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ABB NPBA-01 Installation And Startup Manual

Profibus adapter module
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ACS 600
Installation and
Start-up Guide
PROFIBUS Adapter Module
NPBA-01

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  • Page 1 ACS 600 Installation and Start-up Guide PROFIBUS Adapter Module NPBA-01...
  • Page 2 PROFIBUS Adapter Module NPBA-01 Installation and Start-up Guide 3AFY 58919799 R0125 REV B EFFECTIVE: 1996-04-01 SUPERSEDES: 1995-12-13 © 1996 ABB Industry Oy. All Rights Reserved.

  • Page 3: Safety Instructions

    Overview This chapter states the safety instructions that must be followed when installing and operating the NPBA-01 PROFIBUS Adapter Module. If neglected, physical injury and death may follow, or damage may occur to the frequency converter, the motor and driven equipment. The material in this chapter must be studied before attempting any work on, or with, the unit.
  • Page 4 These functions should not be selected if other equipment is not compatible with this kind of operation, or dangerous situations can be caused by such action. More Warnings and Notes are printed at appropriate instances along the text. Installation and Start-up Guide for NPBA-01...

  • Page 5: Table Of Contents

    PROFIBUS ............2-1 The NPBA-01 PROFIBUS Adapter Module ....... . . 2-2 Compatibility .
  • Page 6 NPBA-01 Module Activation ........
  • Page 7 Table of Contents Appendix A – Parameter Listings Appendix B – Definitions and Abbreviations Appendix C – Technical Data Appendix D – Ambient Conditions Appendix E – Assembly Drawings Appendix F – NPBA-01 Type Definition Program Installation and Start-up Guide for NPBA-01...

  • Page 8: Chapter 1 - Introduction To This Guide

    ACS 600 frequency converters, the use of the CDP 311 Control Panel and the PROFIBUS protocol family. What This Guide The installation and start-up of the NPBA-01 PROFIBUS Adapter Module are introduced in this guide. Contains It is assumed that the ACS 600 is installed and ready to operate before starting the installation of the adapter module.

  • Page 9: Conventions Used In This Guide

    NPBA-01 PROFIBUS The NPBA-01 Adapter Module is one of the optional fieldbus adapter Adapter Module modules available for the ACS 600. The NPBA-01 is a device through which the ACS 600 is connected to a PROFIBUS serial communication bus. Parameter A parameter is an operating instruction for the ACS 600 frequency converter.

  • Page 10: Chapter 2 - Overview

    Chapter 2 – Overview Overview This chapter contains a short description of the PROFIBUS standard and the NPBA-01 Adapter Module, an option package delivery checklist, and warranty information. PROFIBUS PROFIBUS is an open serial communication standard that enables data exchange between all kinds of automation components. There are three main variations of PROFIBUS: PROFIBUS-FMS, PROFIBUS-DP and PROFIBUS-ISP.

  • Page 11: The Npba-01 Profibus Adapter Module

    Slave Stations TXD = Transmitter ACS 600 Status LEDs (For descriptions see Chapter 7) AA AA Switch for bus termination ACS 600 Figure 2-1 The construction of the PROFIBUS link and the NPBA-01 Adapter Module. Installation and Start-up Guide for NPBA-01...

  • Page 12: Compatibility

    Chapter 2 – Overview Compatibility The NPBA-01 is compatible with ACS 600 DTC software version 2.7 and higher. The DTC software version can be checked by reading Parameter 33.1. The NPBA-01 is compatible with all master stations that support the PROFIBUS-FMS and PROFIBUS-DP protocols.

  • Page 13: Chapter 3 - Mechanical Installation

    (see page 3-4 for instructions). The additional modules are to be mounted outside the ACS 603 cabinet; see page 3-2 for instructions. ACS 604 The option modules are to be mounted outside the ACS 604 unit. See page 3-2 for mounting instructions. Installation and Start-up Guide for NPBA-01...
  • Page 14 AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA Figure 3-2 Mounting and removing the module. Installation and Start-up Guide for NPBA-01...

  • Page 15: Mounting Inside The Acs 601

    Fasten the mounting rail to its place using the two screws. 7. Push the module onto the rail. The module can be released by pulling the locking spring with a screwdriver (see Figure 3-1). Installation and Start-up Guide for NPBA-01...

  • Page 16: Mounting Inside The Acs 603

    • Fasten the mounting rail to its place using the two screws. 7. Push the module onto the rail. The module can be released by pulling the locking spring with a screwdriver (see Figure 3-1). Installation and Start-up Guide for NPBA-01...

  • Page 17: Chapter 4 - Electrical Installation

    Bus Termination The built-in terminating resistors must be switched on if the NPBA-01 module is installed at the end of the bus. Otherwise the resistors must be switched off. Terminating resistors prevent signal reflections from the bus cable ends.

  • Page 18: Npba-01 Connections

    Figure 4-2 Fibre optic link connecting the NPBA-01 adapter to the ACS 600. The NPBA-01 module is connected to the frequency converter using a fibre optic cable link. The module is designed for use with Simplex fibre optic cables and connectors.

  • Page 19: Earthing

    RC filter. The SHF terminal is typically used for earthing the PROFIBUS cable shield. • The DG terminal is isolated from the NPBA-01 module earth. This terminal is used for connecting the third conductor of the bus cable.

  • Page 20: Chapter 5 - Programming

    For information on how to select the actual signal from the ACS 600 to be read through the PROFIBUS link, refer to Analogue Outputs , page 5-7. The selection of the NPBA-01 module as the source of the Run enable signal and fault reset is described in System Control Inputs, page 5-7.
  • Page 21 Chapter 5 – Programming Table 5-1 The ACS 600 parameters to be set on NPBA-01 installation. Default Recommended Parameter Alternative Settings Setting Setting 98.2 COMM.MODULE YES; NO 51.1 MODULE TYPE NPBA SW1.0 51.2 PROFIBUS MODE FMS; DP-PPO1; DP-PPO2; DP-PPO1 DP-PPO3; DP-PPO4; DP-PPO5 51.3 STATION NUMBER...

  • Page 22: Npba-01 Module Activation

    The connection with the NPBA-01 PROFIBUS Adapter Module and the ACS 600 is activated with this parameter. The connection between the NPBA-01 and the ACS 600 is active. The connection between the NPBA-01 and the ACS 600 is inactive. After the module is activated, the configuration parameters of the NPBA-01 are automatically copied from the adapter module to the configuration table of the ACS 600.

  • Page 23: Control Locations

    The ACS 600 drive can receive control information from multiple sources including digital inputs, analogue inputs, the CDP 311 Control Panel and a communication module (e.g. NPBA-01). The control signal sources for the drive are selected with the parameters in Parameter Group 10 START/STOP/DIR and in Parameter Group 11 REFERENCE SELECT.
  • Page 24 EXT2 External control location 2 is selected as the active External control location. Parameter 10.2 defines the source of the Start, Stop and Direction Commands. Parameter 11.6 defines the source of the reference. Installation and Start-up Guide for NPBA-01...
  • Page 25 NOT SEL (Recommended Setting) Constant speed function disabled. This setting is recommended as this parameter overrides external reference selections. D1 (SPEED1), ..., DI3,4,5,6 Constant speeds selected with digital inputs. For details, see the ACS 600 Programming Manual. Installation and Start-up Guide for NPBA-01...

  • Page 26: Analogue Outputs

    DI1, ..., DI6 Fault reset is executed from an external switch or from the Control Panel. COMM.MODULE (Recommended Setting) Fault reset is executed via the communication (fieldbus adapter) module or from the Control Panel. Installation and Start-up Guide for NPBA-01...

  • Page 27: Fault Functions

    Parameter 30.18 is performed upon communication module fault condition. The parameter is available only after the communication module has been activated (see page 5-2). 0.1 s - 60 s Delay time. The default value is 1 second. Installation and Start-up Guide for NPBA-01...

  • Page 28: Chapter 6 - Communication

    This chapter describes the contents of the PROFIBUS messages used for the communication with the ACS 600. General The NPBA-01 PROFIBUS Adapter Module supports the PROFIBUS- FMS and PROFIBUS-DP protocols. PROFIBUS-FMS has a slower transfer rate than PROFIBUS-DP, but it enables acyclic services not available with PROFIBUS-DP.

  • Page 29: Profibus-Fms

    These services are supported by the NPBA-01 PROFIBUS Adapter Supported Module in PROFIBUS-FMS mode. Initiate With this command the master can initiate any communication reference (CR). The CRs supported by NPBA-01 are listed in Table 6-1 opposite. Abort Aborts the selected communication reference. Reject Rejects an invalid command that has been sent to the ACS 600, e.g.

  • Page 30: Communication References

    Communication The Initiate command (see FMS Services Supported above) defines References which communication reference (CR) is used in FMS communication. The CRs supported by the NPBA-01 PROFIBUS Adapter are presented in Table 6-1 below. Table 6-1 Communication References. CR Number...
  • Page 31 CR 8 and higher have been reserved for acyclic communication. Note: CRs 3 to 7 are profile-specific – for the use of these CRs, a profile number is required. For drives it is 3. Installation and Start-up Guide for NPBA-01...

  • Page 32: Profibus-Dp

    Station_Status (Lock_Req; Unlock_Req; Sync_Req; Freeze_Req; WD_On) 2 to 3 Watchdog Factors 1 and 2 (unavailable for the NPBA-01) Minimum Station Delay Respond Time (the time after which a slave station is allowed to send response frames to the master). Calculated by multiplying the Hex value with t...
  • Page 33 Outp_Data (Output Data) Type: Octet String - Length: 0 to 32 (depending on the selected PPO Type) Inp_Data Type: Octet String - Length: 0 to 32 (depending on the selected PPO Type) Installation and Start-up Guide for NPBA-01...

  • Page 34: Ppo Messages

    SW - Status Word from Slave to Master (see Table 6-4) REF - Reference Value (from Master to Slave; see page 6-11) ACT - Actual Value (from Slave to Master; see page 6-13) PD - Process Data (Data sets) Installation and Start-up Guide for NPBA-01...

  • Page 35: Parameters In Cyclic Communication

    Reserved Response Label (Slave to Master) Response Function No response Parameter value updated (word) Parameter value updated (long) Description updated Parameter value updated (array) Task not executable (+ Fault Code; see below) Request signal Installation and Start-up Guide for NPBA-01...
  • Page 36 PARAMETER VALUE READ. The Control Word and the Reference value are in the Write command above. The response message bytes 7 and 8 indicate the parameter value, set with the Write command as described above. Installation and Start-up Guide for NPBA-01...

  • Page 37: The Control Word

    The Control Word and the frequency reference (from PROFIBUS) are activated The Control Word and the frequency reference (from PROFIBUS) are not activated. Old values are retained External reference 2 selected External reference 1 selected 12 to 15 Unused Installation and Start-up Guide for NPBA-01 6-10...

  • Page 38: References

    MAXIMUM (by default, 100 %). • If the SCALAR control mode is selected, REF2 is a frequency reference. The integer 20000 corresponds to the value set with Parameter 11.8 (by default, 100 Hz). 6-11 Installation and Start-up Guide for NPBA-01...

  • Page 39: The Status Word

    External reference 2 selected External reference 1 selected 12 to 14 Unused Error(s) in DDCS communication NOTE: The information in the Status Word is not updated. DDCS communication (ACS 600 – NPBA-01) OK Installation and Start-up Guide for NPBA-01 6-12...

  • Page 40: Actual Values

    Analogue output 2 of the ACS 600 (see page 5-7). All available actual signals and scaling factors for the integers corresponding to the real actual signal values are introduced in Appendix A, Table A-1. 6-13 Installation and Start-up Guide for NPBA-01...
  • Page 41 Drive not ready B0=0 B3=0 xxxx x1xx xxxx x110 Run disable Drive ready B2=0 B0=1 Drive disabled B0=1 Ready to start B1=1 B3=1 Start B2=1 B4=1, B5=1, B6=1 Running State Control Word Status Word Installation and Start-up Guide for NPBA-01 6-14...

  • Page 42: Chapter 7 - Fault Tracing

    • All LEDs are turned on for the duration of the RAM/ROM test. If the test is passed, all LEDs will be turned off. • The DDCS LED will light as the DDCS link between the NPBA-01 and the ACS 600 is initialised. After initialisation, the DDCS LED will remain on.
  • Page 43 Available only if the PID 10000 100 % Macro is selected CONTROL DEVIATION CONT DEV The difference between the reference given by the user 10000 100 % and the actual reference the ACS 600 is following Installation and Start-up Guide for NPBA-01...
  • Page 44 Value of Analogue input 3 1 mA RO3-1 STATUS RO3-1 Status of relay outputs AO1 (mA) AO1 (mA) Value of Analogue output 1 1 mA AO2 (mA) AO2 (mA) Value of Analogue output 2 1 mA Installation and Start-up Guide for NPBA-01...
  • Page 45 17 = DI3U,4D(R); 18 = DI3U,4D; 19 = DI5U,6D; 20 = COMM.MODULE 11.7 EXT REF2 MINIMUM 0 % ... 100 % 10000 100 % 11.8 EXT REF2 MAXIMUM 0 % ... 500 % 5000 500 % Installation and Start-up Guide for NPBA-01...
  • Page 46 1 = 20 mA; 2 = TUNED VALUE; 3 = TUNE 13.13 SCALE AI3 0 ... 100 % 10000 100 % 13.14 FILTER AI3 0 s ... 10 s 1000 10 s 13.15 INVERT AI3 0 = NO; Hex FFFF = YES Installation and Start-up Guide for NPBA-01...
  • Page 47 0 = OFF; Hex FFFF = ON 20.6 UNDERVOLTAGE CTRL 20.7 MINIMUM FREQ -30000 -300 Hz - 300 Hz ... 300 Hz (effective only when the 30000 300 Hz SCALAR control mode is selected) 20.8 MAXIMUM FREQ Installation and Start-up Guide for NPBA-01...
  • Page 48 25.6 CRIT SPEED 3 LOW 0 rpm ... 18000 rpm 1 rpm 25.7 CRIT SPEED 3 HIGH 25.8 CRIT SPEED 4 LOW 25.9 CRIT SPEED 4 HIGH 25.10 CRIT SPEED 5 LOW 25.11 CRIT SPEED 5 HIGH Installation and Start-up Guide for NPBA-01...
  • Page 49 1.0 s ... 180.0 s 18000 180 s 31.3 DELAY TIME 0.0 s ... 60.0 s 6000 60 s 31.4 OVERCURRENT 31.5 OVERVOLTAGE 0 = NO; Hex FFFF = YES 31.6 UNDERVOLTAGE 31.7 AI SIGNAL<MIN Installation and Start-up Guide for NPBA-01...
  • Page 50 (Serial number of the ACS 600) (EFFECTIVE ONLY WITH APPLICATION SOFTWARE VERSION ≥ 2.5) 34 PROCESS SPEED 34.1 SCALE 1 ... 30000 34.2 UNIT 1 = NO; 2 = rpm; 3 = %; 4 = m/s Installation and Start-up Guide for NPBA-01...
  • Page 51 1902 98.2 COMM. MODULE 1903 98.3 DI/O EXT MODULE 1 0 = NO; Hex FFFF = YES 1904 98.4 DI/O EXT MODULE 2 1905 98.5 DI/O EXT MODULE 3 1906 98.6 AI/O EXT MODULE Installation and Start-up Guide for NPBA-01...
  • Page 52 Drive macro (R) STORE Saves drive parameters to drive memory as User Macro 2 (R/W) 1999 REQUEST SIGNAL INFORMATION 2 = Request signals lost 4 = Actual values not updated (due to software/hardware error) A-10 Installation and Start-up Guide for NPBA-01...
  • Page 53 List of all accessible objects Parameter Value that can be accessed as Object, e.g. variable, constant, signal Parameter Description Specification of a parameter Parameter Number Parameter address Parameter/Process Data Object Special object that contains Parameter and Process Data Installation and Start-up Guide for NPBA-01...
  • Page 54 Passive bus participant. In PROFIBUS terminology, slave stations (or slaves) are also called passive stations. Status Word Word from slave to master with bit-coded status messages Warning Signal caused by an existing alarm which does not lead to tripping of the device Installation and Start-up Guide for NPBA-01...
  • Page 55 Application Layer Interface for DP Fieldbus Data Link Fieldbus Message Specification Manufacturer Specific Interface Firmenspezifischer Umsetzer Main Actual Value Hauptistwert Main Reference Value Hauptsollwert IM318 ET200 Slave Station see ACT KR (KB) see CR Process Data Prozessdaten Installation and Start-up Guide for NPBA-01...
  • Page 56 Parameter Identification Value Parameter-Kennung-Wert Parameter Number Parameternummer Parameter/Process Data Object Parameter-/Prozessdaten-Objekt Parameter Value Parameter-Wert see PD PZDO Process Data Object Prozessdatenobjekt Service Access Point Reference Value Sollwert(e) Request Signal Spontanmeldung Control Word Steuerwort Status Word Zustandswort Installation and Start-up Guide for NPBA-01...
  • Page 57 Maximum Unit Storage Temperature °C Installation Temperature °C Short Term Tensile Force Short Term Bend Radius Long Term Bend Radius Long Term Tensile Load Flexing 1000 cycles Connectors: Blue - receiver; grey - transmitter Installation and Start-up Guide for NPBA-01...
  • Page 58 Serial Communication Type: Asynchronous, half Duplex Transmission Rate: 9.6, 19.2, 93.75, 187.5, 300 or 1500 kbit/s Protocol: PROFIBUS-DP or PROFIBUS-FMS Cable: Shielded, twisted pair RS485 cable • Termination: built in the NPBA-01 Module • Specifications: Line A Line B Parameter...
  • Page 59 24 V d.c. supply. Earth General: • All materials are UL/CSA approved • Fast transient burst immunity: According to standard IEC 801-4: 4 kV 5/50 ns • Noise emissions: According to standard EN 55022 B Installation and Start-up Guide for NPBA-01...
  • Page 60 Vibration: Max 3.5 mm (2 to 9 Hz), max 15 m/s (9 to 200 Hz) sinusoidal (IEC 68-2-6) Shock: Max 100 m/s , 11 ms (IEC 68-2-27) Bump: Max 300 m/s , 6 ms (IEC 68-2-29) Free Fall: 250 mm Installation and Start-up Guide for NPBA-01...
  • Page 61 Appendix E – Assembly Drawings ACS 601, Frame R4 Front view ACS 601-0020-3 ACS 601-0025-5 ACS 601-0025-3 ACS 601-0030-5 Position for one option module Installation and Start-up Guide for NPBA-01...
  • Page 62 Appendix E – Assembly Drawings ACS 601, Frames R5 & R6 Front view ACS 601-0030-3 ACS 601-0040-5 ACS 601-0040-3 ACS 601-0050-5 ACS 601-0050-3 ACS 601-0060-5 ACS 601-0060-3 ACS 601-0070-5 ACS 601-0070-3 ACS 601-0100-5 Position for one option module Installation and Start-up Guide for NPBA-01...
  • Page 63 Appendix E – Assembly Drawings ACS 601, Frame R7 Front view ACS 601-0100-3 ACS 601-0120-5 cover removed ACS 601-0120-3 ACS 601-0140-5 Position for one option module Installation and Start-up Guide for NPBA-01...
  • Page 64 Appendix E – Assembly Drawings ACS 603, Frame R7 Front view ACS 603-0100-3 ACS 603-0120-5 door open ACS 603-0120-3 ACS 603-0140-5 converter unit cover removed Position for one option module Installation and Start-up Guide for NPBA-01...
  • Page 65 ACS 603-0170-5 door open ACS 603-0170-3 ACS 603-0210-5 converter unit cover removed ACS 603-0210-3 ACS 603-0260-5 ACS 603-0260-3 ACS 603-0320-5 ACS 603-0320-3 ACS 603-0400-5 Mounting rail for six option modules and the power supply module Installation and Start-up Guide for NPBA-01...
  • Page 66 Appendix F – NPBA-01 Type Definition Program This appendix contains information for setting up a Siemens ET 200 system for use with an ACS 600. The program listed below should be typed in and saved to the same directory location at the PROFIBUS master as the controller programs.
  • Page 67 Appendix F – NPBA-01 Type Definition Program Table F-1 PROFIDRIVE-SLAVE Configuration..PPO1 PPO2 PPO3 PPO4 PPO5 Installation and Start-up Guide for NPBA-01...
  • Page 68 ABB Industry Oy VSD Products Division P.O.Box 211 FIN-00381 Helsinki FINLAND Telephone: +358-0-5641 Telefax: +358-0-5642681...

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