Sony KDL-43W660F Service Manual
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Sony KDL-43W660F Service Manual

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2018/06/19 09:29:32 (GMT+09:00)
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (UNIQUE)
ORIGINAL MANUAL ISSUE DATE:
Version
1
2
3
4
5
05/5/2018 1. Add destination E41 (pg. 3, 48, 51, 53, 56)
Date
Subject
st
02/2018
1
Issue
04/2108
Add destination HK5, PL1 & TW6 (pg.48, 51, 53, 56)
04/2018
Correct model name for TW6 and PL1 (pg.3)
05/2018
1. Add destination IN5 for CTTI plant (pg.48, 51, 53, 56)
2. Update board name LKP1 --> LKP2 for 50" (pg.13)
2. Correct Sheet Thermal(BM) part number for HK5, TW6, PL1 (pg. 48)
3. Correct ASSY,FALL LOCK,BELT LL part number for HK5, TW6, PL1 (pg. 51)
4. Correct CORD SET, POWER-SUPPLY part number for HK5 (pg. 51)
GN4 CHASSIS
Segment : CP
LCD TV
9-888-746-P5
For SM - Common , please refer :
9-888-746-0x
SYS SET

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Summary of Contents for Sony KDL-43W660F

  • Page 1 2018/06/19 09:29:32 (GMT+09:00) HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL (UNIQUE) GN4 CHASSIS ORIGINAL MANUAL ISSUE DATE: Segment : CP Version Date Subject 02/2018 Issue 04/2108 Add destination HK5, PL1 & TW6 (pg.48, 51, 53, 56) 04/2018 Correct model name for TW6 and PL1 (pg.3) 05/2018 1.
  • Page 2 2018/06/19 09:29:32 (GMT+09:00) SERVICE MANUAL (UNIQUE) GN4 CHASSIS Segment : CP LCD TV SYS SET...
  • Page 3 2018/06/19 09:29:32 (GMT+09:00) MODEL LIST MODEL REMOTE DESTINATION KLV-43W662F RMT-TX301P KDL-43W660F RMT-TX300E AF1, E51, IA2, MY1, TH8,HK5, RMT-TX300P VN3, E41 RMT-TX300T KDL-43W667F RMT-TX300P KLV-50W662F RMT-TX301P KDL-50W660F RMT-TX300E RMT-TX300P AF1, E51, IA2, MY1, TH8, VN3, E41 RMT-TX300T KDL-50W667F RMT-TX300P SYS SET...

  • Page 4: Table Of Contents

    2018/06/19 09:29:32 (GMT+09:00) TABLE OF CONTENTS Section Title Page SAFETY NOTES How to Remove Rear Cover ..………………………...….. 1-1. DIAGRAMS Circuit Board Location …..………………...…………….. 2-1. Wire Dressing ………………………………………………. 2-2. DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS 3-1. KDL-43W66*F/KLV-43W66*F………………………………… KDL-43W66*F/KLV-43W66*F ……………..………………… 3-2. Please refer Service Manual – Common for below information ...
  • Page 5 2018/06/19 09:29:32 (GMT+09:00) SECTION 1 DISSASSEMBLY AND REMOVAL CAUTION RC Disassembly method and caution 1.Dummy Card PCMCIA dismantle guide (before removing rear cover) Pull up dummy card PCMCIA SYS SET...
  • Page 6 2018/06/19 09:29:32 (GMT+09:00) RC Disassembly method and caution 1. Screw type & qty to disassemble RC 43” 50” Reference 43” 50” Remarks 4-167-019-22 Screw, +PSW M3X8 7-685-647-79 Screw, +BVTP 3X10 Type 2 IT-3 SYS SET...
  • Page 7 2018/06/19 09:29:32 (GMT+09:00) RC Disassembly method and caution 2. Disassemble bottom hook Confirm hook position 1 hand hold top RC to unhook 1 hand push ruler to insert at hook area Note: Please wrap end of ruler with 3. Disassemble the rear cover tape to avoid part scratch/damage Lift the bottom rear cover up Release the rear cover from set...
  • Page 8 2018/06/19 09:29:32 (GMT+09:00) Sharp Edge Information Caution Point: Please wear glove while removing rear cover to avoid sharp edge At bottom area as shown in figure below. Sharp edge corner Sharp edge corner SYS SET...
  • Page 9 2018/06/19 09:29:32 (GMT+09:00) Method 1: Disassemble In Set Condition Hold here for both L&R sides 3. Pull Guide Light out 2. Rotate Guide Light slightly 1. Hold the end of Guide Light Note: Ensure Hook is not broken Prepare replaceable new part in case hook broken SYS SET...
  • Page 10 2018/06/19 09:29:32 (GMT+09:00) Method 2: Disassemble Bezel First Step 1: Disassemble entire Bezel from P-mod/Set together with guide light (PTT) A attached. SYS SET...
  • Page 11 2018/06/19 09:29:32 (GMT+09:00) Method 2: Disassemble Bezel First Step 2: Use a jig or pen to press on this hook area while pull the guide light (PTT) A out Press this hook area here Press this hook area here Pull guide light out Step 3: Repeat Step 2 at this circled area also SYS SET...
  • Page 12 2018/06/19 09:29:32 (GMT+09:00) It is difficult to remove the Light Guide from Bezel Lock (Hook) without damaging the Hook. SYS SET...

  • Page 13: Diagrams

    2018/06/19 09:29:32 (GMT+09:00) SECTION 2 DIAGRAMS 2.1 Circuit Board Location 2-1-1. 43” BPA BOARD UNIVERSAL SIL-TU LKP1 BOARD SWITCH CARD, WIRELESS LAN UNIT 2-1-2. 50” BPA BOARD UNIVERSAL SIL-TU SWITCH CARD, WIRELESS LAN UNIT LKP2 BOARD SYS SET...

  • Page 14: Wire Dressing

    2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” CONNECT INFORMATION Overall View CONNECT INFORMATION 1 Overall View SYS SET...

  • Page 15: Information

    2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” INFORMATION 3 INFORMATION 2 INFORMATION 4 INFORMATION 5 SYS SET...

  • Page 16: Information

    2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” INFORMATION 6 CONNECT 40P Overall View CONNECT INFORMATION 1 Overall View SYS SET...

  • Page 17: Information

    2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” INFORMATION 3 INFORMATION 2 INORMATION 4 INFORMATION 5 SYS SET...

  • Page 18: Information

    2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” TAPE INFORMATION 51P Overall View INFORMATION 1 CONNECT 51P Overall View SYS SET...
  • Page 19 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” INFORMATION 2 INFORMATION 3 CONNECT Overall View TAPE Overall View SYS SET...
  • Page 20 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” TAPE CONNECT 5P Overall View Overall View INFORMATION INFORMATION 1 SYS SET...
  • Page 21 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” INFORMATION 2 INFORMATION 3 WIRE DRESSING CONNECT Overall View Overall View SYS SET...
  • Page 22 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” CONNECT INFORMATION Overall View CONNECT Overall View SYS SET...
  • Page 23 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” WIRE DRESSING Overall View WIRE DRESSING Overall View SYS SET...
  • Page 24 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” INFORMATION TAPE Overall View TAPE TAPE Overall View Overall View SYS SET...
  • Page 25 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” CONNECT Overall View WIRE DRESSING Overall View SYS SET...
  • Page 26 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” CONNECT Overall View WIRE DRESSING Overall View SYS SET...
  • Page 27 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” INFORMATION INFORMATION 2 INFORMATION 3 INFORMATION 5 INFORMATION 4 SYS SET...
  • Page 28 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” INFORMATION INFORMATION 1 INFORMATION 2 INFORMATION 3 INFORMATION 4 SYS SET...
  • Page 29 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 43” INFORMATION INFORMATION INFORMATION INFORMATION SYS SET...
  • Page 30 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” CONNECT TAPE Overall View Overall View INFORMATION CONNECT Overall View SYS SET...
  • Page 31 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION 1 INFORMATION 2 INFORMATION 3 INFORMATION 4 SYS SET...
  • Page 32 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION 5 INFORMATION 6 CONNECT 40P CONNECT Overall View Overall View SYS SET...
  • Page 33 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION 1 INFORMATION 2 INFORMATION 3 INFORMATION 4 SYS SET...
  • Page 34 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION 5 TAPE Overall View INFORMATION CONNECT 51P Overall View SYS SET...
  • Page 35 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION 1 INFORMATION 2 INFORMATION 3 CONNECT Overall View SYS SET...
  • Page 36 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION TAPE Overall View TAPE Overall View SYS SET...
  • Page 37 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” TAPE CONNECT 5P Overall View Overall View INFORMATION CONNECT Overall View SYS SET...
  • Page 38 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” WIRE DRESSING Overall View WIRE DRESSING Overall View SYS SET...
  • Page 39 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION 1 INFORMATION 2 CONNECT Overall View CONNECT WIRE DRESSING Overall View Overall View SYS SET...
  • Page 40 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION 1 CONNECT Overall View TAPE INFORMATION Overall View SYS SET...
  • Page 41 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” TAPE INFORMATION Overall View CONNECT Overall View SYS SET...
  • Page 42 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” WIRE DRESSING Overall View CONNECT Overall View SYS SET...
  • Page 43 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” WIRE DRESSING Overall View TAPE TAPE Overall View Overall View SYS SET...
  • Page 44 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION 1 INFORMATION 2 INFORMATION 4 INFORMATION 3 SYS SET...
  • Page 45 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION 1 INFORMATION 2 INFORMATION 4 INFORMATION 3 SYS SET...
  • Page 46 2018/06/19 09:29:32 (GMT+09:00) 2.2 Wire Dressing 50” INFORMATION INFORMATION INFORMATION INFORMATION SYS SET...

  • Page 47: Disassembly, Exploded Views And Other Parts

    2018/06/19 09:29:32 (GMT+09:00) SECTION 3 DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS •Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. •...
  • Page 48 2018/06/19 09:29:32 (GMT+09:00) 3-1. KDL-43W66*F/KLV-43W66*F Disassembly, Exploded View KLV- KDL-43W660F KDL-43W667F 43W662F REF. NO. PART NO. DESCRIPTION (S0EM) (3,000,001- 4,000,000) • REAR COVER (SM PTT) A 4-724-444-01 • • • • • • • • • • REAR COVER (SM PTT) A •...
  • Page 49 2018/06/19 09:29:32 (GMT+09:00) 3-1. KDL-43W66*F/KLV-43W66*F Screws *under board Torque Screw Type Quantity (N.m) SCREW +BVTP 3X10 7-685-647-79 0.6 ± 0.1 TYPE2 IT-3 SCREW, +PSW M3X8 4-167-019-22 0.4 ± 0.05 SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 SCREW, +LH M3x3(PUC) 4-690-738-01 0.4 ±...
  • Page 50 2018/06/19 09:29:32 (GMT+09:00) 3-1. KDL-43W66*F/KLV-43W66*F Connectors WILL BE UPDATED SOON REF. PART NO. DESCRIPTION REMARKS 1-910-806-20 HARNESS ASSY CN9602(BPA/BPE)-CN1(3KEY)-CN100(HKT) / CN4001(LKP1)-SP(1) 1-912-553-11 FLEXIBLE FLAT CABLE 51P CN8500(BPA)-TCON (1) 1-912-563-11 FLEXIBLE FLAT CABLE 5P CN9500(BPA)-WIFI (1) 1-912-582-11 FLEXIBLE FLAT CABLE 40P CN9601(BPA)-CN9901(LKP1)(1) SYS SET...
  • Page 51 2018/06/19 09:29:32 (GMT+09:00) 3-1. KDL-43W66*F/KLV-43W66*F Other Parts KDL-43W660F KLV-43W662F KDL-43W667F PART NO DESCRIPTION (S0EM) (3,000,001- 4,000,000) • AC ADAPTOR(60W) • • • • • • • 1-493-148-22 AC ADAPTOR(60W) 1-493-148-41 • • AC ADAPTOR (60W) 1-493-482-11 • AC ADAPTOR (60W) 1-493-332-22 •...

  • Page 52: Kdl-43W66*F/Klv-43W66*F

    2018/06/19 09:29:32 (GMT+09:00) SECTION 3 DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS •Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. •...
  • Page 53 2018/06/19 09:29:32 (GMT+09:00) 3-2. KDL-50W66*F/KLV-50W66*F Disassembly, Exploded View KDL-50W660F KLV-50W662F KDL-50W667F REF. NO. PART NO. DESCRIPTION (S0EM) (3,000,001- 4,000,000) • • • • • • • 4-724-445-01 REAR COVER (M PTT) A • • • REAR COVER (M PTT) A 4-724-445-02 •...
  • Page 54 2018/06/19 09:29:32 (GMT+09:00) 3-2. KDL-50W66*F/KLV-50W66*F Screws *under board Screw Type Quantity Torque (N.m) SCREW +BVTP 3X10 7-685-647-79 0.6 ± 0.1 TYPE2 IT-3 SCREW, +PSW M3X8 4-167-019-22 0.4 ± 0.05 SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 SCREW, +LH M3x3(PUC) 4-690-738-01 0.4 ±...
  • Page 55 2018/06/19 09:29:32 (GMT+09:00) 3-2. KDL-50W66*F/KLV-50W66*F Connectors WILL BE UPDATED SOON REF. PART NO. DESCRIPTION REMARKS 1-910-806-22 HARNESS ASSY CN9602(BPA/BPE)-CN1(3KEY)-CN100(HKT) / CN4001(LKP2)-SP(1) 1-912-551-11 FLEXIBLE FLAT CABLE 51P CN8500(BPA)-SOURCE BOARD (1) 1-912-569-11 FLEXIBLE FLAT CABLE 5P CN9500(BPA)-WIFI (1) 1-912-584-11 FLEXIBLE FLAT CABLE 40P CN9601(BPA)-CN9901(LKP2)(1) SYS SET...
  • Page 56 2018/06/19 09:29:32 (GMT+09:00) 3-2. KDL-50W66*F/KLV-50W66*F Other Parts KDL-50W660F KLV-50W662F KDL-50W667F PART NO. DESCRIPTION (S0EM) (3,000,001-4,000,000) • • • • • • • • • 1-493-490-11 AC ADAPTOR (120W) • 1-493-490-21 AC ADAPTOR (120W) • 1-493-488-21 AC ADAPTOR (120W) • 1-493-488-11 AC ADAPTOR (120W) •...
  • Page 57 2018/06/19 09:29:32 (GMT+09:00) Sony EMCS (Malaysia) Sdn. Bhd. English RDCM 9-888-746-P5 © 2018.05 SYS SET...

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