Summary of Contents for Toro 04054 Greensmaster 800
Page 1
Form No. 3380-159 Rev C Greensmaster ® 800, 1000, and 1600 Mower Model No. 04054—Serial No. 314000001 and Up Model No. 04055—Serial No. 314000001 and Up Model No. 04056—Serial No. 314000001 and Up *3380-159* C Register at www.Toro.com. Original Instructions (EN)
Page 2
This manual uses two other words to highlight information. Genuine Toro spark arresters are approved by the USDA Important calls attention to special mechanical information Forestry Service.
Adjusting the Cut-Off Bar ........34 Safety ................4 Bedbar Identification ..........35 Safe Operating Practices........... 4 Setting the Machine to Match Turf Conditions ....36 Toro Mower Safety ..........6 Servicing the Bedbar ..........37 For Model 04054............. 6 Backlapping the Reel..........38 For Model 04055............. 6 Storage ................38...
Safety – Store fuel in containers specifically designed for this purpose. – Refuel outdoors only and do not smoke while This machine meets or exceeds CEN standard EN 836:1997, refuelling. ISO standard 5395:1990, and ANSI B71.4-2004 specifications in effect at the time of production when the Operator –...
• • Before leaving the operator's position: Remove equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such – stop on level ground; equipment with a portable container, rather than from a –...
• If major repairs are ever needed or if assistance is desired, contact an Authorized Toro Distributor. The following list contains safety information specific to Toro • Use only Toro-approved attachments and replacement products or other safety information that you must know that parts.
Measured values were determined according to the procedures outlined in EN 836. For Model 04056 Sound Power Level This unit has a guaranteed sound power level of 95 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-7355 1. Warning—toxic gas 4. Warning; disconnect the inhalation hazard; do spark plug wire and read not use the machine the instructions before...
Page 9
115-1614 1. Warning—read the Operator's Manual. 3. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Warning—do not operate the machine unless you are trained. 4. Warning—stay away from moving parts; keep all guards in place. 115-1720 1. Forward 3.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand. Spring Wheel shaft, right Install the transport wheel shafts. Wheel shaft, left Transport wheels (optional) Install the transport wheels (optional).
Adjusting the Handle 4. Squeeze the handle ends inward and install them on the mounting pins (Figure 1. Remove the hairpin cotters from the ring pins on each side of the mower (Figure 2. While supporting the handle, remove the ring pins from each side and raise or lower the handle to the desired operating position (Figure...
Figure 6 Figure 7 1. Kick stand 3. Spring stud 1. Right wheel shaft 2. Spring bracket 4. Spring 4. Torque the shaft to 88 to 101 N-m (65 to 75 ft-lb). 3. Mount the kick stand to each side of the frame with a 5.
Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure G017591 Figure 8 1. Locking clip 3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft.
Product Overview Controls G016976 Figure 11 Parking Brake G017592 The parking brake (Figure 12) is located at the base of the Figure 10 service brake. Fully engage the service brake and push the parking brake knob to allow the service brake to rest on the 1.
Reel Drive Lever Recoil Starter The reel drive lever (Figure 13) is located on the right front Pull the recoil starter handle (Figure 15) to start the engine. corner of the machine. The lever has two positions: Engage and Disengage. Move the lever forward to engage the reel or rearward to disengage the reel.
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Think Safety First Please carefully read all of the safety instructions and decals in the safety section.
DANGER WARNING In certain conditions, gasoline is extremely Gasoline is harmful or fatal if swallowed. Long-term flammable and highly explosive. A fire or explosion exposure to vapors can cause serious injury and from gasoline can burn you and others and can illness.
(Refer to the ground. Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL). 2. Place the traction lever into the Engage position and the engine controls in the starting position.
5. Move the choke lever halfway between the On and Off 3. Slide the wheels off of the shafts. positions when starting a cold engine. The choke may 4. Move the unit off of the kickstand. not be required when starting a warm engine. 6.
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 20 hours • Clean the fuel filter and cup. •...
Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the mower using a No. 2 multipurpose lithium base grease. A hand operated grease gun is recommended for best results. G016981 The grease fitting locations are as follows: Figure 20 •...
Engine Maintenance Servicing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Before each use or daily—Check the engine oil level. Every 50 hours—Change the engine oil. (More frequently in dusty or dirty conditions) The crankcase must be filled with approximately 21 fluid ounces of proper viscosity oil before staring.
5. Install the drain plug and refill the crankcase with the proper oil; refer to Checking the Engine Oil Level (page 16). Servicing the Air Cleaner Service Interval: Every 50 hours—Clean and oil the air cleaner foam element. (More often in dirty or dusty conditions) Every 100 hours—Replace the paper air filter element.
Fuel System 2. Clean around the spark plug and remove it from the cylinder head. Maintenance Important: Replace a cracked, fouled, or dirty spark plug. Do not sand blast, scrape, or clean electrodes because engine damage could result Cleaning the Fuel Filter from grit entering the cylinder.
Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If the service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment adjustment is required. or replacement. 1. Engage the service brake, push in on the parking brake 1.
Page 27
Figure 34 1. Service/Parking brake 2. Front jam nut Figure 32 cable 1. Rear pressure on service brake lever 5. Close the cover and secure the retainer. 3. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 33).
Belt Maintenance 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap allows visual Adjusting the Belts alignment of the bolts to the threaded inserts. 6.
Page 29
5. While maintaining a slight gap between the cover seal 2. Loosen the retainer securing the V-belt cover and pivot and the side plate, install each mounting bolt until the the cover open (Figure 40). threads engage in the insert. The gap allows visual alignment of the bolts to the threaded inserts.
8. To push or pull the machine easier without starting 8. Remove the 2 bolts and locknuts securing the right rear the engine, adjust the belt guide (Figure 41, inset) as bearing housing to the side plate (Figure 42). follows: 9.
Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, preferably If the traction control does not engage or it slips during a precision steel work plate. operation, an adjustment is required.
11. Test the cutting performance by inserting a long strip 3. Rotate the reel so that a blade crosses the bedknife edge of cutting performance paper (Toro part number between the first and second bedknife screw heads on 125-5610) between the reel and bedknife, perpendicular the right side of the cutting unit.
Figure 53 1. Cut-off bar Figure 51 2. Insert a 0.15 cm (0.060 inch) feeler gauge between the top of the reel and the bar and tighten the screws. 3. Ensure that the bar and reel are equal distances apart Adjusting the Grass Shield across the entire reel.
Bedbar Identification To determine if the bedbar is standard or aggressive, check the left bedbar mounting ears. If the mounting ears are rounded it is a standard bedbar. If the mounting ears have a notch in them, it is an aggressive bedbar (Figure 54).
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Set-up Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 120-2682-03 Standard Greensmaster 800 Less Standard Greensmaster 800 112-9281-01 Less Standard...
Rollers: Standard and Optional Part Number Description Mower Diameter/Material Comments 99-6240 Narrow Wiehle Greensmaster 800 50.8 mm (2.0 inches) Standard, 0.20 inch Spacing Aluminum 99-6241 Narrow Wiehle Greensmaster 50.8 mm (2.0 inches) Standard, 0.20 inch Spacing 1000 Aluminum 88-6790 Wide Wiehle Greensmaster 50.8 mm (2.0 inches) More Penetration, 0.43 inch...
2. Insert a 1/2 inch socket extension, connected to the backlapping machine, into the square hole in the center of the reel pulley. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT.
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.