MELSEC iQ-F FX5 User's Manual (Temperature Control) Describes the temperature control module. <SH-081799ENG> MELSEC iQ-F FX5 User's Manual (Safety Control) Describes the safety extension modules. <SH-082078ENG> GX Works3 Operating Manual System configuration, parameter settings, and online operations of GX Works3. <SH-081215ENG>...
  • Page 24 Abbreviation of Secure Digital Memory Card. Device that stores data using flash memory. Peripheral device Generic term for engineering tools and GOTs Generic term for Mitsubishi Electric Graphic Operation Terminal GOT1000 and GOT2000 series ■Software packages Engineering tool The product name of the software package for the MELSEC programmable controllers...

  • Page 25: Chapter 1 Outline

    OUTLINE Part Names Front panel Name Description DIN rail mounting hooks Hook for mounting the CPU module on a DIN rail of DIN46277 (35 mm wide). Expansion adapter connecting When connecting an expansion adapter, secure it with these hooks. hooks Terminal block cover Cover for protecting the terminal block.
  • Page 26 With cover open Name Description Built-in Ethernet communication Connector for connection with Ethernet-compatible devices. For details, refer to MELSEC iQ-F FX5 User's Manual (Ethernet Communication). connector RUN/STOP/RESET switch Switch for operating the CPU module. (Page 129 Methods of running, stopping, and resetting) RUN: Runs the program STOP: Stops the program RESET: Resets the CPU module (hold the switch on the RESET side for approximately 1 second.)

  • Page 27: Side

    Side Left side/right side Left side Right side Name Description Expansion adapter connector cover Cover for protecting the expansion adapter connector. Connect the expansion adapter to the expansion adapter connector under the cover. Genuine product certification label Genuine product certification label to prevent counterfeiting Nameplate The product model name, Manufacturer's serial number, power supply specifications, and MAC address are shown.

  • Page 28: Chapter 2 Specifications

    SPECIFICATIONS The CPU module specifications are explained below. Generic Specifications Item Specifications Operating ambient temperature 0 to 55, non-freezing Storage ambient temperature -25 to 75, non-freezing Operating ambient humidity 5 to 95%RH, non-condensation Storage ambient humidity 5 to 95%RH, non-condensation *3*4 Vibration resistance ...
  • Page 29 Dielectric withstand voltage test and insulation resistance test Perform dielectric withstand voltage test and insulation resistance test at the following voltages between each terminal and the CPU module ground terminal. ■ CPU module, I/O module Between terminals Dielectric Insulation resistance Remarks withstand voltage ...

  • Page 30: Power Supply Specifications

    Power Supply Specifications The CPU module power supply specifications are explained below. For the consumption current of extension modules, refer to Page 39 PRODUCT LIST or manuals of each extension module. AC power supply type Item Specifications Rated voltage 100 to 240 V AC Voltage fluctuationge range -15%, +10% Frequency rating...

  • Page 31: Input Specifications

    Input Specifications The CPU module input specifications are explained below. 24 V DC input (sink/source) The input points in the table below indicate the CPU module terminal points. Item Specifications No. of input points FX5UJ-24M 14 points FX5UJ-40M 24 points FX5UJ-60M...
  • Page 32 Item Specifications Input circuit configuration AC power supply type • When using 24 V DC service power supply Sink input wiring Source input wiring Fuse Fuse 100 to 240 V AC 100 to 240 V AC Input impedance Input impedance •...

  • Page 33: Output Specifications

    Output Specifications The CPU module output specifications are explained below. Relay output Item Output Specifications No. of output points FX5UJ-24MR/ES 10 points FX5UJ-40MR/ES 16 points FX5UJ-60MR/ES 24 points Connection type Removable terminal block (M3 screws) Output type Relay External power supply 30 V DC or less 240 V AC or less ("250 V AC or less"...

  • Page 34: Transistor Output

    Transistor output Item Output specifications No. of output points FX5UJ-24MT/ 10 points FX5UJ-40MT/ 16 points FX5UJ-60MT/ 24 points Connection type Removable terminal block (M3 screws) Output type FX5UJ-MT/ES Transistor/sink output FX5UJ-MT/ESS Transistor/source output External power supply 5-30 V DC Max. load 0.5 A/point The total load current per common terminal should be the following value.

  • Page 35: Performance Specifications

    Performance Specifications Item Specification Control system Stored-program repetitive operation Input/output control system Refresh system (Direct access input/output allowed by specification of direct access input/output [DX, DY]) Programming Programming language Ladder diagram (LD), structured text (ST), function block diagram/ladder diagram (FBD/LD) specifications Programming extension function Function block (FB), function (FUN), label programming (local/global)
  • Page 36 Number of device points Item Base Max. number of points No. of user device Input relay (X) 1024 points The total number of X and Y assigned to input/output points is up to points 256 points. Output relay (Y) 1024 points Internal relay (M) 7680 points Latch relay (L)

  • Page 37: Communication Specifications

    Communication Specifications The built-in Ethernet and built-in USB communication specifications are as explained below. Built-in Ethernet communication For details of built-in Ethernet communication, refer to the following. MELSEC iQ-F FX5 User's Manual (MODBUS Communication) MELSEC iQ-F FX5 User's Manual (Ethernet Communication) MELSEC iQ-F FX5 User's Manual (SLMP) CC-Link IE Field Network Basic Reference Manual Item...

  • Page 38: External Dimensions

    External Dimensions CPU module 2-φ4.5 mounting holes Unit: mm Model W1 (mounting hole pitch) Mass (weight) FX5UJ-24M 95 mm 76 mm Approx. 0.55 kg FX5UJ-40M 130 mm 111 mm Approx. 0.65 kg FX5UJ-60M 175 mm 156 mm Approx. 0.80 kg •...

  • Page 39: Terminal Layout

    Terminal Layout Built-in Ethernet connector Signal name TXD+ TXD- RXD+ Not used Not used RXD- Not used Not used Power, input/output terminal block ■Interpretation of terminal block layout Power supply Input terminal terminals S/S 1 FX5UJ-24MR/ES COM0 1 COM1 COM2 [•] Vacant terminal (Do not use) Common terminal Output...
  • Page 40 ■FX5UJ-40M FX5UJ-40MR/ES, FX5UJ-40MT/ES COM0 COM1 COM2 COM3 FX5UJ-40MT/ESS Y14 16 ■FX5UJ-60M 36 X40 FX5UJ-60MR/ES, FX5U-60MT/ES Y10 12 Y14 16 Y24 26 COM0 COM1 COM2 COM3 COM4 21 23 COM5 FX5UJ-60MT/ESS Y10 12 Y14 16 Y24 26 +V4 21 23 +V5 2 SPECIFICATIONS 2.9 Terminal Layout...

  • Page 41: Chapter 3 Product List

    PRODUCT LIST The following shows the system configuration equipment of the FX5UJ. Overall Configuration Connector Expansion boards Cable • FX5-232-BD • FX5-422-BD-GOT • FX5-485-BD CPU module I/O module Intelligent function module Expansion adapters Input/output Input Output Analog Network • FX5UJ-24MR/ES •...

  • Page 42: Cpu Module

    CPU Module The CPU module incorporates a CPU, memory, input/output terminals, and power supply. FX5UJ Power supply, Input/output type: Input/output connection on screw terminal block. • R/ES: AC power supply/24 V DC (sink/source) input/Relay output • T/ES: AC power supply/24 V DC (sink/source) input/Transistor (sink) output Total number of CPU module •...

  • Page 43: Extension Module

    Extension Module Extension modules are used to expand inputs/outputs, functions, and others. The two connection types, extension cable type and extension connector type, are provided for extension modules. Extension cable type Extension connector type • • Pullout tab Extension connector Extension cable FX5-CNV-IF is required to use modules of extension connector type.
  • Page 44 Input module The input module is used to expand inputs. ■Extension cable type Model No. of input/output points Input type Output Input/ Current consumption type output Total No. No. of No. of 5 V DC power 24 V DC power connection of points input...
  • Page 45 ■Extension connector type Model No. of input/output points Input type Output Input/ Current consumption type output Total No. No. of No. of 5 V DC power 24 V DC power connection of points input output supply supply type points points ...

  • Page 46: Intelligent Function Module

    Powered input/output module The powered input/output module includes a power supply and is used to expand input/output. Model No. of input/output points Input type Output Input/ Power supply capacity type output Total No. No. of No. of 5 V DC power 24 V DC service connection of points...

  • Page 47: Extension Power Supply Module

    Network Model Function No. of occupied Current consumption input/output 5 V DC power 24 V DC External 24 V DC points supply power supply power supply   FX5-ENET Ethernet communication 8 points 110 mA   FX5-ENET/IP Ethernet communication (compatible with 8 points 110 mA EtherNet/IP)

  • Page 48: Expansion Board

    Expansion Board The expansion board is to expand functions and is connected to the front face of the CPU module. For details on the specifications of the expansion board, refer to Hardware manuals of each product. Model Function No. of occupied Current consumption input/output points 5 V DC power supply...

  • Page 49: Terminal Module

    Terminal Module For details of the terminal modules, refer to Page 168 Terminal Module. Model Function No. of occupied Current consumption input/output 5 V DC power 24 V DC External 24 V DC points supply power supply power supply  ...

  • Page 50: Chapter 4 System Configuration

    SYSTEM CONFIGURATION Configuration of a whole system The configuration of an entire system is shown below as an example. For assignment of the module numbers for extension modules, refer to Page 61 Module number of extension modules. Configuration of whole system Expansion board and expansion adapters Extension module Extension power...

  • Page 51: Rules Of System Configuration

    Rules of System Configuration The system configuration must meet the following four requirements. Number of connected extension device The number of extension devices that can be connected to a single system of FX5U CPU module is limited. For details, refer to Page 51 Limitations on the Number of Connected Extension Devices. Up to 8 modules CPU module Input...
  • Page 52 Limitations when using extension devices ■Modules of extension connector type FX5-CNV-IF is required to use modules of extension connector type. ■Limitations on intelligent function modules Note that some intelligent function modules have limitations on the number of modules, order and combination in which they are added for each individual module.

  • Page 53: Limitations On The Number Of Connected Extension Devices

    Limitations on the Number of Connected Extension Devices Number of connected expansion boards Only 1 expansion board can be connected on the front face of the CPU module. Expansion board Precautions If the number of connections between the communication board and the communication adapter is exceeded, all serial communication in use will stop.

  • Page 54: Number Of Connected Extension Modules (Including Extended Extension Cable)

    Number of connected extension modules (including extended extension cable) Overall system limitation There is a limitation on the number of connected extension modules in a whole system as follows. Type Limitations Extension module Up to 8 modules can be connected to a system. (Extension power supply modules and connector conversion module are excluded.) Extension power supply module Only 1 module can be connected to a system.

  • Page 55: Limitation On The Number Of Input/Output Points

    Connection to the powered input/output module The number of modules subtracting the number of the extension module connecting to the CPU module from the whole system (max. 8) can be connected. Connection to the extension power supply module The number of modules subtracting the number of the extension module connecting to the CPU module from the whole system (max.

  • Page 56: Calculation Of Number Of Input/Output Points

    Calculation of number of input/output points The number of input/output points is the total of the number of input/output points of the CPU module and I/O module, and the number of occupied input/output points of intelligent function modules. Input/output points The total number of input/output points must not exceed 256 points.

  • Page 57: Calculation Of Number Of Remote I/O Points

    Calculation of number of remote I/O points If the master module of the network is used, calculate the number of remote I/O points connected on the network. Remote I/O points The total number of remote I/O points must not exceed "256 points - Number of input/output points". Maximum number of The total number of remote I/O points Remote I/O points...

  • Page 58: Limitation On Current Consumption

    Limitation on Current Consumption Power required for expansion adapters, expansion boards, and extension modules is supplied from the CPU module, powered input/output module or extension power supply module. The number of extension devices that can be connected must be determined from the capacity of the power supply. Power supply check from the CPU module (current consumption calculation) Check if power can be supplied to extension devices with the power supply capacity of the CPU module.

  • Page 59: Power Supply Check From The Powered Input/Output Module (Current Consumption Calculation)

    Calculate the total current consumption of 24 V DC power supply. Power supply type Total current consumption 24 V DC power supply 200 mA Check if expansion to the CPU module is permitted. Capacity of 24 V DC Current consumption Calculation result power supply Total of current consumed...
  • Page 60 Calculate the total current consumption of each power supply Power supply type Total current consumption 5 V DC power supply 400 mA 24 V DC power supply 210 mA Check if expansion to the extension power supply module is permitted. •...

  • Page 61: Power Supply Check From Extension Power Supply Module (Current Consumption Calculation)

    Power supply check from extension power supply module (current consumption calculation) If the maximum number of CPU modules that can be connected is exceeded and further expansion modules are connected, add an extension power supply module. Check if power can be supplied to extension modules with the power supply capacity of the extension power supply module. Extension CPU module power...
  • Page 62 When connecting an input module after (on the right side of) the extension power supply module When using 24 V DC service power supply of the CPU module or powered input/output module for input circuit of an input module, include the input module in the 24 V DC current consumption calculation. 5 V DC power supply of the input module is supplied from the extension power supply module.

  • Page 63: Numbers And Assignment In System

    Numbers and Assignment in System Input/output numbers and module numbers in an FX5UJ CPU module system are explained. Module input/output number The input/output numbers are octal numbers. Input is assigned to "X" and output to "Y." Input/output numbers are used for communication of ON/OFF data between I/O modules and the CPU module. •...

  • Page 64: Chapter 5 Installation

    INSTALLATION Installation Location Use the PLC under the environmental conditions complying with the generic specifications (Page 26 Generic Specifications). Installation location in enclosure To prevent temperature rise, do not mount the PLC on the floor or ceiling, or in the vertical direction. Always mount the PLC horizontally on the wall as shown in the following figure.

  • Page 65: Layout In Enclosure

    Configuration in 2 stages with extended extension cable FX5UJ CPU module Extended extension cable FX5-30EC • FX5-65EC Powered • input/output module Another equipment 50mm Layout in enclosure The PLC components can be laid out in one stage or in two stages, upper and lower. The connecting procedures in each case are explained below.

  • Page 66: Examination For Installation Method In Enclosure

    Examination for Installation Method in Enclosure Examine the installation location of PLC considering the environmental conditions (Page 26 Generic Specifications). The PLC can be installed by the following methods. Keep a space of about 2 mm between the products. Installing on DIN rail •...

  • Page 67: Procedures For Installing On And Detaching From Din Rail

    Example of combination of installation on DIN rail and direct installation • The CPU module side can be installed on the DIN rail, and the extension modules extended by the extended extension cable can be directly installed. • The PLC can be installed on a 35 mm wide DIN46277 rail. •...

  • Page 68: Installation Of Cpu Module

    Installation of CPU module Connect the expansion adapter to the CPU module before mounting the PLC in the enclosure. For the connection method of the expansion adapter, refer to Page 72 Connection method B - connection of an expansion adapter. Push out all DIN rail mounting hooks (A in the following figure).

  • Page 69: Installation Of Terminal Modules

    Installation of terminal modules Turn off all the power supplies connected to the CPU module, extension modules, or terminal modules. Fit the upper edge of the DIN rail mounting groove (A in the right figure) onto the DIN rail. Push the product against the DIN rail. Removal of CPU module Open the terminal block cover, gradually loosen the left and right terminal block mounting screws (A in the right...

  • Page 70: Procedures For Installing Directly (With M4 Screws)

    Procedures for Installing Directly (with M4 Screws) The product can be installed directly in the enclosure (with screws). Position the holes so that there is a gap of about 2 mm between the products. Hole pitches for direct mounting The product mounting hole pitches are shown below. For pitch that varies depending on the product, refer to the table.

  • Page 71: Hole Pitches When Extension Module Connected

    I/O module Dimensions Model name Mounting hole pitch W Unit: mm FX5-8EX/ES Refer to the figure shown to the left. FX5-8EYR/ES FX5-8EYT/ES FX5-8EYT/ESS FX5-16EX/ES FX5-16EYR/ES FX5-16EYT/ES FX5-16EYT/ESS FX5-16ER/ES FX5-16ET/ES FX5-16ET/ESS FX5-32ER/ES FX5-32ET/ES FX5-32ET/ESS Extension power supply module Dimensions Model name Mounting hole pitch W Unit: mm FX5-1PSU-5V...

  • Page 72: Installation Of Cpu Module

    Installation of CPU module Connect the expansion adapter to the CPU module before mounting the PLC in the enclosure. For the connection method of the expansion adapter, refer to Page 72 Connection method B - connection of an expansion adapter. The FX5UJ-40M...

  • Page 73: Connection Methods For Cpu Module And Extension Devices

    Connection Methods for CPU Module and Extension Devices This section explains the connection methods for extension devices. Connection of extension devices The connection method varies depending on the combination of products, i.e., the CPU module, expansion board, expansion adapters, and extension modules. The connection methods are explained with the following configuration example.

  • Page 74: Connection Method B - Connection Of An Expansion Adapter

    Connection method B - connection of an expansion adapter This subsection explains how to connect the expansion adapter to the CPU module. Remove expansion adapter connector cover (A in the right figure). Slide the hook for coupling the expansion adapter of the CPU module (B in the right figure).

  • Page 75: Connection Method D - Connection Between Extension Modules (Extension Cable Type)

    Connection method D - connection between extension modules (extension cable type) The procedure for connecting the extension modules (extension cable type) is explained below. (Powered input/output module are excluded.) Remove the top cover (B in the right figure) of the existing module (left side) (A in the right figure).

  • Page 76: Connecting Method F - Connection Of An Extension Module (Extension Connector Type)

    Connecting method F - connection of an extension module (extension connector type) This subsection explains how to connect the extension module (extension connector type). Slide the hook for coupling the extension module (A in the right figure) of the existing module (left side). Remove the subsequent extension connector cover (B in the right figure).

  • Page 77: Connection Of Power Cables

    Connection of power cables Power cable connection of the I/O modules The power must be supplied to the FX5-CEX/D, and FX5-C32ET/D. To supply the power to FX5-CEX/D and FX5-C32ET/D, use two power connectors (upper and lower) on each module for crossover wiring.

  • Page 78: Removal Of Power Cables

    Removal of power cables Hold part "a" on the connecter of the power cable with your fingers, and remove the cable in the direction of the arrow. Example: FX5-C32EX/D Push here with fingers. Precautions If the power cable is removed by force, the cable may break. Connection of I/O cables I/O connectors ■Cable connection to I/O connectors...
  • Page 79 • Terminal module I/O cable Terminal module ■Preparation of I/O connectors • Suitable connector (commercial item) Use 20-pin (1-key) sockets conforming to MIL-C-83503. Check that the sockets do not interfere with peripheral parts including connector covers in advance. • I/O cables (Mitsubishi option) I/O cables on which connectors are attached are prepared.

  • Page 80: Chapter 6 Wiring

    WIRING Wiring Preparations Wiring procedure Before wiring, make sure that the source power supply is off. Prepare the parts for wiring. Prepare crimp terminals and cables needed for wiring. (Page 79 Cable Connecting Procedure) Wire the power supply terminals. Connect the cables to the power [L] and [N] terminals. Provide the protection circuit described in this chapter for the power supply circuit.

  • Page 81: Removal And Installation Of Removable Terminal Block

    Removal and installation of removable terminal block Removal Loosen terminal block mounting screws on the left and right sides uniformly and remove the terminal block. Installation Place the terminal block at its predetermined position and tighten the terminal block mounting screws on the left and right sides uniformly.
  • Page 82 Wire end treatment Crimp terminal size differs depending on terminal screw size and wiring methods used. • Use crimp terminals of the following sizes. ■M3 terminal screw • When a single wire is connected to a single terminal 3.2 Terminal screw Crimp terminal 6.2 mm or less 3.2 Terminal...

  • Page 83: European-Type Terminal Block

    European-type terminal block Wire the European-type terminal block in accordance with the following specifications. Suitable wiring No. of wire per terminal Wire size Tightening torque Single wire, Strand wire Ferrule with insulation sleeve Expansion board, communication One wire 0.3 to 0.5 mm (AWG22 to 20) 0.3 to 0.5 mm (AWG22 to 20)

  • Page 84: Spring Clamp Terminal Block

    ■Tool For tightening terminals, use a small, commercially-available screwdriver with a straight tip. The recommended shape is shown in the figure on the right. ■Precautions With straight tip When a precision screwdriver with a small grip is used, the specified tightening torque cannot be obtained. Use the following screwdriver or equivalent product (grip diameter: 25 mm) to obtain the tightening torque specified above.
  • Page 85 Removing and installing the terminal block Follow the below procedures to remove and install the terminal block. ■Lever position to lock and release A 3-step stopper is attached to prevent the lever from rotating, facilitating installation and removal of the terminal block. When removing or installing the terminal block, move the lever to the corresponding position.
  • Page 86 Connection and disconnection of the cable Spring clamp terminal block is the push-in type, therefore, wiring without a tool is possible by simply inserting the connecting terminal to the terminal block. However, the push-in type does not support stranded wire, and a tool is required for connecting cables.

  • Page 87: Grounding

    Grounding Perform the following. • Perform class D grounding (Grounding resistance: 100 Ω or less). • Ground the PLC independently when possible. • If the PLC cannot be grounded independently, perform the "Shared grounding" shown below. Other Other Other equipment equipment equipment Independent grounding...

  • Page 88: Power Supply Wiring

    Power Supply Wiring Examples of wiring Power supply example for sink input [-common] FX5-4DA-ADP AC power supply (100 to 240 V) 5 V 0 V 24 V Breaker FX5UJ-40MT/ES Power ON Class D grounding (grounding resistance: 100  or less) 5 V 0 V 24 V Emergency stop...
  • Page 89 Power supply example for source input [+common] FX5-4DA-ADP AC power supply (100 to 240 V) 5 V 0 V 24 V Breaker FX5UJ-40MT/ES Power ON Class D grounding (grounding resistance: 100  or less) 5 V 0 V 24 V Emergency stop 24 V DC service...
  • Page 90 Wiring example for an FX5-1PSU-5V (sink input [-common]) The following example shows wiring for an FX5-1PSU-5V when sink input [-common] is used. FX5-4DA-ADP AC power supply (100 to 240 V) 5 V 0 V 24 V Breaker FX5UJ-40MT/ES Power ON Class D grounding (grounding resistance: 100 ...
  • Page 91 Wiring example for an FX5-1PSU-5V (source input [+common]) The following example shows wiring for an FX5-1PSU-5V when source input [+common] is used. FX5-4DA-ADP AC power supply (100 to 240 V) 5 V 0 V 24 V Breaker FX5UJ-40MT/ES Power ON Class D grounding (grounding resistance: 100 ...

  • Page 92: Input Wiring

    Input Wiring The input wiring of the CPU module, I/O modules, and terminal modules is explained below. 24 V DC input (Sink and source input type) For input specifications of the CPU module, refer to Page 29 Input Specifications. For input specifications of the I/O modules, refer to Page 150 Input specifications. For input specifications of the terminal modules, refer to Page 169 Input specifications.
  • Page 93 Handling of 24 V DC input ■Input terminal For FX5UJ CPU module, input module (extension cable type), input/output module (extension cable type) and powered input/ output module • Sink input • Source input When a no-voltage contact or NPN open collector transistor output When a no-voltage contact or PNP open collector transistor output is connected between an input (X) terminal and the [0V] terminal is connected between an input (X) terminal and the [24V] terminal...
  • Page 94 ■Input circuit • Function of input circuit The primary and secondary circuits for input are insulated with a photocoupler, and the second circuit is provided with a C-R filter. The C-R filter is designed to prevent malfunctions caused by chattering of the input contact and noise from the input line. Input has a response delay switching from ON to OFF and OFF to ON, shown in the following table.
  • Page 95 Precautions for connecting input devices ■In the case of no-voltage contact Use input devices appropriate for low electric current. If no-voltage contacts for high current (switches) are used, contact failure may occur. ■In the case of input device with built-in series diode The voltage drop of the series diode should be the following value or less.
  • Page 96 ■ In the case of 2-wire proximity switch Use a two-wire proximity switch whose leakage current, I is 1.5 mA or less when the switch is off. If the resistance is larger than leakage current, I of 1.5 mA, connect a bleeder resistance Rb (kΩ), obtained by the following formula as shown in the following figure.

  • Page 97: Input Wiring Example

    Input wiring example Sink input FX5UJ-40MT/ES Fuse Class D grounding (grounding resistance: 100 or less) Three-wire sensor Input Input terminal impedance 5V 0V 24V FX5-16EX/ES Two-wire proximity sensor 5V 0V 24V Input terminal FX5-16EX/ES 24 V DC Three-wire 5V 0V 24V sensor Input terminal...
  • Page 98 Source input FX5UJ-40MT/ESS Fuse Class D grounding (grounding resistance: 100 or less) Three-wire sensor Input Input impedance terminal 5V 0V 24V Two-wire FX5-16EX/ES proximity sensor 5V 0V 24V Input terminal FX5-16EX/ES 24 V DC Three-wire sensor 5V 0V 24V Input terminal *1 Handle the power supply circuit properly in accordance with "Power Supply Wiring."...

  • Page 99: Input Wiring Examples Of Terminal Modules

    Input wiring examples of terminal modules FX-16E-TB, FX-32E-TB Connectable models: FX5-CEX/D, FX5-C32ET/D 0 to 7 (Smaller numbers) 0 to 7 (Larger numbers) Input number of PLC Vacant terminal 3-wire sensor 24 V DC Fuse FX-16E-TB/UL, FX-32E-TB/UL Connectable models: FX5-CEX/DS, FX5-C32ET/DSS •...
  • Page 100 • In the case of source wiring 0 to 7 (Smaller numbers) 0 to 7 (Larger numbers) COM0 Input number of PLC Vacant terminal 3-wire sensor PNP 24 V DC Fuse *1 Replace this number with the one of the connected connector. FX-16EX-A1-TB Connectable models: FX5-CEX/D, FX5-C32ET/D 0 to 3...

  • Page 101: Output Wiring

    Output Wiring The output wiring of the CPU module, I/O modules, and terminal modules is explained below. Relay output For output specifications of the CPU module, refer to Page 31 Output Specifications. For output specifications of the I/O modules, refer to Page 152 Output specifications. For output specifications of the terminal modules, refer to Page 170 Output specifications.
  • Page 102 ■Capacitive load Capacitive loads can generate rush current 20 to 40 times the stationary current. Make sure that the rush current does not exceed the current corresponding to the maximum specified resistance load. Capacitive loads such as capacitors may be present in electronic circuit loads including inverters. ■Resistance load For maximum load specifications of resistance load, refer to the following.
  • Page 103 Wiring precautions ■Protection circuit for load short-circuiting A short-circuit at a load connected to an output terminal could cause burnout at the output element or the PCB. To prevent this, a protection fuse should be inserted at the output. Load Fuse COM0 PLCs...

  • Page 104: Transistor Output

    ■In-phase PLC output contacts (*) should be used in an "in-phase" manner. Transistor output For output specifications of the CPU module, refer to Page 31 Output Specifications. For output specifications of the I/O modules, refer to Page 152 Output specifications. For output specifications of the terminal modules, refer to Page 170 Output specifications.
  • Page 105 For the output module (extension connector type) and input/output module (extension connector type), the transistor output type is an 8-point common output type. • Sink output • Source output The COM (number) terminals that are connected each other inside The +V (number) terminals that are connected each other inside the the PLC are prepared.
  • Page 106 ■Output current Maximum load differs for each module. For specifications of each module, refer to the following. For output specifications of the CPU module, refer to Page 31 Output Specifications. For output specifications of the I/O modules, refer to Page 152 Output specifications. For output specifications of the terminal modules, refer to Page 170 Output specifications.

  • Page 107: Triac Output

    Triac output For output specifications of the terminal modules, refer to Page 170 Output specifications. Handling of triac output ■Output terminal Four triac output points are covered by one common terminal. The common terminal blocks can drive loads of different circuit voltage systems (Example: 100 V AC and 24 V DC).
  • Page 108 Wiring precautions ■Protection circuit for load short-circuiting A short-circuit at a load connected to an output terminal could cause burnout at the output element or the PCB. To prevent this, a protection fuse should be inserted at the output. Load Fuse COM1 Terminal...

  • Page 109: Output Wiring Example

    Output wiring example Relay output AC power supply (100 to 240 V) CPU module Fuse Relay output COM0 Breaker Power ON Fuse COM1 Fuse COM3 Emergency stop Output module Fuse COM0 Relay output DC power supply Load Fuse COM1 Load Power supply for loads connected to PLC output terminals As for emergency stop operation, see "DESIGN...
  • Page 110 Transistor output ■Sink output type CPU module AC power supply (100 to 240 V) Transistor output (sink) Fuse COM0 Breaker Load COM1 Power ON Fuse COM3 Emergency Load stop Output module Transistor output (sink) Fuse COM0 DC power supply Load Fuse COM1 Load...
  • Page 111 ■Source output type CPU module AC power supply (100 to 240 V) Transistor output (source) Fuse Breaker Load Power ON Fuse Emergency Load stop Output module Transistor output (source) Fuse DC power supply Load Fuse Load Power supply for loads connected to PLC output terminals As for emergency stop operation, see "DESIGN PRECAUTIONS"...

  • Page 112: Output Wiring Examples Of Terminal Modules

    Output wiring examples of terminal modules FX-16E-TB, FX-32E-TB Connectable models: FX5-CEYT/D, FX5-C32ET/D 0 to 7 (Smaller numbers) 0 to 7 (Larger numbers) COM0 Output number of PLC Vacant terminal Fuse Fuse Fuse 24 V *1 Replace this number with the one of the connected connector. FX-16E-TB/UL, FX-32E-TB/UL Connectable models: FX5-CEYT/DSS, FX5-C32ET/DSS 0 to 7 (Smaller numbers)
  • Page 113 FX-16EYR-TB, FX-16EYR-ES-TB/UL Connectable models FX-16EYR-TB: FX5-CEYT/D, FX5-C32ET/D FX-16EYR-ES-TB/UL: FX5-CEYT/DSS, FX5-C32ET/DSS 0 to 7 Larger numbers 0 to 7 Smaller numbers PLC output 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Relay power supply COM1 COM2...
  • Page 114 FX-16EYT-ES-TB/UL Connectable models: FX5-CEYT/D, FX5-C32ET/D PLC output 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Photocoupler power supply COM1 COM2 COM3 COM4 COM1 COM2 COM3 COM4 Fuse Fuse 24 V For external wiring precautions, refer to Page 101 Wiring precautions. FX-16EYT-ESS-TB/UL Connectable models: FX5-CEYT/DSS, FX5-C32ET/DSS PLC output...
  • Page 115 FX-16EYS-TB Connectable models: FX5-CEYT/D, FX5-C32ET/D Surge absorbers are connected to each output. PLC output 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Photocoupler power supply COM1 COM2 COM3 COM4 COM1 COM2 COM3 COM4 Fuse Load...

  • Page 116: Examples Of Wiring For Various Uses

    Examples of Wiring for Various Uses Notes about examples of wiring The examples of wiring are given under the following conditions. ■Input/output number The input/output numbers are the actual numbers on the program (They may differ from the numbers shown on the product terminals).

  • Page 117: High-Speed Counter

    High-speed counter Examples of wiring for high-speed counters are shown below. When capturing pulses of a response frequency of 50 to 100 kHz, refer to Page 94 In the case of capturing high-speed pulses. For details on the high-speed counters, refer to MELSEC iQ-F FX5 User's Manual (Application). For the programs, refer to MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks).
  • Page 118 ■Example of wiring (When 24 V DC external power supply is used) • NPN open collector transistor output rotary encoder In the case of sink wiring Rotary encoder 24 V DC Fuse Class D grounding A phase 1.5 k B phase FX5UJ- Z phase 40MT/ES...
  • Page 119 2-phase 2-input The wiring examples in this section use the following settings. When settings other than those in the table are used, use the examples shown in the following figures as references for wiring. CH to be used Pulse input mode External preset input External enable input Operation mode CH4 (CPU module)
  • Page 120 ■Example of wiring (When 24 V DC external power supply is used) • NPN open collector transistor output rotary encoder In the case of sink wiring Rotary encoder 24 V DC Fuse Class D grounding 1.5 k A phase B phase FX5UJ- Z phase 40MT/ES...

  • Page 121: Interruption

    Interruption Examples of wiring for when the input interruption function is used are shown below. The same wiring is used for the pulse catch and pulse width measurement functions. When capturing pulses of a response frequency of 50 to 100 kHz, refer to Page 94 In the case of capturing high-speed pulses.

  • Page 122: Digital Switch

    Digital switch When DSW instructions are used Examples of wiring for capturing values from a 4-digit digital switch to the data register D100 are given below. For the instructions, refer to MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks). ■Example of program SM400 D100...
  • Page 123 When BIN instructions are used Examples of wiring for capturing values from a 2-digit digital switch to the data register D102 are given below. For the instructions, refer to MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks). ■Example of program SM400 K2X10 D102 ■Example of wiring...

  • Page 124: Input Matrix

    Input matrix Examples of wiring to take ON/OFF status of 24 switches by using MTR instructions are given below. For the instructions, refer to MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks). Example of program SM400 Example of wiring •...

  • Page 125: Seven Segment With Latch

    Seven segment with latch For the instructions, refer to MELSEC iQ-F FX5 Programming Manual (Instructions, Standard Functions/Function Blocks). When SEGL instructions are used Examples of wiring for displaying the current value of D100 on the 4-digit 7-segment display are given below. ■Example of program SM400 SEGL...
  • Page 126 When BCD instructions are used Examples of wiring for displaying the current value of D100 on the 2-digit 7-segment display are given below. ■Example of program SM400 D100 K2Y10 ■Example of wiring • Sink wiring The example is the wiring for the input/output of the FX5UJ-40MT/ES. FX5UJ-40MT/ES Transistor output (sink) COM2...

  • Page 127: Chapter 7 Operation Adjustment

    OPERATION ADJUSTMENT Preparation for Operation Preliminary inspection Incorrect connection of the power supply terminal, contact of the DC input wire and power supply wire, or short-circuiting of output wires may result in serious damage. Before applying power, check that the power supply and ground terminals are connected correctly and input/output devices are wired properly.

  • Page 128: Procedure Until Operation

    Procedure until operation The procedure until operation is explained below. Turn on the power of the system. Check the following items before turning on the power of the system. When the CPU module with the factory default setting is powered on, the ERR LED flashes because the module has no programs. •...

  • Page 129: Connection With A Personal Computer

    Connection with a personal computer Connect the CPU module with a personal computer on which an engineering tool has been installed. The system configuration examples and GX Works3 settings are described below. For details, refer to GX Works3 Operating Manual. Direct connection Setting examples for accessing the CPU module that is directly connected with a personal computer are shown below.

  • Page 130: Operation And Test

    ■Serial connection FX5-232ADP FX5-232-BD COM port COM port (COM1) (COM1) RS-232 cable RS-232 cable (FX-232CAB-1) (FX-232CAB-1) GX Works3 settings Item Selection item Internal setting Input value  PC side I/F Serial/USB RS-232C COM Port COM1 Transmission Speed 115.2Kbps PLC side I/F PLC Module PLC Mode FX5CPU...

  • Page 131: Running, Stopping, And Resetting

    Running, Stopping, and Resetting Methods of running, stopping, and resetting The following two methods of running, stopping, and resetting the FX5UJ CPU modules are provided. Using the RUN/STOP/RESET switch The operation status of the CPU module can be changed with the RUN/STOP/RESET switch. Setting the RUN/STOP/RESET switch to the RUN position runs the program.

  • Page 132: Chapter 8 Maintenance And Inspection

    MAINTENANCE AND INSPECTION Daily Inspection Perform the following inspections on a daily basis. Item Inspection item Description Installation status Looseness of mounting screws Retighten the mounting screws. of the module Mounting status of the module The module should be securely mounted. Looseness of cover The cover should not be off.
  • Page 133 MEMO 8 MAINTENANCE AND INSPECTION 8.2 Periodic Inspection...

  • Page 134: Chapter 9 Troubleshooting

    Reconnect the modules and wire one by one to identify the cause. If the PWR LED still does not turn on even after the items shown above are checked, there may be a hardware issue. Consult your local Mitsubishi Electric representative. 9 TROUBLESHOOTING...

  • Page 135: Checking The Err Led

    • Fit a noise filter onto the power supply line. If the ERR LED still does not turn off even after the items shown above are checked, there may be a hardware issue. Consult your local Mitsubishi Electric representative. Checking the P.RUN LED If the P.RUN LED is turned off, check the status of the ERR LED and take corrective actions.

  • Page 136: Troubleshooting Using The Engineering Tool

    Troubleshooting Using the Engineering Tool Check the error or history using the engineering tool, and identify the error cause. More detailed information on the error as well as the error cause and action to be taken can be checked by using the engineering tool. The engineering tool has the following functions for troubleshooting.

  • Page 137: Module Diagnostics

    Module diagnostics This function diagnoses CPU module expansion board, expansion adapter, and intelligent function module. (The current error and its details can be checked.) Information required for troubleshooting, such as the current error, details and cause of the error, and action to be taken, are displayed.

  • Page 138: Event History

    Event history This function displays the event information, such as errors that occurred in the CPU module, expansion board, expansion adapter, Intelligent function module and network errors. Since information collected before the CPU module is powered off or reset can also be displayed, the error cause can be identified based on the errors.

  • Page 139: Error Status And Operations On Occurrence Of An Error

    Stop The module is unable to continue its operation due to a Perform troubleshooting. If the error still persists, hardware issue. consult your local Mitsubishi Electric representative. Moderate Stop The module is unable to carry out programs or continue the...

  • Page 140: Backing Up The Data

    Backing Up the Data Saving the following information immediately after the occurrence of an error helps in analyzing the cause of the error. • Parameters, programs, and device memory • Error histories Backing up parameters, programs, and device memory The procedure for backing up parameters, programs, and device memory using the engineering tool is explained below. [Online][Read from PLC] Check the parameters, programs, and device memory to back up.

  • Page 141: Troubleshooting For Each Symptom

    The output may be turned off unintentionally in the program. Review user program (Duplicate coils or RST instructions). ■When the output does not turn off There may be a hardware fault. Consult your local Mitsubishi Electric representative. Input does not turn on...

  • Page 142: Plc Write, Plc Read

    The boot operation may be being performed. Read the parameters and review the boot file settings with the engineering tool. If the boot operation is not being performed, there may be a hardware issue. Consult your local Mitsubishi Electric representative.

  • Page 143: Appendix

    APPENDIX Appendix 1 How to Check the Date of Manufacture Check the date of manufacture of the product (except the expansion board) as follows. • Nameplate • Module front surface (CPU module only) Checking the nameplate The date of manufacture of the product can be checked from the manufacturer's serial number "S/N" indicated on the nameplate of the product.

  • Page 144: Appendix 2 Standards

    EC directive. Compliance to EMC directive and LVD directive of the entire mechanical module should be checked by the user/ manufacturer. For more details please contact to the local Mitsubishi Electric sales site. Requirement for compliance with EMC directive...
  • Page 145 Requirement for compliance with LVD directive The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Low Voltage (2014/35/EU) when used as directed by the appropriate documentation.
  • Page 146 Mitsubishi Electric recommends that shielded cables be used. If no other EMC protection is provided, users may experience temporary loss of accuracy between +10%/-10% in very heavy industrial areas.
  • Page 147 • Control cabinet - The control cabinet must be conductive. - Ground the control cabinet with the thickest possible grounding cable. - To ensure that there is electric contact between the control cabinet and its door, connect the cabinet and its doors with thick wires.

  • Page 148: Appendix 3 I/O Module

    Appendix 3 I/O Module Product configuration There are various types of I/O module. They differ in supply voltage, number of input/output points, input form, output form and input/output connection type. I/O module Number of Power supply Input type Output type Input/output input/output points connection form...
  • Page 149 Model Input Output Input/output connection Type No. of Common wiring Type No. of Common wiring type points system points system     FX5-16EYR/ES Relay Screw terminal block ■Output extension/sink output type    Sink FX5-8EYT/ES Transistor Screw terminal block FX5-16EYT/ES ...

  • Page 150: Specifications

    Model Input Output Input/output connection Type No. of Common wiring Type No. of Common wiring type points system points system ■Input/output extension/sink and source input/sink output type FX5-C32ET/DS-TS 24 V DC Sink Source Transistor Sink Spring clamp terminal block ■Input/output extension/sink and source input/source output type FX5-C32ET/DSS 24 V DC Sink...
  • Page 151 Item Specifications Current consumption (24 V DC) FX5-8EY 75 mA FX5-16EY 125 mA FX5-C16EY 100 mA FX5-C32EYT/ 200 mA ■Input/output module Item Specifications Voltage rating Input 24 V DC (supplied from 24 V DC service power supply or external power supply) 5 V DC (supplied from PLC) Output 24 V DC (supplied from PLC)
  • Page 152 ■Input/output module Item Specifications Exterior color Munsell 0.6B7.6/0.2 Mass (weight) FX5-16E/E Approx. 0.25 kg FX5-C32ET/ Approx. 0.15 kg Accessories FX5-C32ET/D FX2NC-10BPCB1 ■Powered input/output module Item Specifications External color Munsell 0.6B7.6/0.2 Mass (weight) Approx. 0.65 kg Accessories Extension cable, dust proof protection sheet Input specifications There is the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature.
  • Page 153 Item Specifications Input circuit FX5-EX/ES, • When using 24 V DC service power supply for input module and input/output module configuration FX5-32E, Sink input wiring Source input wiring FX5-16ER/ES, CPU module CPU module FX5-C32EX/DS-TS, FX5-C32ET/DS(S)-TS Input module Input module • When using 24 V DC service power supply for powered input/output module Sink input wiring Source input wiring Powered input/output module...
  • Page 154 Output specifications There is the simultaneous ON ratio of available PLC inputs or outputs with respect to the ambient temperature. For details, refer to Page 32 Input/Output Derating Curve. ■Relay output Item Specifications No. of output points FX5-8EYR/ES 8 points FX5-16EYR/ES 16 points FX5-16ER/ES...
  • Page 155 ■Transistor output (sink output) Item Specifications No. of output points FX5-8EYT/ES 8 points FX5-16EYT/ES 16 points FX5-16ET/ES 8 points FX5-32ET/ES 16 points FX5-C16EYT/D 16 points FX5-C32EYT/D(-TS) 32 points FX5-C32ET/D(S-TS) 16 points Connection type FX5-EYT/ES, Screw terminal block (M3 screws) FX5-16ET/ES, FX5-32ET/ES FX5-CEYT/D, Connector...
  • Page 156 ■Transistor output (source output) Item Specifications No. of output points FX5-8EYT/ESS 8 points FX5-16EYT/ESS 16 points FX5-16ET/ESS 8 points FX5-32ET/ESS 16 points FX5-C16EYT/DSS 16 points FX5-C32EYT/DSS(-TS) 32 points FX5-C32ET/DSS(-TS) 16 points Connection type FX5-EYT/ESS, Screw terminal block (M3 screws) FX5-16ET/ESS, FX5-32ET/ESS FX5-CEYT/DSS, Connector...

  • Page 157: External Dimensions And Component Names

    External dimensions and component names Input module/output module ■Extension cable type (mounting hole pitch) Unit: mm Without cover 2-4.5 mounting holes External dimensions Model W: mm FX5-8EX/ES FX5-8EYR/ES, FX5-8EYT/ES, FX5-8EYT/ESS FX5-16EX/ES FX5-16EYR/ES, FX5-16EYT/ES, FX5-16EYT/ESS Part names Name Description Input display LED, output display LED Lit when input or output is on.
  • Page 158 ■Extension connector type • Connector type Unit: mm External dimensions Model W: mm FX5-C16EX/D, FX5-C16EX/DS 14.6 FX5-C16EYT/D, FX5-C16EYT/DSS FX5-C32EX/D, FX5-C32EX/DS 20.1 FX5-C32EYT/D, FX5-C32EYT/DSS Part names Name Description Extension connector Connector connected to extend modules PWR LED Indicates whether the input modules/output modules is powered or not. Lit: Powered Off: Not powered or hardware error I/O display LED...
  • Page 159 • Spring clamp terminal block type Unit: mm 19.7 External dimensions Model W: mm FX5-C32EX/DS-TS 20.1 FX5-C32EYT/D-TS, FX5-C32EYT/DSS-TS FX5-C16EYR/D-TS 30.7 Part names Name Description Extension connector Connector connected to extend modules PWR/POWER LED Indicates whether the input modules/output modules is powered or not. Lit: Powered Off: Not powered or hardware error I/O display LED...
  • Page 160 Input/output module ■Extension cable type (mounting hole pitch) Unit: mm Without cover 2-4.5 mounting holes External dimensions Model W: mm FX5-16ER/ES, FX5-16ET/ES, FX5-16ET/ESS Part names Name Description Input display LED, output display LED Lit when input or output is on. POWER LED Indicates whether the input modules/output modules is powered or not.
  • Page 161 ■Extension connector type • Connector type Unit: mm External dimensions Model W: mm FX5-C32ET/D, FX5-C32ET/DSS 20.1 Part names Name Description Extension connector Connector connected to extend modules PWR LED Indicates whether the input/output modules are powered or not. Lit: Powered Off: Not powered or hardware error I/O display LED Lit when input or output is on.
  • Page 162 • Spring clamp terminal block type Unit: mm 19.7 External dimensions Model W: mm FX5-C32ET/DS-TS, FX5-C32ET/DSS-TS 20.1 Part names Name Description Extension connector Connector connected to extend modules PWR LED Indicates whether the input modules/output modules is powered or not. Lit: Powered Off: Not powered or hardware error Input display LED...
  • Page 163 Powered input/output module 2-4.5 mounting holes [5] [6] Unit: mm 140 (mounting hole pitch) (mounting hole pitch) [Without cover] [10] External dimensions Model W: mm FX5-32ER/ES, FX5-32ET/ES, FX5-32ET/ESS Part names Name Description Extension connector cover (for preceding module) Cover for protecting the extension connector cover (for preceding module). Terminal block cover Cover for protecting the terminal block.

  • Page 164: Terminal Layout

    Terminal layout Extension cable type FX5-8EX/ES FX5-8EYR/ES FX5-8EYT/ESS FX5-16ER/ES FX5-8EYT/ES FX5-16ET/ES FX5-16EX/ES FX5-16EYR/ES FX5-16EYT/ESS FX5-16ET/ESS FX5-16EYT/ES Lower Lower Lower numbers numbers numbers Higher Higher Higher number number number APPX Appendix 3 I/O Module...
  • Page 165 FX5-32E/E S/S 0V FX5-32ER/ES, FX5-32ET/ES COM0 COM1 COM2 COM3 FX5-32ET/ESS Extension connector type FX5-C16EX/D FX5-C32EX/D FX5-C32EX/DS-TS FX5-C16EYT/D FX5-C16EYR/D-TS Input Input Output Output Input Notch Smaller Notch Notch numbers COM0 COM0 COM0 COM0       Input Output Input Larger numbers...
  • Page 166 FX5-C32EYT/D FX5-C32EYT/D-TS FX5-C32ET/D FX5-C32ET/DS-TS Output Output Input Input Smaller Notch Notch numbers COM0 COM0 COM0 COM0     Output Output Output Output Larger numbers COM1 COM1 COM0 COM0 COM1 COM1 COM0 COM0     FX5-C32EYT/DSS FX5-C32EYT/DSS-TS FX5-C32ET/DSS FX5-C32ET/DSS-TS Output...

  • Page 167: Appendix 4 Connector Conversion Module

    Appendix 4 Connector Conversion Module Connector conversion modules are used to connect extension modules (extension connector type) in FX5UJ systems. External dimensions and component names Unit: mm External dimensions Model W: mm FX5-CNV-IF 14.6 Part names Name Description Extension connector (for preceding module) Connector for connecting the supplied extension cable that connects to the preceding module (the CPU module side).

  • Page 168: Appendix 5 Sd Memory Card

    Appendix 5 SD Memory Card An SD memory card can be used by installing to the CPU module. For details of the function, refer to the following manual. MELSEC iQ-F FX5 User's Manual (Application) Part names This section describes the part names of the SD memory card. Name Description Write protect switch...

  • Page 169: Insertion And Removal Of The Sd Memory Card

    Insertion and removal of the SD memory card The following explains insertion and removal of the SD memory card. Insertion procedure Mount the SD memory card. Pay attention to the direction of the card and follow the procedure below. Insert the SD memory card (1) straight into the SD memory card slot.

  • Page 170: Appendix 6 Terminal Module

    Appendix 6 Terminal Module Product configuration Terminal modules are used to convert connector-type I/O terminals into terminal blocks. By using terminal blocks (built-in element Option cable or type) dedicated to input or output, capturing of AC input signals user-created cable and format conversion into the relay/transistor/triac output can be performed.

  • Page 171: Specifications

    Specifications Exterior color, accessories Item Specifications Exterior color Munsell 0.08GY/7.64/0.81 Accessories Input/output number label, terminal block layout card Input specifications ■FX-16EX-A1-TB Item Specifications Input type AC input Input signal voltage 100 to 120 V AC +10% -15% 50/60 Hz Input signal current 4.7 mA/100 V AC 50 Hz 6.2 mA/110 V AC 60 Hz Input impedance...
  • Page 172 Output specifications ■Relay output (FX-16EYR-TB, FX-16EYR-ES-TB/UL) Item Specifications Output type Relay External voltage 250 V AC or less, 30 V DC or less Max. load Resistance load 2 A/point The total load current per common terminals (four points) should be 8 A or less. Inductive load 80 VA Min.
  • Page 173 ■Transistor/sink output (FX-16EYT-TB, FX-16EYT-ES-TB/UL) Item Specifications Output type Transistor/sink output External voltage 5-30 V DC Max. load Resistance load 0.5 A/point The total load current per common terminals (four points) should be 0.8 A or less. Inductive load 12 W/24 V DC ...
  • Page 174 ■Transistor/source output (FX-16EYT-ESS-TB/UL) Item Specifications Output type Transistor/source output External voltage 5-30 V DC Max. load Resistance load 0.5 A/point The total load current per common terminals (four points) should be 0.8 A or less. Inductive load 12 W/24 V DC ...
  • Page 175 ■Triac output (FX-16EYS-TB, FX-16EYS-ES-TB/UL) Item Specifications Output type Triac (SSR) External voltage 85 to 242 V AC Max. load Resistance load 0.3 A/point The total load current per common terminals (four points) should be 0.8 A or less. Inductive load 15 VA/100 V AC 36 VA/200 V AC Min.

  • Page 176: External Dimensions And Component Names

    External dimensions and component names • FX-16E-TB, FX-16E-TB/UL • FX-32E-TB, FX-32E-TB/UL • FX-16EX-A1-TB • FX-16EYR-TB, FX-16EYR-ES-TB/UL, FX-16EYT-TB, FX-16EYT-ES-TB/UL, FX-16EYT-ESS-TB/UL, FX-16EYS-TB, FX-16EYS-ES-TB/UL Unit: mm (inches) Name Description CN1 connector Connector for connecting input signal cables or output signal cables for CN1 CN2 connector Connector for connecting input signal cables or output signal cables for CN2 (FX-32E-TB and FX-32E-TB/UL only)

  • Page 177: Terminal Layout

    Terminal layout • FX-16E-TB, FX-16E-TB/UL Smaller numbers Larger numbers • FX-32E-TB, FX-32E-TB/UL Smaller numbers Larger numbers CN1 CN2 Smaller numbers Larger numbers • FX-16EX-A1-TB POWER Smaller numbers Larger numbers COM1 COM2 COM3 COM4 COM1 COM2 COM3 COM4 • FX-16EYR-TB, FX-16EYR-ES-TB/UL, FX-16EYT-TB, FX-16EYT-ES-TB/UL, FX-16EYT-ESS-TB/UL, FX-16EYS-TB, FX-16EYS-ES-TB/UL Smaller numbers Larger numbers COM1...

  • Page 178: Internal Circuit

    Internal circuit FX-16E-TB, FX-32E-TB 0 to 7 (Smaller numbers) 0 to 7 (Larger numbers) (20) (10) (19) (18) (17) (16) (15) (14) (13) (12) (11) (20) (10) (19) (18) (17) (16) (15) (14) (13) (12) (11) 0 to 7 (Smaller numbers) 0 to 7 (Larger numbers) *1 Replace this number with the one of the connected connector.
  • Page 179 FX-16E-TB/UL, FX-32E-TB/UL 0 to 7 (Smaller numbers) 0 to 7 (Larger numbers) (20) (10) COM0 (19) COM0 (18) (17) (16) (15) (14) (13) (12) (11) (20) (10) COM0 (19) COM0 (18) (17) (16) (15) (14) (13) (12) (11) 0 to 7 (Smaller numbers) 0 to 7 (Larger numbers) *1 Replace this number with the one of the connected connector.
  • Page 180 FX-16EX-A1-TB   (20) (10) (19) (18) Photocoupler Photocoupler (17) (16) (15) (14) (13) (12) (11) Photocoupler Photocoupler 0 to 3 4 to 7 0 to 3 4 to 7 COM1 COM2 COM3 COM4 COM1 COM2 COM3 COM4 0 to 7 Larger numbers 0 to 7 Smaller numbers FX-16EYR-TB ...
  • Page 181 FX-16EYR-ES-TB/UL   (20) (10) (19) (18) (17) (16) (15) (14) (13) (12) (11) 0 1 2 3 4 5 6 7 0 1 2 4 5 6 7 COM1 COM2 COM3 COM4 COM1 COM2 COM3 COM4 0 to 7 Smaller numbers 0 to 7 Larger numbers *1 Replace this number with the one of the connected connector.
  • Page 182 FX-16EYT-ES-TB/UL   (20) (10) Photo- (19) coupler k k (18) Photo- (17) coupler (16) (15) (14) (13) Photo- (12) coupler k k (11) Photo- coupler 0 to 7 Smaller numbers 0 to 7 Larger numbers 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7...
  • Page 183 FX-16EYS-TB   (20) (10) COM0 (19) COM0 k k (18) Photo- (17) Photo- thyristor (16) thyristor (15) (14) (13) (12) k k (11) Photo- Photo- thyristor thyristor 0 to 7 Smaller numbers 0 to 7 Larger numbers Surge absorbers are connected to each output. 0 1 2 3 4 5 6 7 0 1 2 3...

  • Page 184: Index

    INDEX ..24 ....24 Built-in Ethernet communication connector SD memory card disable switch ..24 ..... .24 Built-in USB communication connector SD memory card slot .
  • Page 185 MEMO...

  • Page 186: Revisions

    Section 2.3, 6.5, Appendix 6 This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

  • Page 187: Warranty

    WARRANTY Please confirm the following product warranty details before using this product. Gratis Warranty Term and Gratis Warranty 2. Onerous repair term after discontinuation of production Range If any faults or defects (hereinafter "Failure") found to Mitsubishi shall accept onerous product repairs for be the responsibility of Mitsubishi occurs during use of seven (7) years after production of the product is the product within the gratis warranty term, the...

  • Page 188: Trademarks

    TRADEMARKS Ethernet is a registered trademark of Fuji Xerox Co., Ltd. in Japan. PROFIBUS is a trademark of PROFIBUS Nutzerorganisation e.V. Anywire and AnyWireASLINK are either registered trademarks or trademarks of Anywire Corporation. Phillips is a registered trademark of Phillips Screw Company. The company names, system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies.
  • Page 190 Manual number: SH(NA)-082206ENG-B Model: FX5UJ-U-HW-E Model code: 09R578 When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN Specifications are subject to change without notice.

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