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Table of Contents
Related Manuals for Yamaha 2008 YZ 450 F
Summary of Contents for Yamaha 2008 YZ 450 F
- Page 1 Assembly Instructions YAMAHA YZ 450 F 2008 FAST part-no.: 9040...
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Page 2: Table Of Contents
LIST OF CONTENTS INTRODUCTION ..........3 1. -
Page 3: Introduction
INTRODUCTION Dear Customer, We would like to thank you for choosing our product and we wish to provide you with some information about this entirely unique and exclusive product, the FAST Box. In over 50 years of operation, the Sito Group has achieved a series of goals and advances that have con- tributed towards building a position of leadership in the aftermarket motorcycle exhaust system sector. -
Page 4: Technical Data
1. TECHNICAL DATA LeoVince FAST Kit 9040 Exhaust item X3 LeoVince 3659 (Slip-on <<X3>> MOTOCROSS/SUPERMOTO – Aluminum) 3660 (Full <<X3>> system - off-road RACING – Full Titanium “MOTOCROSS/SUPERMOTO”) FAST Electronic Control Unit (ECU) dimensions Size and weight Length 90.00 mm Width 64.00 mm Height... -
Page 5: General Guarantee Conditions
3. GENERAL GUARANTEE CONDITIONS 3.1 GUARANTEE SITO GRUPPO INDUSTRIALE S.p.A. guarantees its own products in accordance with current legislation. In particular it guarantees conformity defects by repair or replacement within a suitable period of time. Except where the customer’s request is for the goods to be repaired or replaced, SITO GRUPPO INDUSTRIALE S.p.A. reserves the right to evaluate whether the remedy requested is objectively possible and not excessively onerous compared to the alternative. -
Page 6: Important Information
4. IMPORTANT INFORMAITON Information in this manual that is of critical importance is marked with the following symbols: A danger symbol means BE CAREFUL! YOUR SAFETY IS AT RISK! Failure to observe the instructions that follow this symbol could cause serious injury, if not WARNING the death of the rider, people nearby, or people engaged in repairing the motorcycle. -
Page 7: Wiring Layout
If there are rust/stains, connect and disconnect the parts several times. 13) Clean the connectors thoroughly before attaching the FAST wiring. 7. POSITIONING OF THE MAIN COMPONENTS Key: 1. Original YAMAHA ECU. 2. Original connectors (under the side panel) Fig. 1... -
Page 8: Removing The Fairing
8. REMOVING THE FAIRING Take off the side panels removing the nuts shown in Figure 2 and Figure 2a. Fig. 2 Fig. 2a CAUTION take special care when removing the bolt 3 from the radiator. NOTE: clean all the parts and put them on a tray, keeping them in the order in which they were removed. Remove the bolts shown in Figure 2b and then the number plate by removing the bolt shown in figure 2c. -
Page 9: Removing The Fuel Tank
9. REMOVING THE FUEL TANK Before removing the fuel tank make sure the tap is in the OFF position, then disconnect the fuel hose from the engine (Position 1, Figure 3) and remove the nut that keeps the tap fastened to the frame (Position 2, Figure 3). Next remove the nut that attaches the fuel tank to the frame (Position 1, Figure 3a) and any rubber fastening bands. -
Page 10: Removing The Original Wiring
10. REMOVING THE ORIGINAL WIRING Disconnect the original Yamaha connectors positioned under the side panels and under the fuel tank that have just been removed, as shown in Figure 4 and Figure 4a. CONNECTORS CONNECTORS Fig. 4 Fig. 4a NOTE: check the electric wires and the connection elements, checking for the presence of stains, rust, dampness etc. If there are traces of dampness, dry with a fan. -
Page 11: Installation Of The Fast Ecu
Insert the FAST wiring where the original wiring was installed (see figure in previous paragraph) and secure it with straps, making sure not to fasten it too tightly and leaving a suitable amount of space and slack. ORIGINAL YAMAHA ATTACHMENT POINT Fig. - Page 12 Connect the FAST wiring connectors to the corresponding original connectors on the motorcycle, matching the colors of the connectors and making sure that the connection is properly made and is in no way loose. Fig. 6 The connector of the neutral gear sensor is NOT used. We recommend you to protect it with adhesive tape. NOTE: where the colors of the FAST wiring connectors do not match the colors of the connectors of the original wiring, refer to the colored guides used to identify the connection correspondence (for example: colored paint dot) .
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Page 13: Installation Of The Fast Mapping Switch
12. INSTALLATION OF THE FAST MAPPING SWITCH The FAST kit also includes the FAST mapping switch, which utilizes a three-position switch complete with wiring, which makes it is possible to select one of the three different maps stored in the control unit’s memory. There are three positions, the top position of the switch for full power (map 1), the middle/central position of the switch is the original map (map 2) and the final lower position of the switch is the wet map (map 3). -
Page 14: Positioning Of The Fast Mapping Switch
13. POSITIONING OF THE FAST MAPPING SWITCH The FAST mapping switch is attached to the handlebar of the motorcycle, at the discretion of the rider, so that it is com- fortable to use in both a sitting and standing position. Attachment of the switch is ensured by means of a clamp and screws. -
Page 15: Connecting The Fast Mapping Switch
14. CONNECTING THE FAST MAPPING SWITCH The FAST mapping switch is connected to the ECU via a special piece of wiring (grey connector). See Figure 8. CAUTION Keep the wiring away from exces- sively hot parts and away from moving parts, as to avoid damage or wear from rubbing. - Page 16 Assembly Instructions INSTRUCTION MANUAL 2007 SITO GRUPPO INDUSTRIALE All rights reserved Reproduction or unauthorized use Without the written permission of SITO GRUPPO INDUSTRIAL, S.p.A. is strictly forbidden 28/11/’07...