Husqvarna Vitpilen 401 2018 Owner's Manual
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Husqvarna Vitpilen 401 2018 Owner's Manual

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OWNER'S MANUAL 2018
VITPILEN 401
Art. no. 3402207en

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Summary of Contents for Husqvarna Vitpilen 401 2018

  • Page 1 OWNER'S MANUAL 2018 VITPILEN 401 Art. no. 3402207en...
  • Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports motorcycle that will give you enormous pleasure if you service and maintain it properly.
  • Page 4 Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner. ISO 9001(12 100 6061) Husqvarna Motorcycles applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard. Issued by: TÜV Management Service Husqvarna Motorcycles GmbH Stallhofnerstraße 3...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Spare parts, accessories ....24 MEANS OF REPRESENTATION......9 Service ..........25 Symbols used ........9 Figures ..........25 Formats used ........10 Customer service........ 25 SAFETY ADVICE ..........11 VIEW OF VEHICLE .......... 28 Use definition ........
  • Page 6 TABLE OF CONTENTS 6.4.4 Horn button ........38 COMBINATION INSTRUMENT ....... 52 Switches on the right side of the Combination instrument ..... 52 handlebar ..........38 Activation and test ......53 6.5.1 Emergency OFF switch ....38 Warning notes........54 6.5.2 Electric starter button.....
  • Page 7 TABLE OF CONTENTS 8.16 Adjusting the shift speed RPM1 ..79 TUNING THE CHASSIS......... 107 8.17 Adjusting the shift speed RPM2 ..80 12.1 Adjusting the spring preload of the shock absorber ......107 PREPARING FOR USE........82 SERVICE WORK ON THE CHASSIS ..... 108 Advice on preparing for first use..
  • Page 8 TABLE OF CONTENTS 13.15 Cleaning the chain ......136 15.4 Installing the rear wheel ....167 13.16 Checking the chain tension ....138 15.5 Checking the rear hub rubber dampers ........170 13.17 Adjusting the chain tension....139 15.6 Checking the tire condition....171 13.18 Checking the chain, rear sprocket, and engine sprocket ......
  • Page 9 TABLE OF CONTENTS 17.3 Checking the coolant level....199 TROUBLESHOOTING ........226 17.4 Draining the coolant ...... 201 TECHNICAL DATA ........229 17.5 Filling/bleeding the cooling 23.1 Engine ..........229 system ........... 202 23.2 Engine tightening torques....230 17.6 Changing the coolant ....
  • Page 10 TABLE OF CONTENTS 29.2 Green and blue symbols....254 INDEX ..............255...

  • Page 11: Means Of Representation 1

    MEANS OF REPRESENTATION 1 Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). All work marked with this symbol requires specialist knowledge and technical understand- ing.

  • Page 12: Formats Used

    1 MEANS OF REPRESENTATION Indicates a voltage measurement. Indicates a current measurement. Indicates the end of an activity, including potential rework. Formats used The typographical formats used in this document are explained below. Proprietary name Indicates a proprietary name. Name ®...

  • Page 13: Safety Advice 2

    SAFETY ADVICE 2 Use definition This vehicle has been designed and built to withstand the normal stresses and strains of road use. This vehicle is not suitable for use on race tracks or offroad. Info This vehicle is only authorized for operation on public roads in its homologated version. Misuse The vehicle must only be used as intended.

  • Page 14: Degrees Of Risk And Symbols

    2 SAFETY ADVICE Info Various information and warning labels are attached in prominent locations on the product described. Do not remove any information or warning labels. If they are missing, you or others may not recognize dangers and may therefore be injured. Degrees of risk and symbols Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the...
  • Page 15 SAFETY ADVICE 2...

  • Page 16: Overview Of Labels

    2 SAFETY ADVICE Overview of labels E01139-10...
  • Page 17 SAFETY ADVICE 2 Type label for Canada Information on emissions control Information on chain tension Information on preparations for use Information on noise emissions Type label for USA F01415-01 Type label for Canada...

  • Page 18: Information On Emissions Control

    2 SAFETY ADVICE E01145-01 Information on emissions control Information on chain tension F01419-01...

  • Page 19: Information On Preparations For Use

    SAFETY ADVICE 2 Information on preparations for use F00491-01 E01147-01 Information on noise emissions...

  • Page 20: Consumer Rights

    F01416-01 Type label for USA Consumer rights Warranty claims should be submitted to a Husqvarna Motorcycles workshop. If you are not satisfied, please contact: Husqvarna Motorcycles North America, Inc., c/o KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA Phone: (440) 985–3553...

  • Page 21: Operating Noise Warning

    Noise emission warranty Husqvarna Motorcycles North America, Inc. guarantees that this exhaust system satisfies all U.S. EPA Federal noise emission standards applicable at the time of sale. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.

  • Page 22: Tampering Warning

    If the NHTSA receives multiple similar complaints, it may open an investigation. and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Husqvarna Motorcycles North America, Inc.

  • Page 23: Safe Operation

    SAFETY ADVICE 2 2.11 Safe operation Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others. – Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication. –...

  • Page 24: Protective Clothing

    – Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. 2.13 Work rules Special tools are necessary for certain tasks.

  • Page 25: Environment

    Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna Motor- cycles dealer will be glad to advise you.

  • Page 26: Important Notes

    The work prescribed in the service schedule must be carried out by an authorized Husqvarna Motorcycles workshop only and confirmed both in the customer's Service & Warranty Booklet and in the Husqvarna Motor- cycles Dealer.net; otherwise, all warranty claims will be void. Damage or secondary damage caused by tam- pering with and/or conversions on the vehicle are not covered by the warranty.

  • Page 27: Service

    Please follow the instruc- tions in the text. Customer service Your authorized Husqvarna Motorcycles dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles.
  • Page 28 3 IMPORTANT NOTES A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website. International Husqvarna Motorcycles website: www.husqvarna-motorcycles.com...
  • Page 29 IMPORTANT NOTES 3...

  • Page 30: View Of Vehicle

    4 VIEW OF VEHICLE View of vehicle, front left (example) E01095-10...
  • Page 31 VIEW OF VEHICLE 4 Combination instrument ( p. 52) Clutch lever ( p. 35) High beam flasher button ( p. 36) Light switch ( p. 37) Turn signal switch ( p. 37) Horn button ( p. 38) Filler cap Seat Grab handle ( p.

  • Page 32: View Of Vehicle, Rear Right (Example)

    4 VIEW OF VEHICLE View of vehicle, rear right (example) E01094-10...
  • Page 33 VIEW OF VEHICLE 4 Tool set ( p. 44) Ignition/steering lock ( p. 39) Emergency OFF switch ( p. 38) Electric starter button ( p. 39) Throttle grip ( p. 36) Hand brake lever ( p. 35) Level viewer, engine oil Foot brake lever ( p.

  • Page 34: Serial Numbers

    5 SERIAL NUMBERS Chassis number The chassis number is stamped on the right side of the steer- ing head. 0 0 1 402408-10 Type label The USA type label is on the right of the frame behind the steering head. 0 0 1 402174-10...

  • Page 35: Engine Number

    SERIAL NUMBERS 5 The Canada type label is on the left of the frame behind the steering head. 0 0 1 0 0 2 F01412-01 Engine number The engine number is stamped on the left side of the engine under the engine sprocket. 402486-10...

  • Page 36: Key Number

    5 SERIAL NUMBERS Key number The key number can be found on the KEYCODECARD. Info You need the key number to order a spare key. Keep the KEYCODECARD in a safe place. Code number F01413-10...

  • Page 37: Controls 6

    CONTROLS 6 Clutch lever The clutch lever is fitted on the left side of the handlebar. F01351-10 Hand brake lever The hand brake lever is fitted on the right side of the handle- bar. The front brake is engaged using the hand brake lever. F01352-10...

  • Page 38: Throttle Grip

    6 CONTROLS Throttle grip The throttle grip is fitted on the right side of the handlebar. F01352-11 Switches on the left side of the handlebar 6.4.1 High beam flasher button The high beam flasher button is fitted on the left side of the handlebar.

  • Page 39: Light Switch

    CONTROLS 6 6.4.2 Light switch Light switch is fitted on the left side of the handlebar. Possible states Low beam on – The light switch is turned down- ward. In this position, the low beam and tail light are switched on. High beam on –...

  • Page 40: Horn Button

    6 CONTROLS 6.4.4 Horn button The horn button is fitted on the left side of the handlebar. Possible states • Horn button in neutral position pressed – The horn is operated in this posi- • Horn button tion. F01353-11 Switches on the right side of the handlebar 6.5.1 Emergency OFF switch The emergency OFF switch...

  • Page 41: Electric Starter Button

    CONTROLS 6 6.5.2 Electric starter button The electric starter button is fitted on the right side of the handlebar. Possible states • Electric starter button in basic position pressed – In this position, the elec- • Electric starter button tric starter is actuated. F01355-10 Ignition/steering lock The ignition/steering lock is in front of the upper triple clamp.

  • Page 42: Locking The Steering

    6 CONTROLS Locking the steering Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Park the vehicle. – Turn the handlebar all the way to the left. Info The steering can also be locked by turning it fully to the right.

  • Page 43: Unlocking The Steering

    CONTROLS 6 Unlocking the steering – Insert the key into the ignition/handlebar lock, press in, and turn to the right. Remove the key. You can now steer the bike again. 400731-01 Opening the filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled.
  • Page 44 6 CONTROLS Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...

  • Page 45: Closing The Filler Cap

    CONTROLS 6 – Open the filler cap. 6.10 Closing the filler cap Warning Fire hazard Fuel is highly flammable, toxic and a health hazard. – Check the filler cap is locked correctly after clos- ing. – Change your clothing in case of fuel spills on them.

  • Page 46: Seat Lock

    6 CONTROLS 6.11 Seat lock The seat lock is located at the front left below the fuel tank. The seat lock can be unlocked using the ignition key. F01357-10 6.12 Tool set The tool set is located under the seat. F01358-10...

  • Page 47: Grab Handle

    CONTROLS 6 6.13 Grab handle The grab handle is used for maneuvering the motorcycle. If you carry a passenger, the passenger can hold onto the grab handles during the trip. F01359-10 6.14 Passenger foot pegs The passenger foot pegs can be folded up and down. Possible states Passenger foot pegs folded up –...

  • Page 48: Shift Lever

    6 CONTROLS 6.15 Shift lever Shift lever is mounted on the left side of the engine. 401950-10 The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears. 401950-11...

  • Page 49: Foot Brake Lever

    CONTROLS 6 6.16 Foot brake lever Foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 402177-10 6.17 Side stand Side stand is located on the left of the vehicle. The side stand is used for parking the motorcycle.
  • Page 50 6 CONTROLS Side stand folded in – This position is mandatory when rid- • ing the motorcycle. The safety start system is disabled.

  • Page 51: Ergonomics 7

    ERGONOMICS 7 Adjusting the basic position of the hand brake lever – Adjust the basic position of the hand brake lever to your hand size by turning adjusting wheel Info Push the hand brake lever forward and turn the adjusting wheel. Do not make any adjustments while riding.

  • Page 52: Adjusting The Shift Lever

    7 ERGONOMICS Adjusting the shift lever Info The adjustment range of the shift lever is limited. – Loosen nuts – Adjust the shift lever by turning shift rod Guideline Shift rod adjustment range 128 … 142 mm (5.04 … 5.59 in) Info Make the same adjustments on both sides.
  • Page 53 ERGONOMICS 7 – Check the shift lever to ensure it is functioning properly and can move freely.

  • Page 54: Combination Instrument

    8 COMBINATION INSTRUMENT Combination instrument The combination instrument is attached in front of the handlebar. Indicator lamps ( p. 59) Display ( p. 63) Function buttons ( p. 66) F01369-10...

  • Page 55: Activation And Test

    COMBINATION INSTRUMENT 8 Activation and test Activation The combination instrument is activated when the ignition is switched on. Info The brightness of the displays is controlled by a bright- ness sensor in the combination instrument. Test When the ignition is switched on, all indicator lamps light up briefly except for the turn signal indicator lamp and immobilizer indicator lamp.

  • Page 56: Warning Notes

    If the engine is running and the malfunction indicator lamp lights up, stop (taking care not to endanger yourself or other road users in the process) and contact an authorized Husqvarna Motorcycles work- shop. The ABS warning lamp lights up so long as a speed of approx.
  • Page 57 COMBINATION INSTRUMENT 8 If an error has occurred in the CAN bus, various warning notes appear on the display: CAN FAILURE, CAN ABS FAILURE, CAN EMS FAILURE and CAN HLU FAILURE can occur. F01389-01 Transport Lock appears on the display if transport mode is acti- vated.
  • Page 58 8 COMBINATION INSTRUMENT Kill Switch appears on the display if the emergency off switch is pressed. Not Legal! appears on the display if the approval for road use is invalidated by modifications. F01405-01 ABS Failure appears on the display if the ABS is no longer active.
  • Page 59 COMBINATION INSTRUMENT 8 Low Oil Pressure appears on the display if the oil pressure is too low. Low Battery appears on the display if the battery voltage falls below the specified value. ≤ 10.5 V Battery voltage F01407-01 Coolant Sensor Failure appears on the display if the coolant temperature sensor is faulty.
  • Page 60 8 COMBINATION INSTRUMENT Fuel Level Sensor Failure appears on the display if the fuel level indicator is faulty. Low Fuel Level appears on the display if the fuel level reaches the reserve mark. F01409-01...

  • Page 61: Indicator Lamps

    If the engine is running and the malfunction indicator lamp lights up, stop (taking care not to endanger yourself or other road users in the process) and contact an authorized Husqvarna Motorcycles work- shop. The ABS warning lamp lights up so long as a speed of approx.
  • Page 62 OBD has detected an error in the vehicle electron- ics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop. The shift warning lights up/flashes red – The shift warning light flashes red when the set shift speed RPM1 is reached.

  • Page 63: Shift Warning Light

    COMBINATION INSTRUMENT 8 Shift warning light The shift warning light is located in the center above the dis- play. Info The shift warning light can be configured in the Trip 1 dis- play and Trip 2 display by keeping the MODE button pressed.
  • Page 64 8 COMBINATION INSTRUMENT Coolant temperature > 35 °C (> 95 °F) > 1,000 km (> 620 mi) RPM1 shift warning flashes light RPM2 shift warning lights up light...

  • Page 65: Display

    COMBINATION INSTRUMENT 8 Display The tachometer shows the engine speed in revolutions per minute. The gear display shows the engaged gear. Speed is shown in kilometers per hour km/h or in miles per hour mph. The fuel level display is displayed in the area.

  • Page 66: Fuel Level Display

    8 COMBINATION INSTRUMENT Fuel level display The fuel tank contents are shown in area of the display. The fuel level indicator consists of bars. The more bars are lit, the more fuel is in the fuel tank. Info If the fuel level is getting low, the warning note Low Fuel Level will also appear on the display.

  • Page 67: Coolant Temperature Indicator

    COMBINATION INSTRUMENT 8 Coolant temperature indicator The coolant temperature display is shown in segment of the display. The coolant temperature indicator consists of bars. The more bars that light up, the hotter the coolant. Note Engine failure Overheating damages the engine. –...

  • Page 68: Function Buttons

    8 COMBINATION INSTRUMENT Engine hot – Five to eight bars light up. • Engine very hot – All eight bars light up. • Function buttons Press the MODE button to change display modes. Possible display modes are Info, total distance traveled (ODO), distance 1 (TRIP 1) and distance 2 (TRIP 2).

  • Page 69: Info Display

    COMBINATION INSTRUMENT 8 8.10 Info display – Press the MODE button briefly and repeatedly until Info appears on the display. Info shows messages or warnings that have occurred. Info The Info display is only shown if a message or warning is pending.

  • Page 70: Odo Display

    8 COMBINATION INSTRUMENT 8.11 ODO display Press the MODE button briefly and repeatedly until ODO appears on the display. Info ODO shows the total distance covered. This value is retained, even if the battery is disconnected from the vehicle or the fuse blows. Press the SET button briefly to change to the next menu in the display.

  • Page 71: Service

    COMBINATION INSTRUMENT 8 Info The range depends on the average fuel consumption and the fuel quantity in the fuel tank. The range is displayed after several 100 meters of travel after the ignition is switched on. Press the Next menu on the display SET button briefly.

  • Page 72: Trip 1 Display

    8 COMBINATION INSTRUMENT Press the Next display mode on the display MODE but- ton briefly. 8.12 TRIP 1 display Press the MODE button briefly and repeatedly until TRIP 1 appears on the display. Info TRIP 1 shows the distance since the last reset, such as between two refueling stops.

  • Page 73: Time Trip 1

    COMBINATION INSTRUMENT 8 8.12.1 Time Trip 1 – Press the MODE button briefly and repeatedly until TRIP 1 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Riding time 1 based on TRIP 1 is shown in this menu. Press the Next menu on the display SET button...

  • Page 74: Average Speed Trip1

    8 COMBINATION INSTRUMENT 8.12.2 Average Speed Trip1 – Press the MODE button briefly and repeatedly until TRIP 1 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Average speed 1 based on TRIP 1 is shown in this menu. Press the Next menu on the display SET button...

  • Page 75: Avg F.c. Trip 1

    COMBINATION INSTRUMENT 8 8.12.3 Avg F.C. Trip 1 – Press the MODE button briefly and repeatedly until TRIP 1 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Average fuel consumption 1 based on TRIP 1 is shown in this menu.

  • Page 76: Trip 2 Display

    8 COMBINATION INSTRUMENT 8.13 TRIP 2 display Press the MODE button briefly and repeatedly until TRIP 2 appears on the display. Info TRIP 2 shows the distance since the last reset, such as between two refueling stops. TRIP 2 is always running and counts up to 9999.9.

  • Page 77: Average Speed Trip2

    COMBINATION INSTRUMENT 8 Press the Display of TRIP 2 is reset SET button for 3 sec- onds. Press the Next display mode on the display MODE but- ton briefly. 8.13.2 Average Speed Trip2 – Press the MODE button briefly and repeatedly until TRIP 2 appears on the display.

  • Page 78: Avg F.c. Trip 2

    8 COMBINATION INSTRUMENT Press the Next display mode on the display MODE but- ton briefly. 8.13.3 Avg F.C. Trip 2 – Press the MODE button briefly and repeatedly until TRIP 2 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears.

  • Page 79: Setting The Units

    COMBINATION INSTRUMENT 8 8.14 Setting the units Info Make the setting according to the country. If you change the unit, the value ODO is retained and converted accordingly. Condition The motorcycle is stationary. – Press the MODE button briefly and repeatedly until ODO appears on the display.

  • Page 80: Setting The Clock

    8 COMBINATION INSTRUMENT Info km or miles can be set as a length unit. l, USga, or UKga can be set as a volume unit. 8.15 Setting the clock Info The clock is displayed in 24-hour format. The time must be reset if the battery was disconnected from the vehicle or the fuse was removed. Condition The motorcycle is stationary.

  • Page 81: Adjusting The Shift Speed Rpm1

    COMBINATION INSTRUMENT 8 – Set the hours display using the MODE button. – Set the minutes display using the SET button. – Press the MODE button and SET button simultaneously. The set time is adopted and saved. 8.16 Adjusting the shift speed RPM1 Condition The motorcycle is stationary.

  • Page 82: Adjusting The Shift Speed Rpm2

    8 COMBINATION INSTRUMENT Info The MODE button increases the value. The SET button decreases the value. – Press the MODE button and SET button simultaneously. The RPM1 display disappears and the set shift speed RPM1 is adopted and saved. 8.17 Adjusting the shift speed RPM2 Condition The motorcycle is stationary.
  • Page 83 COMBINATION INSTRUMENT 8 Info The RPM2 display appears in the TRIP 2 display for each menu by keeping the MODE button pressed. RPM2 is the engine speed above which the shift warning light lights up. The engine speed can be set at intervals of 50. The shift speed RPM2 can only be set from a min- imum of 50 revolutions per minute above the shift speed RPM1.

  • Page 84: Preparing For Use

    Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel. Warning Danger of accidents Non-approved or non-recommended tires and wheels impact the handling characteristic. – Only use tires/wheels approved by Husqvarna Motorcycles with the corresponding speed index.
  • Page 85 When using the vehicle, remember that others may feel disturbed by excessive noise. – Ensure that the pre-delivery inspection work has been carried out by an authorized Husqvarna Motorcy- cles workshop. The delivery certificate and the Service and Manufacturer Warranty Booklet must be transferred with the vehicle.

  • Page 86: Running In The Engine

    9 PREPARING FOR USE Running in the engine – During the running-in phase, do not exceed the specified engine speed. Guideline Maximum engine speed During the first: 1,000 km (620 mi) 7,500 rpm Info During the running-in phase, the shift warning light is set to a specified value and cannot be changed.
  • Page 87 PREPARING FOR USE 9 Warning Danger of accidents Improper mounting of cases or the tank rucksack impairs the handling charac- teristic. – Mount and secure cases and tank rucksack according to the manufacturer's instructions. Warning Danger of accidents The luggage system will be damaged if it is overloaded. –...
  • Page 88 9 PREPARING FOR USE – If luggage is carried, ensure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels. – Do not exceed maximum permissible weight and maximum permissible axle loads. Guideline Maximum permissible overall weight 355 kg (783 lb.)

  • Page 89: Riding Instructions 10

    RIDING INSTRUCTIONS 10 10.1 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –...

  • Page 90: Starting

    10 RIDING INSTRUCTIONS 10.2 Starting Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use an effective exhaust extraction system when starting or running the engine in an enclosed space.
  • Page 91 RIDING INSTRUCTIONS 10 – Unlock the steering. ( p. 41) – Sit on the vehicle, take the weight off of the side stand, and move up all the way. – Turn the emergency OFF switch to the position – Switch on the ignition by turning the ignition key to the posi- tion After you switch on the ignition, you can hear the fuel pump working for about two seconds.

  • Page 92: Starting Off

    10 RIDING INSTRUCTIONS Info Do not press the electric starter button until the com- bination instrument function check is finished. When starting, DO NOT open the throttle. If you open the throttle during the starting procedure, fuel is not injected by the engine management system and the engine cannot start.

  • Page 93: Shifting, Riding

    RIDING INSTRUCTIONS 10 10.4 Shifting, riding Warning Danger of accidents Abrupt load alterations can cause the vehicle to get out of control. – Avoid abrupt load alterations and sudden braking actions. – Adapt your speed to the road conditions. Warning Danger of accidents If you change down at high engine speed, the rear wheel blocks and the engine races.
  • Page 94 10 RIDING INSTRUCTIONS Warning Risk of injury The passenger may fall from the motorcycle if they conduct themselves incorrectly. – Ensure that the passenger sits correctly on the passenger seat, places his or her feet on the pas- senger foot pegs and holds on to the rider or the grab handles. –...
  • Page 95 Check and, if necessary, correct the coolant level on the cooling system while it is in a cooled state. Info If unusual noises occur during operation, stop immediately, switch off the engine, park the vehicle prop- erly, and contact an authorized Husqvarna Motorcycles workshop.
  • Page 96 10 RIDING INSTRUCTIONS – Shift into a higher gear when conditions allow (incline, road situation, etc.). – Release the throttle while simultaneously pulling the clutch lever, shift into the next gear, release the clutch lever, and open the throttle. Info You can see the positions of the 6 forward gears in the figure.
  • Page 97 – If the malfunction indicator lamp lights up during a trip, please contact an authorized Husqvarna Motorcycles work- shop as soon as possible. – If the general warning symbol begins to flash in the display during the trip, several warnings have been detected.

  • Page 98: Applying The Brakes

    Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents The brake system fails in the event of overheating.
  • Page 99 RIDING INSTRUCTIONS 10 Warning Danger of accidents ABS may increase the stopping distance in certain situations. – Adjust application of the brakes to the respective riding situation and riding surface conditions. Warning Danger of accidents Excessively forceful application of the brakes blocks the wheels. The ABS effectiveness is only ensured if it is switched on.

  • Page 100: Stopping, Parking

    10 RIDING INSTRUCTIONS – Use the braking effect of the engine on long downhill stretches. Shift back one or two gears, but do not overrev the engine when doing so. This means that significantly less braking is required and the brake sys- tem does not overheat.
  • Page 101 RIDING INSTRUCTIONS 10 Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. – Do not park the vehicle near to materials which are highly flammable or explosive. – Allow the vehicle to cool down before covering it. –...

  • Page 102: Transport

    10 RIDING INSTRUCTIONS 10.7 Transport Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. – Do not park the vehicle near to materials which are highly flammable or explosive.

  • Page 103: Refueling

    RIDING INSTRUCTIONS 10 10.8 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 104 In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.

  • Page 105: Service Schedule 11

    Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.
  • Page 106 11 SERVICE SCHEDULE Every two years Every year every 15,000 km (9,300 mi) every 7,500 km (4,650 mi) after 1,000 km (620 mi) ○ ● ● ● Check the rear brake fluid level. ( p. 153) ○ ● ● ● ●...
  • Page 107 ● Final check: Check the vehicle is roadworthy and take a test ride. ○ ● ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcycles diag- nostics tool. ○ ● ● ● ● Set the service interval display.

  • Page 108: Recommended Work

    11 SERVICE SCHEDULE 11.3 Recommended work Every four years Every year every 30,000 km (18,600 mi) every 7,500 km (4,650 mi) after 1,000 km (620 mi) ● Check the frame. ● Check the swingarm. ● ● Check the swingarm bearing for play. ●...

  • Page 109: Tuning The Chassis 12

    TUNING THE CHASSIS 12 12.1 Adjusting the spring preload of the shock absorber Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling charac- teristic. – Ride slowly to start with after making adjustments to get the feel of the new handling characteristic. Info The spring preload defines the initial status of the spring operation on the shock absorber.

  • Page 110: 13 Service Work On The Chassis

    13 SERVICE WORK ON THE CHASSIS 13.1 Raising the motorcycle with the rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Condition Rear wheel is not removed. –...
  • Page 111 SERVICE WORK ON THE CHASSIS 13 – Mount the supports of the lifting gear. Guideline Screw on left side: M10x70 – Insert the adapter in the rear lifting gear. Universal V adapter with bushings (61029955244) Rear wheel work stand (6932996510033) –...

  • Page 112: Removing The Rear Of The Motorcycle From The Lifting Gear

    13 SERVICE WORK ON THE CHASSIS 13.2 Removing the rear of the motorcycle from the lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Condition Rear wheel was not removed.
  • Page 113 SERVICE WORK ON THE CHASSIS 13 – Mount and tighten screw Guideline Screw, license M10x30 45 Nm (33.2 lbf ft) Loctite ® 243™ plate holder E01124-11 Condition Rear wheel was removed. – Secure the motorcycle against falling over. – Remove the rear lifting gear and lean the vehicle on side stand –...

  • Page 114: Lifting The Motorcycle With The Front Lifting Gear

    13 SERVICE WORK ON THE CHASSIS 13.3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Preparatory work – Raise the motorcycle with the rear lifting gear.

  • Page 115: Taking The Motorcycle Off The Front Lifting Gear

    SERVICE WORK ON THE CHASSIS 13 13.4 Taking the motorcycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Main work – Secure the motorcycle against falling over.

  • Page 116: Cleaning The Dust Boots Of The Fork Legs

    13 SERVICE WORK ON THE CHASSIS 13.5 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 108) – Lift the motorcycle with the front lifting gear. ( p. 112) Main work –...

  • Page 117: Removing The Seat

    SERVICE WORK ON THE CHASSIS 13 Universal oil spray ( p. 250) – Press the dust boots back into their installation position. – Remove excess oil. Finishing work – Take the motorcycle off the front lifting gear. ( p. 113) –...

  • Page 118: Mounting The Seat

    13 SERVICE WORK ON THE CHASSIS 13.7 Mounting the seat – Hook the catch of the seat onto the fuel tank, lower the rear and push it forward. – Insert locking pin into the lock housing and push down the rear of the seat until the locking pin engages with a click. –...
  • Page 119 SERVICE WORK ON THE CHASSIS 13 Main work – Remove screws with the bushings. T02161-10 – Remove screw T02162-10...
  • Page 120 13 SERVICE WORK ON THE CHASSIS – Remove screw F01420-10 – Pull off holding lug in area – Take off the side cover forwards. T02164-10...

  • Page 121: Installing The Left Side Cover

    SERVICE WORK ON THE CHASSIS 13 13.9 Installing the left side cover Main work – Position the side cover. The catch engages in the bracket – Engage side cover in area T02165-10...
  • Page 122 13 SERVICE WORK ON THE CHASSIS – Mount and tighten screw Guideline Screw, fuel tank 5 Nm (3.7 lbf ft) bridge F01420-11 – Mount and tighten screw Guideline Screw, front trim M6x15 5 Nm (3.7 lbf ft) T02162-10...

  • Page 123: Removing The Right Side Cover

    SERVICE WORK ON THE CHASSIS 13 – Mount screws with bushings and tighten. Guideline Screw, front trim M6x25 5 Nm (3.7 lbf ft) T02161-11 Finishing work – Mount the seat. ( p. 116) 13.10 Removing the right side cover Preparatory work –...
  • Page 124 13 SERVICE WORK ON THE CHASSIS Main work – Remove screws with the bushings. T02166-10 – Remove screw T02167-10...
  • Page 125 SERVICE WORK ON THE CHASSIS 13 – Remove screw F01421-10 – Pull off holding lug in area – Take off the side cover forwards. T02169-10...

  • Page 126: Installing The Right Side Cover

    13 SERVICE WORK ON THE CHASSIS 13.11 Installing the right side cover Main work – Position the side cover. The catch engages in the bracket – Engage side cover in area T02170-10...
  • Page 127 SERVICE WORK ON THE CHASSIS 13 – Mount and tighten screw Guideline Screw, fuel tank 5 Nm (3.7 lbf ft) bridge F01421-11 – Mount and tighten screw Guideline Screw, front trim M6x15 5 Nm (3.7 lbf ft) T02167-10...
  • Page 128 13 SERVICE WORK ON THE CHASSIS – Mount screws with bushings and tighten. Guideline Screw, front trim M6x25 5 Nm (3.7 lbf ft) T02166-11 Finishing work – Mount the seat. ( p. 116)

  • Page 129: Removing The License Plate Holder

    SERVICE WORK ON THE CHASSIS 13 13.12 Removing the license plate holder – Take the cable out of holders. T02154-10...
  • Page 130 13 SERVICE WORK ON THE CHASSIS – Remove the cable tie. R03606-10 – Disconnect plug-in connector – Expose the cable. T02155-10...
  • Page 131 SERVICE WORK ON THE CHASSIS 13 – Remove screw T02156-10 – Remove nut R03609-10...
  • Page 132 13 SERVICE WORK ON THE CHASSIS – Remove screws T02157-10 – Remove screw – Take off the license plate holder. T02158-10...

  • Page 133: Installing The License Plate Holder

    SERVICE WORK ON THE CHASSIS 13 13.13 Installing the license plate holder – Position the license plate holder. – Mount screw but do not tighten yet. Guideline Screw, license M8x20 20 Nm (14.8 lbf ft) Loctite ® 243™ plate holder T02158-11 –...
  • Page 134 13 SERVICE WORK ON THE CHASSIS Guideline Screw, license M10x30 45 Nm (33.2 lbf ft) Loctite ® 243™ plate holder – Tighten screws , and Guideline Screw, license M8x20 20 Nm (14.8 lbf ft) Loctite ® 243™ plate holder Screw, license 5 Nm (3.7 lbf ft) plate holder Screw, license...
  • Page 135 SERVICE WORK ON THE CHASSIS 13 – Mount and tighten screw Guideline Screw, chain 7 Nm (5.2 lbf ft) Loctite ® 243™ guard T02156-11 – Route the cable without tension. – Join plug-in connector T02155-11...
  • Page 136 13 SERVICE WORK ON THE CHASSIS – Mount new cable ties. R03606-10...
  • Page 137 SERVICE WORK ON THE CHASSIS 13 – Secure the cable in the holders. T02154-10...

  • Page 138: Checking For Chain Dirt Accumulation

    13 SERVICE WORK ON THE CHASSIS 13.14 Checking for chain dirt accumulation – Check the chain for coarse dirt accumulation. » If the chain is very dirty: – Clean the chain. ( p. 136) 400678-01 13.15 Cleaning the chain Warning Danger of accidents Oil or grease on the tires reduces the road grip.
  • Page 139 SERVICE WORK ON THE CHASSIS 13 Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info The service life of the chain depends largely on its maintenance. Preparatory work –...

  • Page 140: Checking The Chain Tension

    13 SERVICE WORK ON THE CHASSIS 13.16 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.

  • Page 141: Adjusting The Chain Tension

    SERVICE WORK ON THE CHASSIS 13 Chain tension 5 … 7 mm (0.2 … 0.28 in) » If the chain tension does not meet the specification: – Adjust the chain tension. ( p. 139) – Remove the rear of the motorcycle from the lifting gear. p.
  • Page 142 13 SERVICE WORK ON THE CHASSIS Main work – Loosen nut – Loosen nuts – Adjust the chain tension by turning adjusting screws left and right. Guideline Chain tension 5 … 7 mm (0.2 … 0.28 in) Turn the adjusting screws on the left and right so that the markings on the left and right chain adjusters are in...

  • Page 143: Checking The Chain, Rear Sprocket, And Engine Sprocket

    SERVICE WORK ON THE CHASSIS 13 Finishing work – Remove the rear of the motorcycle from the lifting gear. p. 110) 13.18 Checking the chain, rear sprocket, and engine sprocket Preparatory work – Raise the motorcycle with the rear lifting gear. ( p.
  • Page 144 13 SERVICE WORK ON THE CHASSIS – Shift gear to neutral. – Pull the lower chain section with specified weight Guideline Weight, chain wear mea- 15 kg (33 lb.) surement – Measure distance of 20 chain rollers in the lower chain section.
  • Page 145 SERVICE WORK ON THE CHASSIS 13 – Check the chain sliding guard for wear. » If in area by the chain sliding guard screw is visi- ble from above: – Change the chain sliding guard. – Check that the chain sliding guard is firmly seated. »...

  • Page 146: 14 Brake System

    – Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles. – Only use tires/wheels approved by Husqvarna Motor- cycles with the corresponding speed index. – Maintain the specified tire air pressure. –...
  • Page 147 BRAKE SYSTEM 14 The ABS is a safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces. Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations. It is not always possible to compensate for extreme rid- ing situations, for example with luggage loaded with a high center of gravity, varying road surfaces, steep descents or full braking without disengaging the gear.

  • Page 148: Checking The Brake Discs

    The ABS warning lamp goes out when you start off. 14.2 Checking the brake discs Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.)
  • Page 149 BRAKE SYSTEM 14 – Check the front and rear brake disc thickness at multiple points for the dimension Info Wear will reduce the thickness of the brake disc at contact surface of the brake linings. Brake discs - wear limit front 4.5 mm (0.177 in) 400480-10...

  • Page 150: Checking The Front Brake Fluid Level

    – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Move the brake fluid reservoir mounted on the handlebar to a horizontal position.

  • Page 151: Adding Front Brake Fluid

    – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Skin irritation Brake fluid causes skin irritation.
  • Page 152 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.
  • Page 153 BRAKE SYSTEM 14 Main work – Move the brake fluid reservoir mounted on the handlebar to a horizontal position. – Remove screws – Take off cover with membrane – Add brake fluid to level Guideline 5 mm (0.2 in) Dimension E01101-10 Brake fluid DOT 4 / DOT 5.1 ( p.

  • Page 154: Checking The Front Brake Linings

    Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.

  • Page 155: Checking The Rear Brake Fluid Level

    Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Stand the vehicle upright.

  • Page 156: Adding Rear Brake Fluid

    If the brake fluid level drops below the MIN marking, the brake system is leaking or the brake linings are worn down. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Skin irritation Brake fluid causes skin irritation. –...
  • Page 157 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.

  • Page 158: Checking The Rear Brake Linings

    Clean up overflowed or spilled brake fluid immediately with water. 14.8 Checking the rear brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.)
  • Page 159 BRAKE SYSTEM 14 Warning Danger of accidents Damaged brake discs reduce the braking effect. If the brake linings are not changed in time, the brake lining carriers grind against the brake disc. As a consequence, the braking effect is greatly reduced and the brake discs are destroyed. –...

  • Page 160: Checking The Free Travel Of The Foot Brake Lever

    14 BRAKE SYSTEM 14.9 Checking the free travel of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake.

  • Page 161: Adjusting The Free Travel Of The Foot Brake Lever

    BRAKE SYSTEM 14 14.10 Adjusting the free travel of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake.
  • Page 162 14 BRAKE SYSTEM – Release nut and use screw to adjust the specified free travel Guideline Free travel at foot brake 3 … 5 mm (0.12 … 0.2 in) lever Info The range of adjustment is limited. – Hold screw and tighten nut E01127-10...

  • Page 163: Wheels, Tires 15

    WHEELS, TIRES 15 15.1 Removing the front wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 108) – Lift the motorcycle with the front lifting gear. ( p. 112) Main work – Remove screws with washers and push the fender slightly to the side.

  • Page 164: Installing The Front Wheel

    15 WHEELS, TIRES Info Do not pull the hand brake lever when the front wheel is removed. – Remove spacers H00934-11 15.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –...
  • Page 165 WHEELS, TIRES 15 – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.

  • Page 166: Wheels, Tires 161

    15 WHEELS, TIRES – Clean the thread of the wheel spindle and screw – Clean and grease the wheel spindle. Long-life grease ( p. 249) – Position the front wheel and insert the wheel spindle. The brake linings are correctly positioned. –...

  • Page 167: Removing The Rear Wheel

    WHEELS, TIRES 15 – Take the motorcycle off the front lifting gear. ( p. 113) – Remove the rear of the motorcycle from the lifting gear. p. 110) – Operate the front brake and compress the fork a few times firmly.
  • Page 168 15 WHEELS, TIRES Main work – Remove screw and pull wheel speed sensor out of the hole. – Remove nut with the washer. – Remove chain adjuster – Holding the rear wheel, withdraw wheel spindle with the washer and chain adjuster –...

  • Page 169: Installing The Rear Wheel

    WHEELS, TIRES 15 – Remove spacers F01414-10 15.4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. Warning Danger of accidents There is no braking effect to start with at the rear brake after installing the rear wheel.
  • Page 170 15 WHEELS, TIRES – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.
  • Page 171 WHEELS, TIRES 15 – Pull the rear wheel back and mount wheel spindle with the washer and chain adjuster Guideline Mount left and right chain adjusters in the same posi- tion. – Mount nut with the washer. – Make sure that the chain adjusters are fitted correctly on the screws.

  • Page 172: Checking The Rear Hub Rubber Dampers

    15 WHEELS, TIRES Finishing work – Remove the rear of the motorcycle from the lifting gear. p. 110) 15.5 Checking the rear hub rubber dampers Info The engine power is transmitted from the rear sprocket to the rear wheel via 6 rubber dampers. They eventually wear out during operation.

  • Page 173: Checking The Tire Condition

    110) 15.6 Checking the tire condition Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.)
  • Page 174 Danger of accidents Non-approved or non-recommended tires and wheels impact the handling characteristic. – Only use tires/wheels approved by Husqvarna Motorcycles with the corresponding speed index. Warning Danger of accidents New tires have reduced road grip. The contact surface on new tires is not yet roughened.
  • Page 175 DOT number. The first two digits indicate the week of manufacture and the last two digits the year of manufacture. Husqvarna Motorcycles recommends that the tires be H01144-10 changed after 5 years at the latest, regardless of the...

  • Page 176: Checking The Tire Air Pressure

    15 WHEELS, TIRES » If the tires are more than 5 years old: – Change the tires. 15.7 Checking the tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire. Correct tire air pressure ensures optimal riding comfort and maximum tire service life. –...

  • Page 177: Checking Spoke Tension

    Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Strike each spoke briefly using a screwdriver blade. Info The frequency of the sound depends on the spoke length and spoke diameter.

  • Page 178: 16 Electrical System

    16 ELECTRICAL SYSTEM 16.1 Removing the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. –...
  • Page 179 ELECTRICAL SYSTEM 16 Main work – Open rubber bands and remove tool set E01106-10...
  • Page 180 16 ELECTRICAL SYSTEM – Disconnect negative cable from the battery. – Pull back positive terminal cover – Disconnect positive cable from the battery. – Detach rubber band – Pull the battery up and out of the battery holder. E01107-10...

  • Page 181: Installing The Battery

    ELECTRICAL SYSTEM 16 16.2 Installing the battery Main work – Position the battery in the battery holder. Battery (HTZ12A-BS) ( p. 237) – Reconnect rubber band – Position positive cable and mount and tighten the screw. – Position positive terminal cover –...
  • Page 182 16 ELECTRICAL SYSTEM – Position tool set and mount rubber bands E01106-11 Finishing work – Mount the seat. ( p. 116) – Set the clock. ( p. 78)

  • Page 183: Recharging The Battery

    ELECTRICAL SYSTEM 16 16.3 Recharging the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. –...
  • Page 184 16 ELECTRICAL SYSTEM Info Even when there is no load on the battery, it discharges steadily. The charging level and the method of charging are very important for the service life of the battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, or charging time is exceeded, electrolyte escapes through the safety valves.
  • Page 185 ELECTRICAL SYSTEM 16 Main work – Connect the battery charger to the battery. Switch on the battery charger. Guideline The battery charger must be suitable for the vehicle bat- tery. Info Never remove cover E01108-10 Charge the battery to a maximum of 10% of the capacity specified on battery housing –...

  • Page 186: Changing The Abs Fuses

    16 ELECTRICAL SYSTEM 16.4 Changing the ABS fuses Info Two fuses for the ABS are located under the protection cap next to the fuse box. These fuses protect the return pump and the hydraulic unit of the ABS. The third fuse, which protects the ABS control unit, is located in the fuse box.
  • Page 187 ELECTRICAL SYSTEM 16 Warning Fire hazard Incorrect fuses overload the electri- cal system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses. – Use spare fuses with the correct rating only. Fuse (75011088015) ( p.
  • Page 188 16 ELECTRICAL SYSTEM To change the fuse of the ABS return pump: – Take off the protection cap and remove fuse Warning Fire hazard Incorrect fuses overload the electri- cal system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses.

  • Page 189: Changing The Fuses Of Individual Power Consumers

    ELECTRICAL SYSTEM 16 16.5 Changing the fuses of individual power consumers Info The fuse box with the main fuse and the fuses of the individual power consumers are located under the seat. Preparatory work – Switch off the ignition by turning the ignition key to the posi- tion –...
  • Page 190 16 ELECTRICAL SYSTEM Main work – Open fuse box cover – Remove the faulty fuse. Guideline Fuse 1 - 30 A - main fuse Fuse 2 - 10 A - combination instrument Fuse 3 - 10 A - power relay, engine electronics control unit Fuse 4 - 15 A - ignition coil, fuel pump, start auxiliary relay, horn Fuse 5 - 10 A - radiator fan...
  • Page 191 ELECTRICAL SYSTEM 16 Info You can recognize a faulty fuse by a burned-out fuse wire Warning Fire hazard Incorrect fuses overload the electrical system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses. – Use spare fuses with the correct rating only.

  • Page 192: Changing The Turn Signal Bulb

    16 ELECTRICAL SYSTEM 16.6 Changing the turn signal bulb Note Damage to reflector Grease on the reflector reduces the brightness. Grease on the bulb will evaporate due to the heat and be deposited on the reflector. – Clean and degrease the bulbs before mounting. –...

  • Page 193: Checking The Headlight Setting

    ELECTRICAL SYSTEM 16 Info Insert catch into recess – Insert the screw and first turn counterclockwise until it engages in the thread with a small jerk. Tighten the screw lightly. 16.7 Checking the headlight setting – Position the vehicle upright on a horizontal surface in front of 0 0 A a light wall and make a marking at the height of the center of the low beam headlight.

  • Page 194: Adjusting The Headlight Range

    16 ELECTRICAL SYSTEM The light-dark boundary must lie exactly on the lower marking when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable. » If the light-dark border does not meet specifications: –...

  • Page 195: Diagnostics Connector

    ELECTRICAL SYSTEM 16 – Set the headlight to marking Guideline The light-dark boundary must lie exactly on lower marking when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if appli- cable. –...

  • Page 196: Front Acc1 And Acc2

    16 ELECTRICAL SYSTEM 16.10 Front ACC1 and ACC2 Installation location – Power supplies ACC1 and ACC2 front are located under the cover in front of the steering stem. E01134-10 16.11 ACC2 rear Installation location – Power supplies ACC2 rear are located under the seat. E01135-10...

  • Page 197: Cooling System 17

    COOLING SYSTEM 17 17.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . Heat expansion causes excess coolant to flow into compensating tank .

  • Page 198: Checking The Antifreeze And Coolant Level

    17 COOLING SYSTEM 17.2 Checking the antifreeze and coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
  • Page 199 COOLING SYSTEM 17 Main work – Stand the motorcycle upright on a horizontal surface. – Remove cap of the compensating tank. – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) » If the antifreeze in the coolant does not match the speci- fied value: –...
  • Page 200 17 COOLING SYSTEM – Remove radiator cap – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) » If the antifreeze in the coolant does not match the speci- fied value: – Correct the antifreeze in the coolant. –...

  • Page 201: Checking The Coolant Level

    COOLING SYSTEM 17 17.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
  • Page 202 17 COOLING SYSTEM – Stand the motorcycle upright on a horizontal surface. – Check the coolant level in compensating tank The coolant level must be between MIN and MAX. » If the coolant level does not match the specified value: –...

  • Page 203: Draining The Coolant

    COOLING SYSTEM 17 17.4 Draining the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.

  • Page 204: Filling/Bleeding The Cooling System

    17 COOLING SYSTEM – Position the motorcycle upright. – Place a suitable container under the engine. – Remove screw – Remove the radiator cap. – Completely drain the coolant. – Mount and tighten screw with a new seal ring. Guideline Screw plug, water 10 Nm (7.4 lbf ft) E01114-10...
  • Page 205 COOLING SYSTEM 17 Preparatory work – Remove the seat. ( p. 115) – Remove the right side cover. p. 121) Main work – Remove radiator cap E01113-11 – Loosen bleeder screw Guideline 3 turns – Tilt the vehicle slightly to the right. –...
  • Page 206 17 COOLING SYSTEM Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use an effective exhaust extraction system when starting or running the engine in an enclosed space.

  • Page 207: Changing The Coolant

    COOLING SYSTEM 17 17.6 Changing the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
  • Page 208 17 COOLING SYSTEM Main work – Position the motorcycle upright. – Place a suitable container under the engine. – Remove screw E01114-10 – Remove radiator cap – Completely drain the coolant. – Mount and tighten screw with a new seal ring. Guideline Screw plug, water 10 Nm (7.4 lbf ft)
  • Page 209 COOLING SYSTEM 17 – Loosen bleeder screw Guideline 3 turns – Tilt the vehicle slightly to the right. – Pour in coolant until it emerges without bubbles at the bleeder screw, and then mount and tighten the bleeder screw immediately. Coolant ( p.
  • Page 210 17 COOLING SYSTEM – Stop the engine and allow it to cool down. – When the engine is cool, check the coolant level in the radia- tor and, if necessary, add coolant. – Remove the cover of compensating tank and top up the coolant level up to the MAX marking.

  • Page 211: Tuning The Engine 18

    TUNING THE ENGINE 18 18.1 Checking the clutch lever play Note Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip. – Check the free travel of the clutch lever each time before using the motorcycle. –...

  • Page 212: Adjusting Play In The Clutch Lever

    18 TUNING THE ENGINE 18.2 Adjusting play in the clutch lever – Move the handlebar to the straight-ahead position. – Push back sleeve – Loosen lock nut – Adjust the play in the clutch level by turning adjusting screw Guideline 1 …...

  • Page 213: Service Work On The Engine 19

    SERVICE WORK ON THE ENGINE 19 19.1 Checking the engine oil level Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Check the engine oil level. Info After switching off the engine, wait one minute before checking the level.

  • Page 214: Changing The Engine Oil And Oil Filter, Cleaning The Oil Screens

    19 SERVICE WORK ON THE ENGINE 19.2 Changing the engine oil and oil filter, cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden. – Wear suitable protective clothing and safety gloves. –...
  • Page 215 SERVICE WORK ON THE ENGINE 19 Main work – Place a suitable container under the engine. – Remove oil drain plug with the O-ring. – Remove oil screen with the O-ring. – Remove screw plug with oil screen – Completely drain the engine oil. –...
  • Page 216 19 SERVICE WORK ON THE ENGINE – Remove screws . Take off oil filter cover with the O- ring. – Pull oil filter out of the oil filter housing. – Completely drain the engine oil. – Thoroughly clean the parts and sealing surface. E01120-10 –...
  • Page 217 SERVICE WORK ON THE ENGINE 19 – Remove filler plug from the clutch cover together with the O-ring, and fill up with engine oil. Engine oil 1.7 l (1.8 qt.) Engine oil (SAE 15W/50) p. 247) – Mount and tighten the filler plug together with the O-ring. Danger 401955-12 Danger of poisoning Exhaust gases are toxic and...

  • Page 218: Adding Engine Oil

    19 SERVICE WORK ON THE ENGINE 19.3 Adding engine oil Info Too little engine oil or poor-quality engine oil results in premature wear to the engine. Main work – Remove the oil filler plug with the O-ring from the clutch 0 0 1 cover and fill up with engine oil.
  • Page 219 SERVICE WORK ON THE ENGINE 19 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use an effective exhaust extraction system when starting or running the engine in an enclosed space.

  • Page 220: 20 Cleaning, Care

    20 CLEANING, CARE 20.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...
  • Page 221 CLEANING, CARE 20 – Close off the exhaust system to keep water from entering. – Remove loose dirt first with a soft jet of water. – Spray heavily soiled parts with a normal commercial motorcy- cle cleaner and then brush off with a soft brush. Motorcycle cleaner ( p.
  • Page 222 20 CLEANING, CARE Warning Danger of accidents Moisture and dirt impair the brake system. – Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs. – After cleaning, ride the vehicle a short distance until the engine warms up.

  • Page 223: Checks And Maintenance Steps For Winter Operation

    CLEANING, CARE 20 – Treat all painted parts with a mild paint care product. Perfect Finish and high gloss polish for paints ( p. 250) Info Do not polish parts that were matte when delivered as this would strongly impair the material quality. –...
  • Page 224 20 CLEANING, CARE – Clean the motorcycle. ( p. 218) – Clean the brakes. Info After EVERY trip on salted roads, thoroughly clean the motorcycle and, in particular, the brake calipers and brake linings while cooled and installed with cold water and dry carefully.

  • Page 225: Storage 21

    STORAGE 21 21.1 Storage Info If you plan to garage the motorcycle for a longer period, perform the following steps or have them per- formed. Before storing the motorcycle, check all parts for function and wear. If service, repairs, or replacements are necessary, you should do this during the storage period (less workshop overload).
  • Page 226 21 STORAGE – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with the rear lifting gear. ( p. 108) – Lift the motorcycle with the front lifting gear. ( p.

  • Page 227: Preparing For Use After Storage

    STORAGE 21 21.2 Preparing for use after storage – Take the motorcycle off the front lifting gear. ( p. 113) – Remove the rear of the motorcycle from the lifting gear. p. 110) – Install the battery. p. 179) – Set the clock.

  • Page 228: 22 Troubleshooting

    Operating error Carry out the start procedure. p. 88) – Fault in fuel injection system Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. – Engine has too little power Air filter is very dirty Change the air filter.
  • Page 229 – Malfunction in ABS Read out the ABS fault memory using the Husqvarna Motorcycles diagnos- tics tool. – High oil consumption Engine vent hose bent Route the vent hose without bends or...
  • Page 230 22 TROUBLESHOOTING Faults Possible cause Action – High oil consumption Engine oil level too high Check the engine oil level. ( p. 211) – Engine oil too thin (low viscos- Change the engine oil and oil filter and ity) clean the oil screens. p.

  • Page 231: Technical Data 23

    TECHNICAL DATA 23 23.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 373 cm³ (22.76 cu in) Stroke 60 mm (2.36 in) Bore 89 mm (3.5 in) Compression ratio 12.6:1 Control DOHC, 4 valves controlled via cam lever, chain drive Valve diameter, intake 36 mm (1.42 in) Valve diameter, exhaust 29 mm (1.14 in)

  • Page 232: Engine Tightening Torques

    23 TECHNICAL DATA Transmission ratio 1st gear 12:32 2nd gear 14:26 3rd gear 19:27 4th gear 21:24 5th gear 23:22 6th gear 25:21 Mixture preparation Electronically controlled fuel injection Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V, 230 W BOSCHVR5NEU Spark plug...
  • Page 233 TECHNICAL DATA 23 Screw, gear sensor 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, ignition pulse generator 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, retaining bracket 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, retaining bracket, stator 8 Nm (5.9 lbf ft) Loctite ®...
  • Page 234 23 TECHNICAL DATA Screw, chain securing guide 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, clutch cover 12 Nm (8.9 lbf ft) Screw, clutch spring 10 Nm (7.4 lbf ft) Screw, engine case M6x35 12 Nm (8.9 lbf ft) Loctite ®...
  • Page 235 TECHNICAL DATA 23 Screw, retaining bracket, shaft 12 Nm (8.9 lbf ft) Loctite ® 243™ seal ring, clutch cover Screw, shift drum locating 12 Nm (8.9 lbf ft) Loctite ® 243™ Screw, starter motor 12 Nm (8.9 lbf ft) Screw, timing chain tensioner 12 Nm (8.9 lbf ft) Screw, timing chain tensioning rail 12 Nm (8.9 lbf ft)
  • Page 236 23 TECHNICAL DATA Screw, camshaft drive sprocket 36 Nm (26.6 lbf ft) Loctite ® 243™ Screw, cylinder head 1st stage 30 Nm (22.1 lbf ft) 2nd stage 60 Nm (44.3 lbf ft) Thread is oiled, head flat is greased Screw, rotor 105 Nm (77.4 lbf ft) Loctite ®...

  • Page 237: Capacities

    TECHNICAL DATA 23 23.3 Capacities 23.3.1 Engine oil Engine oil 1.7 l (1.8 qt.) Engine oil (SAE 15W/50) ( p. 247) 23.3.2 Coolant Coolant 1.2 l (1.3 qt.) Coolant ( p. 246) 23.3.3 Fuel Total fuel tank capacity, approx. 9.5 l (2.51 US gal) Super unleaded (ROZ 95/RON 95/PON 91) ( p.
  • Page 238 23 TECHNICAL DATA Suspension travel front 142 mm (5.59 in) rear 150 mm (5.91 in) Brake discs - diameter front 320 mm (12.6 in) rear 230 mm (9.06 in) Brake discs - wear limit front 4.5 mm (0.177 in) rear 3.6 mm (0.142 in) Tire air pressure, solo front...

  • Page 239: Electrical System

    TECHNICAL DATA 23 Weight without fuel, approx. 148 kg (326 lb.) Maximum permissible front axle load 135 kg (298 lb.) Maximum permissible rear axle load 230 kg (507 lb.) Maximum permissible overall weight 355 kg (783 lb.) 23.5 Electrical system Battery HTZ12A-BS Battery voltage: 12 V...

  • Page 240: Tires

    150/60 R 17 M/C 66H TL Metzeler Sportec M5 Interact Metzeler Sportec M5 Interact The tires specified represent one of the possible series production tires. Additional information is available in the Service section under: www.husqvarna-motorcycles.com 23.7 Fork Fork article number 05.58.6Q.07...

  • Page 241: Shock Absorber

    TECHNICAL DATA 23 23.8 Shock absorber Shock absorber article number 01.58.4Q.07 Shock absorber WP Performance Systems 4614 Spring preload Standard 5 clicks Full payload 10 clicks Static sag 13 mm (0.51 in) Riding sag 46 mm (1.81 in) Inbuilt length 304 mm (11.97 in) Spring rate Medium (standard)
  • Page 242 23 TECHNICAL DATA Remaining nuts, chassis 4 Nm (3 lbf ft) Remaining screws, chassis 4 Nm (3 lbf ft) Nut, chain guard 7 Nm (5.2 lbf ft) Remaining nuts, chassis 5 Nm (3.7 lbf ft) Remaining screws, chassis 5 Nm (3.7 lbf ft) Screw, anti-rotation lock, handle- 4 Nm (3 lbf ft) bar stub...
  • Page 243 TECHNICAL DATA 23 Nut, radiator fan 3 Nm (2.2 lbf ft) Loctite ® 243™ Remaining nuts, chassis 10 Nm (7.4 lbf ft) Remaining screws, chassis 10 Nm (7.4 lbf ft) Screw, air filter box 3 Nm (2.2 lbf ft) Screw, brake line guide 7 Nm (5.2 lbf ft) Screw, brake line holder 6 Nm (4.4 lbf ft)
  • Page 244 23 TECHNICAL DATA Screw, fuel tank fastening 8 Nm (5.9 lbf ft) Screw, handlebar stub 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, headlight 5 Nm (3.7 lbf ft) Screw, headlight fixation on triple 7 Nm (5.2 lbf ft) clamp Screw, license plate holder 5 Nm (3.7 lbf ft)
  • Page 245 TECHNICAL DATA 23 Screw, engine bearer 22 Nm (16.2 lbf ft) Screw, fork stub 15 Nm (11.1 lbf ft) Screw, front brake caliper 30 Nm (22.1 lbf ft) Loctite ® 243™ Screw, front brake disc 35 Nm (25.8 lbf ft) Loctite ®...
  • Page 246 23 TECHNICAL DATA Remaining screws, chassis 45 Nm (33.2 lbf ft) Screw, foot brake lever 30 Nm (22.1 lbf ft) Loctite ® 243™ Screw, grab handle 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, handlebar support 20 Nm (14.8 lbf ft) Screw, license plate holder M10x30 45 Nm (33.2 lbf ft)
  • Page 247 TECHNICAL DATA 23 Nut, steering head M30x1 1st stage 55 Nm (40.6 lbf ft) 2nd stage (loosen, counterclock- wise) 2 turns 3rd stage 5 Nm (3.7 lbf ft)

  • Page 248: 24 Substances

    24 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 Motorex ®...
  • Page 249 SUBSTANCES 24 The mixture ratio must be adjusted to the necessary antifreeze protection. Use distilled water if the coolant needs to be diluted. The use of premixed coolant is recommended. Observe the coolant manufacturer specifications for antifreeze protection, dilution and miscibility (compatibility) with other coolants.
  • Page 250 24 SUBSTANCES Fork oil (SAE 5) Standard/classification – SAE ( p. 251) (SAE 5) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that pos- sess the corresponding properties. Recommended supplier Motorex ®...

  • Page 251: Auxiliary Substances 25

    AUXILIARY SUBSTANCES 25 Chain cleaner Recommended supplier Motorex ® – Chain Clean Chain lube for road use Guideline Recommended supplier Motorex ® – Chainlube Road Fuel additive Recommended supplier Motorex ® – Fuel Stabilizer Long-life grease Recommended supplier Motorex ® –...
  • Page 252 25 AUXILIARY SUBSTANCES Motorcycle cleaner Recommended supplier Motorex ® – Moto Clean Perfect Finish and high gloss polish for paints Recommended supplier Motorex ® – Moto Polish & Shine Preserving materials for paints, metal and rubber Recommended supplier Motorex ® –...

  • Page 253: Standards 26

    STANDARDS 26 JASO T903 MA Different technical development directions required a separate specification for motorcycles – the JASO T903 MA standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.

  • Page 254: 27 Index Of Special Terms

    27 INDEX OF SPECIAL TERMS Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...

  • Page 255: List Of Abbreviations 28

    LIST OF ABBREVIATIONS 28 Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...

  • Page 256: 29 List Of Symbols

    Malfunction indicator lamp lights up yellow – The OBD has detected an error in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles work- shop. ABS warning lamp lights up yellow – Status or error messages relating to ABS.
  • Page 257 INDEX INDEX Brake discs checking ......146 ABS ......144 Brake fluid ABS fuses front brake, adding .
  • Page 258 INDEX Chain tension shift warning light ....61 adjusting ......139 Time Trip 1 .
  • Page 259 INDEX Engine oil Fuse adding ......216 individual power consumers, changing ..187 changing .
  • Page 260 INDEX Parking ......98 License plate holder Passenger foot pegs ....45 installing .
  • Page 261 INDEX Riding ......91 Side cover, left starting off ......90 installing .
  • Page 262 INDEX electrical system ....237 engine ......229 Units engine tightening torques .
  • Page 263 *3402207en* 3402207en 01/2018 Husqvarna Motorcycles GmbH Photo: Mitterbauer, Stallhofnerstraße 3 5230 Mattighofen Austria Husqvarna Motorcycles GmbH www.husqvarna-motorcycles.com...

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