DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG I/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Table of Contents Table of Contents Page About this Documentation....................5 General information..........................5 Scope..............................5 Validity of the Documentation......................... 6 Structuring the Documentation....................... 7 Terms and Abbreviations........................8 Customer Feedback..........................
Page 4
General information..........................27 Mounting Notes............................. 27 Required Tools and Accessories for Mounting..................27 Direct Mounting on System........................28 Mounting on Carrier Rail (only with Bosch Rexroth Accessories)............28 5.5.1 Fastening Carrier Rail Adapter on Field bus Coupler................ 28 5.5.2 Fastening Field Bus Coupler with Carrier Rail Adapter on Carrier Rail..........29 Mounting on Profile Rail (only with Bosch Rexroth Accessories)............
Page 6
IV/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Table of Contents Page 11.2.5 Removing Field Bus Coupler from Profile Adapter................122 11.2.6 Connecting New Field Bus Coupler....................122 11.3 Disposal.............................. 122 Accessories........................ 123 12.1 Sercos Field Bus Coupler........................
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 5/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) About this Documentation About this Documentation General information Read this chapter thoroughly before using the application description. Scope The present documentation applies to the field bus coupler S67-S3-BK-DI8- M8 of the IndraControl S67 series.
For information on the accessories available for the Sercos field bus coupler, refer to chapter 12 "Accessories" on page 123. For information on the customer service help desk of Bosch Rexroth, refer to chapter 13 "Service and support" on page 133. Terms and Abbreviations...
In such cases, the guarantee and the right to payment of damages resulting from unintended use are forfeited. The user alone bears all responsibility for the risks. Before using Bosch Rexroth products, the following requirements must be met to ensure the intended use of the products: ●...
Ethernet devices in your system: ● Do not connect the control components and control networks with an open network such as the internet or an office network. Bosch Rexroth recommends to have control components and networks behind a fire‐ wall ●...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 11/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Important Instructions on Use Unintended Use The application of S67-S3-BK-DI8-M8 under operating conditions deviating from the operating conditions and technical data specified in the documenta‐ tion is considered as "unintended".
Page 14
12/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8)
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 13/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Using safety instructions Using safety instructions Safety instructions – Structure The safety instructions are structured as follows: Consequences and Safety alert symbol source of danger Signal word...
14/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Using safety instructions Symbols used Pointers are displayed as follows: This is a note. Tips are displayed as follows: This is a tip.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 15/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler Device Description of Field Bus Coupler General information This chapter contains a short overview of the field bus coupler structure and the most important features.
16/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler ● Lockable display panel for the operation mode and address switch (DIP switch) ● Modular and extendable by up to 64 external I/O modules ●...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 17/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler Position Description Function 1, 2 Sercos field bus con‐ Physical connections for the integration of the nections field bus coupler into the Sercos network.
18/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler Position Description Function Mounting holes Mounting and grounding the field bus coupler using M4 screws Module labeling plate Identifying the field bus coupler in a field bus...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 19/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler Position LED/operating ele‐ Color Meaning ment Green, Module Status Green, Sercos status ACT/LNK 1 Green Status of the physical connection to...
20/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler Switch 1 … 9 The Sercos address of the field bus coupler is set using this switch. Addresses ranging from 0 to 511 are permitted.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 21/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler Position Description Connection assignment of USB connection Labeling and assignment of DIP switch Connection assignment of the field bus Power consumption and voltage specifications Identification of field bus coupler Tab.
22/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler The MAC addresses of both Ethernet connections FB1/FB2 can be read out by the WBM (see chapter 8.3 "Status Information‐...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 23/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler 4.10 Dimensions 32,75 sercos S3-BK-DI8 Fig. 4-10: Dimensions of the field bus coupler in mm 4.11 Technical Data 4.11.1 General Information Dimensions (mm) W ×...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 25/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler Input current Typically 2.8 mA Cable length, unshielded ≤ 30 m Incorrect connection of inputs No effect Tab. 4-11: Digital inputs 4.11.6...
26/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Device Description of Field Bus Coupler 4.11.11 Electrical Isolation Channel - Channel , S-BUS DC 500 V each Tab. 4-17: Electrical isolation 4.11.12 Special Characteristics Operating hour counter...
The field bus coupler can be fastened directly to your system using screws. The field bus coupler can also be mounted on a mounting rail using an adapt‐ er (Bosch Rexroth accessories) or fastened to a profile rail using a surface mounting profile (Bosch Rexroth accessories). The accessories for the IndraControl S67 Sercos field bus coupler are located in chapter 12.7...
4 mm to ensure a safe contact of the FE connections. Direct Mounting on System Mount field bus coupler without using of Bosch Rexroth accessories directly on a flat surface of the system. Direct mounting of the field bus coupler is to be carried out as follows: 1.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 29/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Mounting the Field Bus Coupler Screw together the field bus coupler and carrier rail adapter using the M4 threaded screws provided as shown in the figure below.
Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Mounting the Field Bus Coupler Fig. 5-3: Mounting the mounting rail adapter Mounting on Profile Rail (only with Bosch Rexroth Accesso‐ ries) 5.6.1 Fastening Profile Adapter on Field bus Coupler The field bus coupler can be fastened either by using a rail adapter or by us‐...
4. Insert the labeling strip cover again and press it firmly in place. If the module labeling card (11) is to be replaced, proceed the steps previous‐ ly described. Bosch Rexroth offers new module labeling cards as accessories (see chapter 12.10 "Module Labeling Strips" on page 131).
Page 34
32/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Mounting the Field Bus Coupler mulate are thus prevented. In addition, it is possible to optimize the cable routing of the sensors and actuators. Thus, two fastening lugs each for cable ties are located on the spacer. For mounting the spacer, proceed as follows: 1.
Page 35
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 33/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Mounting the Field Bus Coupler sercos S3-BK-DI8 12| RES 11| B/E 10| R/S 7| 2 6| 2 5| 2 4| 2 3| 2 2| 2 1| 2 Fig.
Page 36
34/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8)
Tightening torques for connectors are: 0.6 Nm ● Check the exact positioning (coding) between plug and socket ● Use only ready-made Bosch Rexroth system cables to transmit the pow‐ er supply and for the S-BUS. This achieves the specified characteristic values of technical data. ●...
Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Connecting Data and Supply Cables Required Accessories The Bosch Rexroth accessories listed below are required to connect data and supply cables. The corresponding ordering numbers are listed in chapter 12 "Accessories" on page 123.
The S-BUS is used to communicated between the field bus coupler and the IndraControl S67 components connected to it. Prerequisite: ● A Bosch Rexroth S-BUS cable ready-made at both ends is available. It is required for an optimum signal transmission ● The S-BUS terminator is available. It is necessary for communication...
6-5 "Supply cable connected to field bus coupler and modules" on page 40) via appropriate fuses ● Bosch Rexroth supply cables, ready-made at both ends (see "K1" and "K2" in fig. 6-5 "Supply cable connected to field bus coupler and mod‐ ules" on page...
Page 41
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 39/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Connecting Data and Supply Cables Connection Contact Description Cable strand color 24 V DC U Brown 24 V DC U White 0 V U Blue 0 V U Black Tab.
Fig. 6-6: Digital inputs USB Cable Connection The field bus coupler's USB port is used by Bosch Rexroth Service for gener‐ al service functions. Communication interference due to incorrect data transfer Using the USB port can cause disruption to data communication caused by faulty USB data transfer or failure.
Page 44
42/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Connecting Data and Supply Cables Connection Contact Description + 5V - Data + Data Connection thread Shielded Tab. 6-6: USB port: Pin assignment When the USB connection ("7" in the following figure) is not in use, screw a protective cap onto it to comply with IP 67 degree of protection.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 43/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Commissioning Commissioning General information Open connections! NOTICE If connections have not been closed with protective covers, liquid or dirt can penetrate the IndraControl S67 components and destroy them. Protect all non-required connections with protective caps to be ordered separately (see chapter 12.9 "Protective caps"...
44/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Commissioning Parts number Type code Technical index R911172900 S67-DIO8-M12x8 min. AA1 R911171793 S67-AI4-U/I-M12 min. AB1 R911171794 S67-AI4-RTD-M12 min. AB1 R911171795 S67-AO4-U/I-M12 min. AB1 R911172411 S67-AI4-UTH-M12 min. AA1...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 45/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Commissioning Fault during continuous operation To avoid a fault, no IndraControl S67 components may be added or removed during continuous operation. Limited Operation for Master Cross Communication...
Page 48
46/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Commissioning Example for an invalid application ① Master control (clock generator) ② Slave control ③ Slave (e.g. S67-S3-BK-DI8-M8) Fig. 7-2: Master cross communication with a master control and slave control...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 47/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) Web-Based Management (WBM) General information The Web-Based Management (WBM) serves to configure the Sercos field bus coupler. An Internet browser is needed in order to use the WBM. Enter the IP address of the field bus coupler into the address bar (e.g., http://...
48/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) "Status Information"Page After entering the IP address, the "information" start page for web-based management appears. This site provides information on the field bus coupler, the network and the blink code.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 49/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) Gateway Indicates the current gateway address of the field bus coupler Host name Displays the current host name Domain name Displays the current domain name...
50/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) 2. To clear the entries that have not yet been saved, click RESET. 3. Your entries are applied after a software reset. To reset the software, click "Administration"...
HTTP When this "Enabled" checkbox is selected, the web server (WBM) is active. TCP Services Set the port numbers for Bosch Rexroth-specific services here Tab. 8-4: Describing parameters of the "Port Configuration" page "Sercos Identification" Page This page provides status information on the field bus interface of the Sercos field bus coupler.
Page 54
52/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) Procedure: 1. To confirm the entries, click SUBMIT. 2. To clear the entries that have not yet been saved, click RESET. 3. The entered Sercos address is only applied after the software has been reset.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 53/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) "Sercos Diagnostics" Page This page provides diagnostic information on the Sercos field bus coupler. Fig. 8-6: "Sercos Diagnostics" page The following table explains the information listed on the page:...
Page 56
54/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) Fig. 8-7: "Sercos Timing" page The following table explains the information listed on the page: Timing Description Communication cycle Displays the Sercos communication cycle time (tScyc) in time nanoseconds.
Page 57
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 55/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) AT0 transmission start‐ Displays the starting time (t1) of the AT0 telegram within a ing time (t1) Sercos communication cycle. The time is transmitted by the Sercos master to the field bus coupler.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 57/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) Fig. 8-9: "Users" page Passwords can only be changed by the "admin" user. An overview of the passwords is located in chapter 8.2 "User Administration" on page Procedure: 1.
Page 60
58/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Web-Based Management (WBM) Fig. 8-10: "Administration" page Procedure for resetting the software: 1. If no administrator login has been performed, enter the administrator password in the "Admin-Password" field in the "Software Reset" section.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 59/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Sercos Device Model 9.1.1 General information This section lists the device profiles supported by the Sercos field bus cou‐ pler IndraControl S67-S3-BK-DI8-M8 and the corresponding IDN parameters from the corresponding function groups.
Page 62
60/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1300.x.2 Vendor Name Description Vendor name of the field bus coupler (SI = 0) or of an I/O module (SI > 0)
Page 63
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 61/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1300.x.9 Software revision Description Software revision of the field bus coupler (SI = 0) or an I/O module (SI > 0), format: "XX.YY.ZZ (RR)"...
Page 64
62/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1301 List of GDP classes & version Description List of all GDP profiles (classes) supported by the device Data type, length List (32-bit), 1 entry...
Page 65
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 63/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-0390 Diagnostic number Description Detailed diagnostic information of the last diagnostic events with the highest priority Data type, length Integer (hexadecimal), 32 bit...
Page 66
64/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1303.00.11 Diagnosis trace buffer no2 Description Diagnose trace list for recording parameter IDN/S-0-1305.0.1 "Sercos current time". See also chapter 9.4 "Diagnostics" on...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 65/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1305.0.1 Sercos current time Description Current Sercos time in IEC 61588 format Data type, length Sercos time, 64 Bit Write-protection Never Default value –...
Page 68
66/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/P-0-1002 Min. communication cycle time (tScycMin) Description Minimum communication cycle time for the current configuration in ns. The minimum communication cycle time tScycMin is cal‐...
Page 69
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 67/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1013 SVC offset in MDT Description Byte offset of the service channel (SVC) in the MDT telegram 1-4 Data type, length Integer (hexadecimal), 16 bit...
Page 70
68/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-0128 CP4 transition check Description Command for checking the configuration of the slave before switching from CP3 to CP4. Invalid IDN parameters are entered...
Page 71
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 69/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1040 Sercos address Description Logical address of the Sercos device Data type, length Integer (decimal), 16 bits Write-protection CP3, CP4, DIP switch 10 = ON Default value Tab.
Page 72
70/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1050.x.3 Telegram assignment Description Telegram assignment of the connection. Contains the telegram type (MDT/AT) and the telegram number (1..4) Data type, length Integer (hexadecimal), 16 bit...
Page 73
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 71/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1051 Image of connection setups Description List of all instances of the connection con‐ figuration words in IDN/S-0-1050.x.01 Data type, length List (16 bit integer), variable...
Page 74
72/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1005 Minimum feedback processing time (t5) Description Maximum processing time of the actual values in the slave in ns. This value is de‐...
Page 75
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 73/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1016 Slave delay (P&S) Description Port-related delay time between the arrival of the MST (MDT0) to port 1 and 2 and the...
Page 76
74/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1050.x.1 Connection setup Description Configuration word for Sercos connections. Type of the connection: producer/consum‐ er, type of the production: synchronous / asynchronous, type of the monitoring: syn‐...
Page 77
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 75/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-0021 IDN list of invalid operation data for CP2 Description List of all IDN parameters with an invalid operation date for switching from CP2 to...
Page 78
76/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1045 Device status (C-DEV) Description Status word of the Sercos slave. The S- DEV status word is used for monitoring the general device state and the topology con‐...
Page 79
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 77/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0- 1050.x.10 Producer cycle time Description Updating and monitoring time (tPcyc) for produced connection data in μs. This time period is to be a whole-number multiple of...
78/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1022 Gateway address Description Standard gateway address of the slave Data type, length List (8-bit), 4 entries Write-protection Never Default value 0.0.0.0...
Page 81
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 79/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Function group Name I/O module (examples) S-0-1500 IO Bus coupler S67-S3-BK-DI8-M8 S-0-1501 Unknown – S-0-1502 Digital output S67-DO8-M8, S67-DO8-M12 ... S67-DIO8-M8, S67-DIO8-M12x8 (digital output data)
Page 82
Write-protection Default value 0x0000 IDN/P-0-1500.0.1 IO Config Description Bosch Rexroth-specific configuration word for device functions, such as the extended "enhanced/default mode" or "fast digital in‐ puts" operation mode. More information can be found in chapter 9.6 "Time Behav‐ ior (Operation Modes)" on page 99...
Page 83
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 81/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0-1500.00.3 List of module type codes Description Manufacturer-specific list of the "module type codes" of the modular I/O device. A "module type code" is a hexadecimal value with a length of 64 bits for the unique iden‐...
Page 84
82/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0- 1500.0.19 Parameter channel receive Description Receive channel for the manufacturer-spe‐ cific parameterization of I/O modules. Us‐ ing this channel, the I/O modules are con‐...
Page 85
Default value – IDN/P-0- 1500.0.24 Output sampling point Description Bosch Rexroth-specific time for the activa‐ tion of output data (command values) in ns. In the "default mode" operation mode, the displayed time corresponds to parame‐ ter IDN/S-0-1007 "feedback acquisition capture point (t4)". In the "enhanced mode"...
Page 86
Default value 0x0000000000000000 IDN/P-0- 1500.0.128 DivClk cycle ratio (n) Description Bosch Rexroth-specific clock step-down factor n between the field bus (Sercos) and local bus (S-BUS). In the "default mode" operation mode, the field bus and S-BUS operate synchronous‐ ly with the same cycle time. The displayed value is therefore always = 1.
Page 87
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 85/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/ FG_IO.x.2 Configuration of IO_FG Description Configuration word of the function group instance. The configuration word makes it possible to configure the I/O data in the I/O...
Page 88
86/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/FG_IO.x.8 Channel width PDIN Description Data width of the input data channels of the function group instance in bits Data type, length Integer (decimal), 16 bits...
Page 89
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 87/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/FG_IO.x.16 Channel width DIAGIN Description Data width of the channels with diagnostic information of the function group instance in bits Data type, length Integer (decimal), 16 bits...
Page 90
88/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Parameter number Parameter description IDN/S-0- 1500.0.20 Parameter channel transmit Description Transmit channel for the manufacturer- specific parameterization of I/O modules. Using this channel, the I/O modules are configured and parameterized in Sercos by a manufacturer-specific protocol.
Page 91
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 89/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos If there are additional IndraControl S67 series I/O modules available on the local bus (S-BUS), they are arranged with the respective function group on the structure instances 1 ... 64 as follows:...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 91/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Here, switch 1 is the LSB and switch 9 the MSB. When using the manual ad‐ dress assignment, parameter IDN/S-0-1040 "Sercos address" is write-protec‐ ted. A subsequent, automatic assignment of the Sercos address is therefore not possible.
92/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos ● All process and diagnostic data is mapped to byte limits (byte alignment) Example: I/O Configuration with: Module 0: Sercos field bus coupler S67-S3-BK-DI8-M8 (8 DI, 24 V DC)
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 93/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos In contrast, with a producer connection, only IDN parameters may be entered that are contained in list IDN/S-0-0187 "IDN-list of configurable data as pro‐ ducer". The parameter IDN/S-0-1500.0.2 "IO Status" (S-RES) can be config‐...
94/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Example: Example 1 With an I/O module, the process data parameter DIAGOUT is removed from the cyclical consumer connection, while PDOUT remains in the connection.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 95/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos For the S67-S3-BK-DI8-M8 field bus coupler, there is only the safe value "0" as fixed substitute value. The substitute value strat‐ egy cannot be configured. This means that as a standard error re‐...
98/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Status Name Description code 0x1800 Timing configura‐ Configuration order for the timing parameter is in‐ tion order error correct (e.g., timing configuration of the control is...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 99/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos displayed for the most important functions by the WBM. The WBM is descri‐ bed in detail in chapter 8 "Web-Based Management (WBM)" on page The IP address can be automatically assigned via the BootP/DHCP protocol or by a static IP address.
Page 102
100/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos The additional processing time caused by the configuration can only be cal‐ culated after the configuration with commando S-0-0127 "CP3 transition check". If the configured cycle time selected up to this time is too short, the coupler negatively acknowledges command S-0-0127.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 101/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Cycle time Please note that the following parameters can be influence the Sercos cycle time: ● Number of the Sercos slaves in the network and also the ●...
102/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Sercos Since t in Sercos v1.1.2 is only defined at the interval 0 ≥ t ≤ t , the data Scyc is output and imported to the frontend by the I/O module at a time t or t calculated by the coupler.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 105/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Diagnostics Diagnostics 10.1 LED Signaling The field bus coupler has various LEDs for local diagnostics that display its operating state and that of the S-BUS. 10.2...
106/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Diagnostics 10.3 Sercos Status Messages The following table, the Sercos status messages are signaled as blink se‐ quences by the LEDs "S3" (21) at the field bus coupler.
108/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Diagnostics sercos S3-BK-DI8 1 FB 2 FB 2 MS 1 ACT/LNK Fig. 10-5: Error messages displayed via the LED "CS" A fault is always displayed cyclically with three blink sequences.
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 109/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Diagnostics Description Frequency Additional explanations Group number Repeats 0.5 s on and 0.5 Repeated according to s off group number (tens place) Pause – Group number Repeats 0.5 s on and 0.5...
110/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Diagnostics 1. The CS-LED begins with initiation of the start-up phase: fast blink pulses of approximately 1 second. 2. A one-second pause occurs. Group number 1: S-BUS error 3.
Page 113
If the following errors and warnings cannot be remedied using the measures indicated, then contact Bosch Rexroth Service (see chapter 13 "Service and support" on page 133). Advise Bosch Rexroth of the corresponding blink code that is displayed. Error code Error argu‐ Cause...
Page 114
Current software is defec‐ Update the firmware of the tive. S-BUS operation only I/O modules (only possible possible in recovery mode by Bosch Rexroth Service) to load new software Error when starting the Restart by disconnecting the S-BUS power supply and then re‐...
Page 115
Group number 2: S-BUS warnings Error code Error argu‐ Cause Troubleshooting ment Error when accessing flash Restart by disconnecting the memory power supply and then re‐ connecting it EEPROM error Real-time clock (RTC) is de‐ Contact the Bosch Rexroth fective Service...
Page 116
Cause Troubleshooting ment RAM error Restart by disconnecting the power supply and then re‐ connecting it. Contact Bosch Rexroth Service if the problem persists Error in internal co-processor Impermissible combination Update the firmware on the of hardware and software field bus coupler (only pos‐...
Page 117
Restart by disconnecting the of the field bus coupler power supply and then re‐ connecting it. Contact Version of parameter Bosch Rexroth Service if the database is not supported problem persists Number of I/O modules does not match number en‐...
Page 118
Troubleshooting ment Internal error Restart by disconnecting the power supply and then re‐ connecting it. Contact Bosch Rexroth Service if the problem persists The IndraControl S67 sta‐ Restart by disconnecting the tion structure changed. power supply and then re‐ IndraControl S67 compo‐...
Page 119
Tab. 10-11: Group number 12: Field bus-specific software warnings Error code Error argu‐ Cause Troubleshooting ment No firmware in field bus Contact the Bosch Rexroth coupler Service Firmware checksum error USB communication Restart by disconnecting the disrupted power supply and then re‐...
Page 120
118/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Diagnostics Error code Error argu‐ Cause Troubleshooting ment EEPROM error or incompat‐ Restart by disconnecting the ible firmware power supply and then re‐ connecting it Internal error...
Group number 13: Firmware loader error Error code Error argu‐ Cause Troubleshooting ment Internal error These blink codes are used by Bosch Rexroth Service for further error investiga‐ tion. Inform the Bosch Rexroth Service about group number, error code and error argument Tab. 10-13: Group number 14: Error with firmware download 10.6...
Page 122
120/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Diagnostics Fig. 10-7: Displaying error messages or warnings in the web-based manage‐ ment...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 121/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Maintenance and Service Maintenance and Service 11.1 General Information This section contains information on maintenance and service. 11.2 Replacing the Field Bus Coupler 11.2.1 General Information To replace the field bus coupler in the event of version change, etc., proceed...
122/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Maintenance and Service Fig. 11-1: Removing field bus coupler with carrier rail adapter from carrier rail 11.2.5 Removing Field Bus Coupler from Profile Adapter If the field bus coupler is mounted on a profile adapter, proceed with the re‐...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 123/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Accessories Accessories 12.1 Sercos Field Bus Coupler Ordering code Parts number S67-S3-BK-DI8-M8 R911172899 Tab. 12-1: Sercos field bus coupler 12.2 I/O Modules and Supply Module Type code...
Page 126
124/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Accessories Type code Parts number Brief description S67-DIO4-HS-M12 R911173210 Digital input/output module high speed; 24 V DC, 0.2 A; 4 inputs/outputs (4×M12) S67DI8-HS-M12 R911173208 Digital input module high speed; 24 V DC;...
126/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Accessories Ordering code Parts number Length RKB0049/006,5 R911347542 6.5 m RKB0049/007,0 R911347543 7.0 m RKB0049/007,5 R911347477 7.5 m RKB0049/010,0 R911347478 10.0 m RKB0049/010,5 R911347544 10.5 m...
Page 129
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 127/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Accessories ● RKB0046: Cable carrier-compatible ● RKB0047: Cable carrier-compatible Bending radii and bending cycles: RKB0046: ● Smallest bending radius, flexible use: At least 10 x cable diameter ●...
128/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Accessories Voltage cable, unshielded, 4-pin, 0.75 mm , PUR M12 female connector, straight, A-coded - Open end Ordering code Parts number Length RKB0047/005,0 R911172100 5.0 m...
Page 131
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 129/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Accessories Ordering code Parts number Length RKB0044/001,5 R911344000 1.5 m RKB0044/002,0 R911344001 2.0 m RKB0044/002,5 R911344002 2.5 m RKB0044/003,0 R911343806 3.0 m RKB0044/004,0 R911346751 4.0 m...
130/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Accessories 12.6 USB Cables The pin assignment of the USB connection is described in chap‐ ter "Connecting Data and Supply Cables". Ordering code Parts number Length...
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 131/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Accessories 12.9 Protective caps Protective caps for female and male connectors that are not assigned (M8, M12) Ordering code Parts number Brief description RF-PROT-M8 R911170895 Protective cap M8 (external...
Page 134
132/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8)
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 133/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
Page 136
134/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8)
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 135/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Index Index Connections........... 16 Device model Abbreviations............8 Communication profiles (SCP), profile for About this documentation connections with watchdog monitoring Validity of the documentation......6 (SCP_WD)............. 76 Accessories............
Page 138
136/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Index Disposal............122 Device model, generic device profiles (GDP) 59 Replace field bus coupler......121 Device model, generic device profiles Replace field bus coupler, disconnect ca‐...
Page 139
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 137/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Index User administration........47 Users page............. 56...
Page 140
138/139 Bosch Rexroth AG DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Notes...
Page 141
DOK-CONTRL-S67S3BKDI8*-AP03-EN-P Bosch Rexroth AG 139/139 Rexroth IndraControl S67 Sercos Coupler 8 Digital Inputs (M8) Notes...
Page 142
The Drive & Control Company Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-CONTRL -S67S3BKDI8*-AP03-EN-P...