Yamaha 1998 FZS600 5DM1-AE1 Manuals

Manuals and User Guides for Yamaha 1998 FZS600 5DM1-AE1. We have 1 Yamaha 1998 FZS600 5DM1-AE1 manual available for free PDF download: Service Manual

Yamaha 1998 FZS600 5DM1-AE1 Service Manual

Yamaha 1998 FZS600 5DM1-AE1 Service Manual (364 pages)

Brand: Yamaha | Category: Motorcycle | Size: 7.63 MB

Table of Contents

Gen Info

10
- Important Information
  4
- Periodic Inspections and
  5
- Table of Contents
  10
- Chapter 1
  12
- Motorcycle Identification
  12
- Important Information
  13
  - Lock Washers/Plates and Cotter Pins
    14
- Checking the Connections
  15
- Special Tools
  16
  - Specifications
    23
  - General Specifications
    23
  - Maintenance Specifications
    26
  - General Tightening Torque Specifications
    39
  - Cable Routing
    50
Table of Contents

56
Table of Contents

111
- Chapter 4 Overhauling the Engine
  113
- Removing the Engine
  113
  - Drive Sprocket and Exhaust Pipe
    113
  - Leads and Hoses
    115
  - Engine Bracket and Engine
    116
  - Installing the Engine
    117
- Camshaft
  118
  - Cylinder Head Covers
    118
  - Camshafts
    119
  - Removing the Camshafts
    120
  - Checking the Camshafts
    121
  - Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Guides
    122
  - Checking the Timing Chain Tensioner
    123
  - Installing the Camshafts
    123
- Cylinder Head
  126
  - Removing the Cylinder Heads
    127
  - Checking the Cylinder Heads
    127
  - Installing the Cylinder Head
    128
- Valves and Valve Springs
  129
  - Removing the Valves
    130
  - Checking the Valves and Valve Guides
    131
  - Checking the Valve Seats
    132
  - Checking the Valve Springs
    134
  - Checking the Valve Lifters
    134
  - Checking the Camshaft Cap
    135
  - Installing the Valves
    135
- Cylinder and Piston
  137
  - Removing the Cylinders and Pistons
    138
  - Checking the Cylinders and Pistons
    138
  - Checking the Piston Rings
    139
  - Checking the Piston Pins
    140
  - Installing the Piston and Cylinder
    141
- Clutch
  143
  - Clutch Cover
    143
  - Clutch
    144
  - Removing the Clutch
    146
  - Checking the Friction Plates
    146
  - Checking the Clutch Plates
    146
  - Checking the Clutch Springs
    147
  - Checking the Clutch Spring Plate
    147
  - Checking the Clutch Housing
    147
  - Checking the Clutch Boss
    148
  - Checking the Pressure Plate
    148
  - Checking the Clutch Push Rods
    148
  - Installing the Clutch
    148
- Shift Shaft
  151
  - Checking the Shift Shaft
    152
  - Installing the Shift Shaft
    152
  - Stator Coil
    153
  - Ac Magneto and Starter Clutch
    153
  - Starter Clutch
    154
  - Ac Magneto Rotor
    155
  - Removing the Starter Clutch
    156
  - Removing the Ac Magneto
    156
  - Checking the Starter Clutch
    157
  - Installing the Ac Magneto
    158
  - Installing the Starter Clutch
    158
- Oil Pan and Oil Strainer
  159
  - Oil Strainer
    159
  - Oil Pump
    160
  - Removing the Oil Pan
    162
  - Checking the Oil Pump
    162
  - Checking the Relief Valve
    162
  - Checking the Oil Strainer
    163
  - Checking the Oil Nozzle
    163
  - Assembling the Oil Pump
    163
  - Installing the Oil Pump
    164
  - Installing the Oil Strainer
    164
  - Installing the Oil Pan
    164
- Crankcase
  166
  - Disassembling the Crankcase
    166
  - Assembling the Crankcase
    167
- Crankshaft
  171
  - Connecting Rod
    172
  - Removing the Crankshaft Assembly
    173
  - Removing the Connecting Rods
    173
  - Checking the Crankshaft and Connecting Rods
    173
  - Installing the Connecting Rods
    178
  - Installing the Crankshaft
    180
- Transmission
  181
  - Checking the Transmission
    184
  - Installing the Transmission
    185
- Shift Drum and Shift Forks
  186
  - Checking the Shift Forks
    187
  - Checking the Shift Drum Assembly
    187
  - Installing the Shift Forks and Shift Drum Assembly
    187
    
    Cooling System
    192
    
    Water Pump
    199
Table of Contents

218
- Front Wheel and Brake Discs
  220
- Chapter 7
  221
- Front Wheel
  221
- Checking the Front Wheel
  222
- Removing the Front Wheel
  222
- Checking the Brake Discs
  224
- Installing the Front Wheel
  225
- Adjusting the Front Wheel Static Balance
  226
- Rear Wheel, Brake Disc and Rear Wheel Sprocket
  227
  - Rear Wheel
    227
  - Brake Disc and Rear Wheel Sprocket
    228
  - Removing the Rear Wheel
    230
  - Checking the Rear Wheel
    230
  - Checking and Replacing the Rear Wheel Sprocket
    231
  - Installing the Rear Wheel
    231
  - Adjusting the Rear Wheel Static Balance
    232
- Front and Rear Brakes
  233
- Front Fork
  259
  - Removing the Front Fork Legs
    262
  - Disassembling the Front Fork Legs
    262
  - Checking the Front Fork Legs
    263
  - Assembling the Front Fork Legs
    264
  - Installing the Front Fork Legs
    266
- Handlebar
  267
  - Removing the Handlebar
    269
  - Checking the Handlebar
    269
  - Installing the Handlebar
    270
- Steering Head
  272
  - Lower Bracket
    272
  - Removing the Lower Bracket
    274
  - Checking the Steering Head
    274
  - Installing the Steering Head
    275
- Rear Shock Absorber and Relay Arm
  276
- Swingarm and Drive Chain
  281
  - Removing the Swingarm
    283
  - Checking the Swingarm
    284
  - Checking the Drive Chain
    285
  - Installing the Swingarm
    286
  - Installing the Drive Chain
    287
    
    Circuit Diagram
    293
    
    Electric Starting System
    305
    
    Charging System
    316
    
    Lighting System
    323
    
    Signal System
    326
    
    Fuel Pump System
    349
    
    Troubleshooting
    358
    
    Faulty Gear Shifting
    360
    
    Unstable Handling
    362

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