ABB JSHD4 Original Instructions Manual

3-position device
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Original Instructions
JSHD4
3-position device
ABB Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden
www.abb.com/jokabsafety

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Summary of Contents for ABB JSHD4

  • Page 1 Original Instructions JSHD4 3-position device ABB Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden www.abb.com/jokabsafety...
  • Page 2 LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THESE PRODUCTS, WHETHER THE CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on which liability is asserted.
  • Page 3: Table Of Contents

    Overview of models........................17 Individual parts, installed by the user ........................17 Complete handles, ready for use ..........................17 Accessories ................................18 Technical data ..........................19 Dimensions ................................20 EC Declaration of conformity ....................... 21 2TLC172072M0201, rev. F www.abb.com/jokabsafety 2018-06-01...
  • Page 4: Introduction

    The purpose of these instructions is to describe the 3-position device JSHD4 and to provide the necessary information required for installation, operation and maintenance. These instructions also contain the information necessary to connect JSHD4 to a safety loop. Please note that JSHD4 can connect to both relays in the RT-series and to safety PLC Pluto.
  • Page 5: Overview

    3-position device. This is useful if there is a risk that the device could be used improperly. JSHD4 is based on a modular system which makes it possible to assemble a complete three-position device with different top parts (handle) and bottom parts (which may have different cables or connectors, AS-i nodes, emergency stops, etc.
  • Page 6: Functional Description

    The anti-cheat unit Many variants of JSHD4 can be fitted with a sensor that prevents improper use of the actuator (e.g., by keeping the 3-position buttons in the ON position using a rubber band or similar). The sensor detects a human hand and the small movements/vibrations that are natural when a handle is being held in one hand.
  • Page 7: Connections

    2 ) S2 - Enabled 3 ) S1 – Common 4 ) S1 - Enabled 5 ) S2 - Disabled 5-pin screw terminal block Electrical connections – JSHD4-2, -3, -4, -5 LED 1 LED 2 Female pin in 2 x 8 Molex female Description...
  • Page 8: Anti-Cheat-Board

    Note: 5-pin M12 male connector. Designed exclusively for top part JSHD4-1. Internally connected for adapting to safety relays in the RT series and Pluto safety PLC. Anti-cheat-board is not an option. 2TLC172072M0201, rev. F www.abb.com/jokabsafety...
  • Page 9 M12 8-pin male M12 8-pin male Note: Connect the connector seen connector seen cables from the from the cable side from the cable side emergency stop to the connector on the top part. 2TLC172072M0201, rev. F www.abb.com/jokabsafety 2018-06-01...
  • Page 10 * Note: The COM signal must be +24 VDC to allow the LEDs to function properly. Note: Bottom part AK is designed to replace the old JSHD4, but requires that the two extra buttons S3 and S4 are fed from the common pin F. The anti-cheat-board is not an option.
  • Page 11 Note: 10-pin screw terminal block with internal connection designed for safety relays in the RT series and Pluto safety PLC. Designed for manually connected cable, and holder for Eden sensor (Eva). Anti-cheat-board is an option. 2TLC172072M0201, rev. F www.abb.com/jokabsafety 2018-06-01...
  • Page 12: Connection Example

    Connection example Connection example – JSHD4-2-AB-A connected to RT6 safety relay via the 12-pin cable HK10 Handle JSHD4-2 Anti-cheat-board Anti-cheat Bottom part Cable HK10 Test/Auto reset Safety relay RT6 24 VDC Note: The anti-cheat-board is connected in series with the first 3-position button (S1). The monitored reset (input X1) is required to maintain the highest level of safety.
  • Page 13: Installation And Maintenance

    5. Connect connectors (B) and (E). 6. Press the bottom part (F) towards the handle and tighten the screws (G). Installation of JSM55 JSM 55 is designed to fit ABB Jokab Safety Quick-Guard aluminium profiles, but can be used on any flat surface.
  • Page 14: Installation Instructions

    Warning! In the event of a functional stop or damage to the product contact your nearest ABB Jokab Safety representative/distributor. Do not try to repair the product yourself since it may cause permanent damage to the product and impair product safety with the risk of serious personal injury.
  • Page 15: Operation

    The buttons are not safe and may only be used for subordinate functions. Anti-cheat-protection The anti-cheat protection has two requirements that must be met in order to determine whether JSHD4 is being used properly. 1 ) A capacitance sensor determines whether the device is being held by hand.
  • Page 16: Led Display

    LED display This section does not apply to JSHD4-1. LEDs on the top side of the device: Green Description A) No power, or LEDs not connected, OR B) Power available, safety switch 1 in OK position (position 2) but anti-cheat-board not OK Power available, safety switch 1 not in OK position (position 1 or 3) Power available, unit defective, bypassed, or improperly connected.
  • Page 17: Overview Of Models

    A complete list of all parts with a description and possible combinations are available on www.abb.com/jokabsafety. Individual parts, installed by the user Type Part number Description JSHD4-1 2TLA020006R2100 Top part, no extra buttons, no LEDs, anti-cheat-board is not an option. JSHD4-2 2TLA020006R2200 Top part, top and front buttons, LEDs, anti-cheat-board is an option.
  • Page 18: Accessories

    Not all combinations of top and bottom parts are possible or useful. The table above shows the part number for the possible combinations. The combinations are stated according to JSHD4-X YY-Z, where X is the top part number, the YY letters are for the bottom part and Z (if available) A: anti-cheat-board included. An example of a complete order would be 2TLA019995R0000 JSHD4-1-AA or 2TLA019995R0700 JSHD4-2-AF-A.
  • Page 19: Technical Data

    Technical data Manufacturer Address ABB JOKAB SAFETY Varlabergsvägen 11 SE-434 39 Kungsbacka, Sweden Voltage supply Operating voltage 24 VDC ± 10% at + 20° C ambient temperature Permitted current 3-position push button per channel: Maximum 30VDC, 20mA, Minimum 10VDC, 8mA...
  • Page 20: Dimensions

    Dimensions Dimensions for JSHD4 NOTE! All measurements in millimetres. Dimensions for JSHD4-2 with bottom part AL NOTE! All measurements in millimetres. 2TLC172072M0201, rev. F www.abb.com/jokabsafety 2018-06-01...
  • Page 21: Ec Declaration Of Conformity

    EC Declaration of conformity ABB JOKAB SAFETY Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden www.abb.com/jokabsafety 2TLC172072M0201, rev. F www.abb.com/jokabsafety 2018-06-01...

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