Table of Contents
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Original Instructions (EN)
Workman
®
Utility Vehicle
Model No. 07040—Serial No. 401400001 and Up
Model No. 07042—Serial No. 401400001 and Up
Model No. 07059—Serial No. 400000000 and Up
Model No. 07060—Serial No. 400000000 and Up
Model No. 07130TC—Serial No. 400000000 and Up
Model No. 07132—Serial No. 400000000 and Up
Model No. 07132TC—Serial No. 400000000 and Up
Model No. 07152—Serial No. 400000000 and Up
Form No. 3421-347 Rev A
GTX Gasoline/Petrol
*3421-347* A
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Table of Contents
Related Manuals for Toro Workman 07040
Summary of Contents for Toro Workman 07040
- Page 1 Model No. 07060—Serial No. 400000000 and Up Model No. 07130TC—Serial No. 400000000 and Up Model No. 07132—Serial No. 400000000 and Up Model No. 07132TC—Serial No. 400000000 and Up Model No. 07152—Serial No. 400000000 and Up *3421-347* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Distributor or Toro Customer Service and have the model and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Servicing the Spark Plug........38 Adjusting the High/Low Idle ......39 Fuel System Maintenance ........39 Safety ............... 4 Inspecting Fuel Lines and Connections..... 39 General Safety ........... 4 Replacing the Fuel Filter ........39 Safety and Instructional Decals ......5 Servicing the Carbon Canister ...... -
Page 4: Safety
Safety Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol (Figure 2), which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal131-8410 131-8410 decal99-7345 99-7345 1. Fire hazard—shut off the engine before fueling. 1. - Page 6 decal131-8414 131-8414 decal131-8413 131-8413 1. Warning—read the 3. Tipping hazard—drive Carburetor Models Only Operator's Manual. slowly across or up slopes; take turns slowly; do not 1. Horn 4. Engine—start exceed speeds of 25 kph 2. Off 5. To start the engine: 1) Sit (16 mph);...
- Page 7 decal131-8492 131-8492 1. Headlight—on 3. Raise the bed. 2. Headlight—off 4. Lower the bed. decal133-7148 133-7148 Carburetor Models Only 1. Read the Operator’s Manual for more information on servicing the machine. 200 LBS 1500 LBS 91 KG 680 KG decal131-8552 131-8552 1.
- Page 8 decal138-3528 138-3528 EFI Models Only 1. Read the Operator’s 5. Spark plug air gap Manual before performing maintenance. 2. Engine intake/air filter 6. Engine oil 3. Fuel filter 7. Transmission fluid 4. Spark plug 8. Brake fluid decal138-3397 138-3397 EFI Models Only 1.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Steering wheel cover Install the steering wheel (International models only). Washer (1/2 inch) Dust cover – No parts required Check the fluid levels and tire pressure. –... -
Page 10: Burnishing The Brakes
Checking the Fluid Levels Reading the Manual and and Tire Pressure Viewing the Setup Material No Parts Required Parts needed for this procedure: Operator's Manual Procedure Engine owner's manual Check the engine-oil level before and after Registration card you first start the engine; refer to Checking the Predelivery Inspection Form Engine-Oil Level (page... -
Page 11: Product Overview
Product Overview g033925 Figure 4 1. Hood latch 5. Towing tongue 3. Steering wheel 7. Cargo-bed lever 2. Shift lever 4. Cargo bed 6. Fuel cap g034517 Figure 5 1. Passenger handhold 3. Rear cargo-bed-accessory mount 2. Parking-brake lever 4. Trailer hitch... -
Page 12: Controls
Controls Become familiar with all the controls before you start the engine and operate the machine. Note: Determine the left and right sides of the machine from the normal operating position. Control Panel g033921 Figure 6 1. Steering wheel 6. USB power point 2. - Page 13 Key Switch Choke Control The key switch is located at the lower, right corner of The choke control is located on the control panel. Use the dash panel (Figure the choke to help start a cold engine by pulling the choke control outward (Figure 6).
- Page 14 Light Switch Fuel Gauge The light switch is located to the left of the steering The fuel gauge (Figure 11) is located on the fuel tank column (Figure 10). Use the light switch to illuminate in the filler cap, at the left side of the machine. The the headlights.
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Page 15: Specifications
High idle: 3,650 to 3,750 rpm Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a... -
Page 16: Before Operation
Checking the Tire Pressure Operation Service Interval: Before each use or daily Note: Determine the left and right sides of the machine from the normal operating position. Front and rear tires air pressure specification: 165 to 207 kPa (24 to 30 psi) Before Operation Important: Do not exceed the maximum air... -
Page 17: Adding Fuel
Adding Fuel Recommended Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with a cetane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. -
Page 18: During Operation
• A break-in oil for the engine is not required. machine. Tall grass can hide obstacles. Use care Original engine oil is the same type specified for when approaching blind corners, shrubs, trees, or regular oil changes. other objects that may obscure your vision. •... - Page 19 The change in rough terrain, or on a slope, which could result in in weight distribution may cause the machine to a rollover. Contact an authorized Toro distributor for overturn. more information. Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death.
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Page 20: Operating The Cargo Bed
Operating the Cargo Bed Raising the Cargo Bed to the Dump Position WARNING A raised bed could fall and injure persons that are working beneath it. • Always use the prop rod to hold the bed up before working under the bed. g034019 Figure 15 •... - Page 21 Raising the Cargo Bed to the Opening the Tailgate Service Position Ensure that the cargo bed is down and latched. Pull the lever on left, inside of the cargo bed Using both hands, raise the tailgate using the toward you and lift the cargo bed up (Figure 15).
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Page 22: Using The Rear Cargo Bed Accessory Mount
Closing the Tailgate Using the Rear Cargo Bed Accessory Mount If you unloaded loose material such as sand, landscaping rock, or wood chips from the cargo bed of the machine, some of the material that you unloaded Use the rear cargo bed accessory mount to attach may have lodged in the hinge area of the tailgate. -
Page 23: Loading The Cargo Bed
Loading the Cargo Bed Refer to the following table for load volume limits with various materials: Use the following guidelines when loading the cargo Material Density Maximum Cargo bed and operating the machine: Bed Capacity (on level ground) • Observe the weight capacity of the machine and limit the weight of the load that you carry in the Gravel, dry 1522 kg/m... -
Page 24: Stopping The Machine
After Operation Disengage the parking brake. Slowly step on the accelerator pedal. Note: After Operation Safety If the engine is cold, press and hold the accelerator pedal about half-way down, and pull the choke knob out to the O position. Return General Safety the choke knob to the O position after the... -
Page 25: Towing The Machine
The machine is capable of pulling trailers. A tow hitch 1. Rear tie-down points is available for the machine. Contact your authorized Toro distributor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either... -
Page 26: Maintenance
Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures. -
Page 27: Recommended Maintenance Schedule(S)
Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 5 hours • Check the condition of the drive belt. After the first 8 hours • Check the tension of the starter-generator belt. • Check the air filter for the carbon canister. After the first 50 hours •... -
Page 28: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine-oil level. Check the transaxle-fluid level. -
Page 29: Pre-Maintenance Procedures
• Do not overspeed the engine by changing the governor settings. To ensure safety and accuracy, have an authorized Toro distributor to check the maximum engine speed with a tachometer. • If major repairs are ever necessary or assistance is required, contact an authorized Toro distributor. -
Page 30: Lifting The Machine
Lifting the Machine DANGER The machine may be unstable when using a jack. The machine could slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. • Always remove the key from the key switch before getting off the machine. -
Page 31: Raising And Lowering The Seat Assembly
Raising and Lowering the Seat Assembly To raise the seat assembly, push the seat assembly forward until it rests on the steering wheel (Figure 26). To lower the seat assembly, push the seat assembly rearward until it seats back into the original position (Figure 26). -
Page 32: Lubrication
Lubrication Greasing the Front Wheel Bearings Greasing the Machine Service Interval: Every 300 hours Service Interval: Every 100 hours/Yearly (whichever Grease specification: Mobilgrease XHP™-222 comes first)—Grease the bearings and bushings. Grease the machine Removing the Hub and Rotor more frequently when using it for heavy-duty operations. - Page 33 g192347 Figure 34 1. Spindle 2. Hub and rotor assembly g033047 Figure 32 Wipe clean the spindle with a rag. 1. Flange-head bolts (3/8 x 3. Caliper bracket (brake Repeat steps through to the hub and rotor at 3/4 inch) assembly) the other side of the machine.
- Page 34 Greasing the Wheel Bearings Installing the Hub and Rotor Remove the outboard bearing and bearing race Apply a light coat of the specified grease to the from the hub (Figure 35). spindle (Figure 36). g192344 Figure 36 g033050 1. Nut retainer 4.
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Page 35: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine, remove the key, and wait for all moving parts to stop before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. - Page 36 Install the air-cleaner cover with the side indicated as “UP” facing upward and secure the latches (Figure 39). g236567 Figure 38 Servicing the Air Filter Service Interval: Every 100 hours (more frequently in extreme dusty or dirty conditions). Gently slide the air filter out of the air-cleaner body (Figure 39).
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Page 37: Servicing The Engine Oil
Servicing the Engine Oil Service Interval: After the first 5 hours Every 100 hours (Change the oil twice as often during special operating conditions; refer Maintaining the Machine under Special Operating Conditions (page 28)). Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. -
Page 38: Servicing The Spark Plug
Changing the Engine Oil Servicing the Spark Plug Start the machine and let the engine run for a few minutes. Checking and Replacing the Spark Plug Park the machine on a level surface. Engage the parking brake. Service Interval: Every 100 hours/Yearly (whichever comes first) Replace the spark plug Shut off the engine and remove the key. -
Page 39: Adjusting The High/Low Idle
Fuel System Install the spark plug into the cylinder head, and torque the plug to 27 N∙m (20 ft-lb). Maintenance Install the spark-plug wire. Repeat steps through for the other spark plug. Inspecting Fuel Lines and Connections Adjusting the High/Low Idle Service Interval: Every 400 hours/Yearly (whichever Lift the cargo bed and secure it with the prop rod. -
Page 40: Servicing The Carbon Canister
Servicing the Carbon Canister Checking the Air Filter for the Carbon Canister Service Interval: After the first 50 hours Every 200 hours Check the opening at the bottom of the air filter for the carbon canister to ensure that it is clean and free of debris and obstructions (Figure 46). -
Page 41: Electrical System Maintenance
Disconnecting the Battery Electrical System Maintenance WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Electrical System Safety Sparks can cause the battery gasses to explode, resulting in personal injury. WARNING • Always disconnect the negative (black) battery cable before disconnecting the CALIFORNIA positive (red) cable. - Page 42 Removing the Battery Installing the Battery Disconnect the battery cables; refer to Install the battery as shown in Figure Disconnecting the Battery (page 41). Remove the battery as shown in Figure g034327 Figure 49 g034326 Connect the battery cables; refer to Connecting Figure 48 the Battery (page...
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Page 43: Replacing The Fuses
Connecting the Battery Replacing the Fuses Connect the battery as shown in Figure There are 4 fuses in the electrical system. They are located beneath the seat assembly (Figure 51). Note: If you install the optional lift kit, you will receive another fuse block to install next to the fuse block installed currently. -
Page 44: Maintaining The Headlights
Connect the battery and close the hood; refer to fuse. Connecting the Battery (page 43). Always use the specified Toro LED bulb to prevent this issue. Replacing the Headlight Disconnect the battery; refer to Disconnecting... -
Page 45: Drive System Maintenance
Adjusting the Camber Owner provided tools: spanner wrench, Toro Part No. 132-5069; refer to your authorized Toro distributor. Important: Make the camber adjustments only if you are using a front attachment or if there is uneven tire wear. - Page 46 If the wheel camber is out of alignment, use the spanner wrench to rotate the collar on the shock absorber to align the wheel (Figure 54). g033219 Figure 56 1. Tie rod 2. Jam nut g033218 Figure 54 Rotate both tie rods to move the front of the tire inward or outward.
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Page 47: Checking The Transaxle-Fluid Level
Checking the Remove the drain plug and the seal, and allow the fluid to drain completely (Figure 57). Transaxle-Fluid Level Note: Retain the drain plug and seal for installation in step 4. Service Interval: Every 100 hours Install the drain plug and seal, and torque it to Fluid Type: SAE 80W-90 (API MT-1) or SAE 80W-90 20 to 27 N∙m (15 to 20 ft-lb). -
Page 48: Adjusting The Neutral Gear-Shift Position
Adjusting the Neutral Maintaining the Gear-Shift Position Primary-Drive Clutch Loosen the jam nuts on the gear-shift cable and Service Interval: Every 400 hours/Yearly (whichever adjust them as necessary (Figure 58). comes first) CAUTION The dust in the clutch becomes airborne and could damage your eyes, or you could inhale it, causing breathing difficulties. -
Page 49: Reducing The Top Speed
Reducing the Top Speed Important: Ensure that the X is placed back in the original location. Torque the bolts to 179 to 228 N–m (132 to 168 CAUTION in-lbs). The dust in the clutch will become airborne and could damage your eyes or you could inhale it, causing breathing difficulties. -
Page 50: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Checking the Parking Brake Cleaning the Engage the parking brake by pulling the parking-brake lever toward you, until you feel Engine-Cooling Areas tension. If you do not feel tension when pulling the Service Interval: Every 100 hours Clean the cooling parking-brake toward you within 11.4 to 16.5 cm system twice as often during (4-1/2 to 6-1/2 inches) from the “P”... -
Page 51: Checking The Brake-Fluid Level
Verify that the parking brake is adjusted to the proper tension; refer to Checking the Parking Brake (page 50). Note: If you cannot adjust the parking brake to the required tension, the brake pads may be worn and need to be replace. Contact your Authorized Service Dealer for assistance. -
Page 52: Belt Maintenance
Belt Maintenance Replacing the Drive Belt Raise the cargo bed; refer to Raising the Cargo Bed to the Dump Position (page 20). Servicing the Drive Belt Shift the transmission into the N position, EUTRAL engage the parking brake, rotate the key switch Checking the Drive Belt to the O position, and remove the key. -
Page 53: Chassis Maintenance
Chassis Maintenance Cleaning Adjusting the Cargo-Bed Washing the Machine Latches Wash the machine as needed. Use water alone or with a mild detergent. You may use a rag when If the cargo-bed latch is out of adjustment, the cargo washing the machine; however, the hood loses some bed vibrates up and down as you drive the machine. -
Page 54: Storage
Storage Run the engine to distribute conditioned fuel through the fuel system (5 minutes). Shut off the engine, allow the engine to Storage Safety cool, and drain the fuel tank. • Let the engine cool before storing the machine. Note: Dispose of fuel properly. - Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.