Yamaha EGO GEAR Owner's Manual
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Yamaha EGO GEAR Owner's Manual

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Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
在使用这电单车以前，请充分使用这小手册。这手册须付与电单车一起。
Baca buku panduan dengan teliti sebelum mengendalikan motosikal ini. Buku panduan diberi bersama dengan
pembelian motosikal.
EAU46091
EAU46091
EAU46091

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Summary of Contents for Yamaha EGO GEAR

  • Page 1 EAU46091 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. EAU46091 在使用这电单车以前，请充分使用这小手册。这手册须付与电单车一起。 EAU46091 Baca buku panduan dengan teliti sebelum mengendalikan motosikal ini. Buku panduan diberi bersama dengan pembelian motosikal.
  • Page 2 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your EGO GEAR. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
  • Page 3 Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 4 Important manual information EAUN0430 EGO GEAR OWNER’S MANUAL ©2021 by Yamaha Motor Co., Ltd. 1st edition, May 2021 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Malaysia...

  • Page 5: Table Of Contents

    For your safety – pre-operation Adjusting the throttle grip Stop and Start System checks ..........6-1 free play ........8-19 (EGO GEAR) ........4-1 Valve clearance......8-19 Stop and Start System....4-1 Operation and important riding Tires ..........8-20 points..........7-1 Stop and Start System operation...
  • Page 6 Table of contents Checking and lubricating the centerstand and sidestand..8-26 Checking the front fork....8-27 Checking the steering....8-28 Checking the wheel bearings ..8-28 Battery .......... 8-28 Replacing the fuse......8-30 Headlight ........8-30 Replacing a front turn signal light bulb or auxiliary light bulb..

  • Page 7: Location Of Important Labels

    Location of important labels EAUN2190 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle.
  • Page 8 Location of important labels WARNING 100kPa=1bar kPa, psi kPa, psi Before you operate 225, 33 250, 36 this vehicle, read the owner’s manual 225, 33 250, 36...

  • Page 9: Safety Information

    Safety information caused by an automobile driver Never operate a motorcycle with- EAU67760 who did not see the motorcycle. out proper training or instruction. Making yourself conspicuous ap- Take a training course. Beginners Be a Responsible Owner pears to be very effective in reduc- should receive training from a cer- As the vehicle’s owner, you are re- ing the chance of this type of...
  • Page 10 Safety information Wear a face shield or goggles. accidents do not even have a cur- • Always signal before turning or changing lanes. Make sure that Wind in your unprotected eyes rent driver’s license. other motorists can see you. could contribute to an impairment •...
  • Page 11 Yamaha accessories, which are avail- keep the following in mind: such as barns, garages, or car- able only from a Yamaha dealer, have Cargo and accessory weight been designed, tested, and approved ports. should be kept as low and close to by Yamaha for use on your vehicle.
  • Page 12 Yamaha, even if sold and tion, or obscure lights or re ec- ries are not recommended. installed by a Yamaha dealer.

  • Page 13: Further Safe-Riding Points

    Safety information EAU57610 Point the front wheel straight The brake pads or linings could Further safe-riding points ahead on the trailer or in the truck get wet when you wash the motor- Be sure to signal clearly when bed, and choke it in a rail to pre- cycle.

  • Page 14: Helmets

    Safety information Helmets EAUU0033 Correct usage Operating this vehicle without an ap- proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. The majority of fatalities from motorcycle or scooter accidents are the result of ZAUU0005 head injuries.

  • Page 15: Description

    Description Left view 1. Fuse (page 8-30) 9. V-belt case air lter element (page 8-16) 2. Power outlet (page 5-13) 10.Engine oil drain bolt A (page 8-13) 3. Tool kit (page 5-1) 11.Engine oil drain bolt B (page 8-13) 4. Compartment (page 5-12) 5.

  • Page 16: Right View

    Description EAU10421 Right view 1. Tail/brake light (page 8-32) 9. Spark plug (page 8-12) 2. Rear turn signal light (page 8-32) 10.Fuel tank cap (page 8-13) 3. Battery (page 8-28) 4. Convenience hook 5. Front brake uid reservoir (page 8-23) 6.

  • Page 17: Controls And Instruments

    Description EAU32241 Controls and instruments 1. Rear brake lever (page 5-8) 2. Left handlebar switches (page 5-7) 3. Speedometer (page 5-6) 4. Right handlebar switch (page 5-7) 5. Front brake lever (page 5-8) 6. Throttle grip (page 8-19) 7. Main switch/steering lock (page 5-3)

  • Page 18: Stop And Start System (Ego Gear)

    Stop & Start System (EGO GEAR) the battery could become dis- EAU76824 EAU76671 Stop and Start System Stop and Start System opera- charged and it may not be possible tion to restart the engine due to insuf - cient battery voltage.
  • Page 19 Stop & Start System (EGO GEAR) 3. When the vehicle con rms that the following conditions are met, the Stop and Start System activates and the Stop and Start System in- dicator light comes on. The Stop and Start System switch is set to “...
  • Page 20 Stop & Start System (EGO GEAR) Stop and Start System is left turned on, the engine could start and the vehicle could start moving if the throttle grip is turned accidentally. 1. Flashing 2. Off When the sidestand is lowered,...
  • Page 21 Stop & Start System (EGO GEAR) EWA18771 EWA18781 WARNING WARNING When leaving the vehicle unat- Before performing maintenance, be tended, be sure to turn the main sure to turn the main switch off. If switch off. maintenance is performed while the...

  • Page 22: Instrument And Control Functions

    Instrument and control functions Remote answer-back Do not place heavy items or ex- (for EGO GEAR) If the main key is not used in nine cessive stress on the main key. days, the remote operation func- Do not expose it to excessively high temperatures.
  • Page 23 Instrument and control functions Take precautions to prevent the waterproof seal from being damaged or contaminated by dirt. Do not touch the internal cir- cuits and terminals. This may cause malfunctions. Do not apply excessive force to the smart key when replacing the battery.

  • Page 24: Main Switch/Steering Lock

    Instrument and control functions To lock the steering EAU68550 Main switch/steering lock • To prevent the battery from drain, do not leave the key in “ON” position. • This model is equipped with a fuel pump. When the motorcycle is started for the rst time, you will hear a sound from the fuel pump, but this does not indicate a malfunction.
  • Page 25 Instrument and control functions To open the keyhole cover To unlock the steering that there is no fuel leakage. If fuel is leaking, have a Yamaha dealer check the vehicle. 1. Push Insert the key head into the keyhole 2. Turn...

  • Page 26: Indicator Lights And Warning Light

    ” cover receptacle as shown, and then light and “ ” turn the key to the left to close the EGO GEAR Each indicator light will ash when its cover. corresponding turn signal lights are ashing. EAU11081 High beam indicator light “...

  • Page 27: Speedometer Unit

    The speedometer shows monitoring the engine. If this occurs, riding speed. The odometer shows the have a Yamaha dealer check the vehi- total distance traveled. The fuel meter cle. indicates the amount of fuel in the fuel The electrical circuit of the warning tank.

  • Page 28: Handlebar Switches

    Instrument and control functions EAU12401 Dimmer switch “ ” EAU66010 EAU1234H Handlebar switches Hazard switch “ ” Set this switch to “ ” for the high With the key in the “ON” position, use beam and to “ ” for the low beam. Left this switch to turn on the hazard lights (simultaneous ashing of all turn signal...

  • Page 29: Front Brake Lever

    Instrument and control functions EAU12902 Front brake lever EAU12952 EAUN0440 Rear brake lever Rear brake lever lock This vehicle is equipped with a rear brake lever lock. 1. Rear brake lever 1. Front brake lever The rear brake lever is located on the The front brake lever is located on the 1.

  • Page 30: Fuel Tank Cap

    Instrument and control functions To install the fuel tank cap EAU37473 Fuel tank cap Use the rear brake lever lock while seated. EWAN0010 WARNING Never apply the rear brake lever lock while the vehicle is moving, other- wise loss of control or an accident may result.

  • Page 31: Fuel

    Instrument and control functions ately. If gasoline spills on your skin, EAU13213 Fuel wash with soap and water. If gaso- Make sure there is suf cient gasoline in line spills on your clothing, change the tank. your clothes. EWA10882 WARNING EAUU0045 Gasoline and gasoline vapors are extremely ammable.

  • Page 32: Catalytic Converter

    Instrument and control functions EAU13434 EAU37652 Catalytic converter EAU13933 Kickstarter Seat This model is equipped with a catalytic converter in the exhaust system. To open the seat EWA10863 1. Place the scooter on the center- WARNING stand. The exhaust system is hot after op- 2.

  • Page 33: Helmet Holders

    Instrument and control functions EAU37482 EAUN1200 Helmet holders Storage compartment 2. Remove the key from the main switch if the scooter will be left un- attended. Make sure that the seat is properly se- cured before riding. 1. Helmet holder The helmet holders are located under 1.

  • Page 34: Convenience Hook

    Instrument and control functions EAUN1200 EAUN2990 • Since the storage compartment Convenience hook Power outlet accumulates heat when ex- This model is equipped with a 12V DC To use the convenience hook pull out posed to the sun and/or the en- power outlet.

  • Page 35: Sidestand

    (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting 1. Power outlet cap in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in ful lling the respon- 5-14...

  • Page 36: Ignition Circuit Cut-Off System

    Ignition circuit cut-off system fore starting off. Therefore, check Check the operation of the sidestand this system regularly and have a switch according to the following pro- Yamaha dealer repair it if it does not cedure. function properly. 5-15...
  • Page 37 The vehicle must be placed on the center- stand during this inspection. Put the sidestand up. • If a malfunction is noted, have a Yamaha dealer check the system before riding. Push the start switch while applying either of the brake levers. The engine will start.

  • Page 38: For Your Safety - Pre-Operation Checks

    • Check vehicle for oil leakage. Final transmission oil • l i o • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary. 8-23, 8-23 •...
  • Page 39 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 8-19, 8-25 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 8-25 •...

  • Page 40: Operation And Important Riding Points

    0 and 1600 km (1000 mi). For immediately have a Yamaha dealer understand, ask your Yamaha dealer. this reason, you should read the fol- check the vehicle.

  • Page 41: Starting The Engine

    Operation and important riding points EAUN0850 ECAN0072 Starting the engine 5. When the engine starts, release NOTICE the start switch. The sidestand must be up in order for Do not ride through deep water, oth- If the engine does not start, try the ignition circuit cut-off system to en- erwise the engine may be damaged.

  • Page 42: Starting Off

    Operation and important riding points EAU45093 EAU16782 EAU60650 Starting off Acceleration and deceleration Braking 1. While pulling the rear brake lever EWA17790 WARNING with your left hand and holding the grab bar with your right hand, Avoid braking hard or suddenly push the scooter off the center- (especially when leaning over to stand.

  • Page 43: Tips For Reducing Fuel Consumption

    Operation and important riding points EAU16821 EAU77861 Tips for reducing fuel con- Parking (for EGO GEAR) sumption When parking, turn off the Stop and Start System and then stop the engine. Fuel consumption depends largely on After turning off the main switch, be your riding style.

  • Page 44: Periodic Maintenance And Adjustment

    If your Yamaha dealer perform it for you. you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.

  • Page 45: Periodic Maintenance Chart For The Emission Control System

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 16000 km, repeat the maintenance intervals starting from 4000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills. EAU67781...
  • Page 46 Periodic maintenance and adjustment ODOMETER READING (whichever comes rst) ANNUAL 1000 km 4000 km 7000 km 10000 km 13000 km ITEM CHECK OR MAINTENANCE JOB CHECK 1 month 4 months 7 months 10 months 13 months • Check for leakage. √...

  • Page 47: General Maintenance And Lubrication Chart

    CHECK OR MAINTENANCE JOB CHECK 1 month 4 months 7 months 10 months 13 months • Perform dynamic inspection us- Diagnostic system ing Yamaha diagnostic tool. √ √ √ √ √ √ check • Check the error codes. Air lter element •...
  • Page 48 Periodic maintenance and adjustment ODOMETER READING (whichever comes rst) ANNUAL 1000 km 4000 km 7000 km 10000 km 13000 km ITEM CHECK OR MAINTENANCE JOB CHECK 1 month 4 months 7 months 10 months 13 months • Check for cracks or damage. √...
  • Page 49 Periodic maintenance and adjustment ODOMETER READING (whichever comes rst) ANNUAL 1000 km 4000 km 7000 km 10000 km 13000 km ITEM CHECK OR MAINTENANCE JOB CHECK 7 months 1 month 4 months 10 months 13 months • Check operation. Sidestand, center- √...
  • Page 50 Periodic maintenance and adjustment ODOMETER READING (whichever comes rst) ANNUAL 1000 km 4000 km 7000 km 10000 km 13000 km ITEM CHECK OR MAINTENANCE JOB CHECK 7 months 1 month 4 months 10 months 13 months Moving parts and √ √...
  • Page 51 Periodic maintenance and adjustment Hydraulic brake service • Regularly check and, if necessary, correct the brake uid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake uid. • Replace the brake hoses every four years and if cracked or damaged. Fuel system service •...

  • Page 52: Removing And Installing The Panels

    Periodic maintenance and adjustment EAU18773 Removing and installing pan- Panel A To remove the panel The panels shown need to be removed Remove screws and panel A. to perform some of the maintenance pull out the panel. jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
  • Page 53 Periodic maintenance and adjustment 1. Panel C 1. Panel B (with headlight) 1. Panel B (with headlight) 2. Screw 2. Screw 2. Cowling To install the panel 3. Bolt 3. Hole 4. Quick fastener 1. Place the panel in the original po- 2.
  • Page 54 Periodic maintenance and adjustment 2. Install the screw to the panel. 3. Install panel C and D. 1. Panel D 1. Panel E 2. Screw To install the panel 1. Place the panel in the original po- To install the panel sition, and x the cowling to the 1.

  • Page 55: Checking The Spark Plug

    Do not attempt to To install the spark plug diagnose such problems yourself. In- 1. Clean the surface of the spark stead, have a Yamaha dealer check plug gasket and its mating sur- the vehicle. face, and then wipe off any grime from the spark plug threads.

  • Page 56: Engine Oil And Oil Strainer

    Periodic maintenance and adjustment EAU62845 Engine oil and oil strainer Tightening torque: The engine oil should be between the The engine oil level should be checked Spark plug: tip of the dipstick and maximum level 13 N·m (1.3 kgf·m) before each ride. In addition, the oil mark.
  • Page 57 Periodic maintenance and adjustment 5. Insert the dipstick into the oil ller 5. Install the engine oil strainer, com- hole, and then tighten the oil ller pression spring, engine oil drain cap. bolt with new O-ring, and then tighten the drain bolt to the speci- To change the engine oil and clean the oil strainer ed torque.

  • Page 58: Final Transmission Oil

    If any leakage is found, have a Yamaha dealer check and repair your 7. Start the engine, and then let it idle motorcycle. In addition, the nal trans- for several minutes while checking mission oil must be changed as follows it for oil leakage.

  • Page 59: Air Lter And V-Belt Case Air Lter Elements

    Periodic maintenance and adjustment EAU67174 6. Install the nal transmission oil Air lter and V-belt case air l- 8. Install the nal transmission oil ll- drain bolt and its new gasket, and ter elements er cap and its new O-ring, and then tighten the bolt to the speci- then tighten the oil ller cap.
  • Page 60 Periodic maintenance and adjustment 1. Check the hose on the rear side of 3. Pull the air lter element out. The air lter element should be the air lter case for accumulated replaced more frequently if you dirt or water. often ride in the rain or dusty ar- 2.
  • Page 61 Periodic maintenance and adjustment 2. If dirt or water is visible, remove the hose from the clamp, clean it, and then install it. If dirt or water was found in the check hose, be sure to check the V-belt case air lter element for excessive dirt or damage and clean or replace it if nec- essary.

  • Page 62: Valve Clearance

    This service must be performed when 1. Throttle grip free play the engine is cold. Throttle grip free play: 3.0–7.0 mm Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it. 8-19...

  • Page 63: Tires

    Yamaha dealer immediately and have EWA10512 control. the tire replaced. WARNING The tire air pressure must be Never overload your vehicle.

  • Page 64: Cast Wheels

    When a tire tread EWA10462 note the following points regarding the WARNING begins to show crosswise lines, speci ed wheels. have a Yamaha dealer replace The front and rear tires should be of wheel rims should the tire immediately.

  • Page 65: Checking The Front Brake Lever Free Play

    1. No brake lever free play If proper adjustment cannot be ob- There should be no free play at the tained as described, have a Yamaha brake lever end. If there is free play, 1. Rear brake lever free play dealer make this adjustment.

  • Page 66: Checking The Front Brake Pads

    To check the brake pad wear, check point that the wear indicator reaches these precautions: the wear indicator grooves. If a brake the wear limit line, have a Yamaha pad has worn to the point that the wear dealer replace the brake shoes as a set.

  • Page 67: Changing The Brake Uid

    As the brake pads wear, it is normal for Changing the brake uid low air to enter the brake sys- the brake uid level to gradually go Have a Yamaha dealer change the tem, reducing braking down. A low brake uid level may indi- brake uid every 2 years.

  • Page 68: Checking The V-Belt

    Checking and lubricating the cables The V-belt must be checked and re- throttle grip and cable placed by a Yamaha dealer at the inter- The operation of all control cables and The operation of the throttle grip vals speci ed...

  • Page 69: Lubricating The Front And Rear Brake Levers

    EWA10742 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground The pivoting points of the front and rear...

  • Page 70: Checking The Front Fork

    1. Place the vehicle on a level sur- fork does not operate smoothly, face and hold it in an upright posi- have a Yamaha dealer check or re- tion. WARNING! To avoid injury, pair it. securely support the vehicle so there is no danger of it falling over.

  • Page 71: Checking The Steering

    If any free hub or if the wheel does not turn (See page 5-11.) play can be felt, have a Yamaha smoothly, have a Yamaha dealer This model is equipped with a VRLA dealer check or repair the steer- check the wheel bearings.
  • Page 72 To charge the battery 3. Fully charge the battery before in- Have a Yamaha dealer charge the bat- stallation. NOTICE: When install- tery as soon as possible if it seems to ing the battery, be sure to turn have discharged.

  • Page 73: Replacing The Fuse

    3. Turn the key to “ON” and turn on the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Backup fuse 2. Main fuse 3. Headlight fuse 4.

  • Page 74: Headlight

    If a turn signal light bulb of different If a headlight does not come on, have light bulb does not come on, follow wattage than recommended is used, a Yamaha dealer check its electrical the prcedures as follow. the turn signal light ashing may be circuit.

  • Page 75: Replacing A Tail/Brake Light Bulb Or A Rear Turn Signal Light Bulb

    Periodic maintenance and adjustment EAUN0490 Replacing a tail/brake light 3. Remove the burnt-out bulb by 4. Insert a new bulb into the socket bulb or a rear turn signal light pulling it out. by pushing it in and turn it clock- 4.

  • Page 76: Troubleshooting

    However, should your vehicle re- EAU76843 3. Remove the burnt-out bulb from Stop and Start System trouble- quire any repair, take it to a Yamaha the socket by pulling it out. shooting (for EGO GEAR) dealer, whose skilled technicians have 4.
  • Page 77 Yamaha dealer check the vehi- In addition, the Stop and Start System cle as soon as possible. indicator light does not come on if the After the engine was stopped by the engine trouble warning light is on.

  • Page 78: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.

  • Page 79: Matte Color Caution

    Be those available in coin-operated sure to consult a Yamaha dealer for of many components. Washing, clean- car washers. advice on what products to use be- ing, and polishing will also give you a...
  • Page 80 Motorcycle care and storage After washing 2. Make sure all caps, covers, elec- 2. Wash the vehicle with a quality au- trical couplers and connectors are tomotive-type detergent mixed 1. Dry the vehicle with a chamois or tightly installed. with cool water and a soft, clean absorbent towel, preferably mi- 3.

  • Page 81: Storage

    Motorcycle care and storage 6. Touch up minor paint damage Make sure there is no lubricant EAU83472 Storage or wax on the brakes or tires. caused by stones, etc. Always store the vehicle in a cool, dry If necessary, wash the tires with 7.
  • Page 82 Motorcycle care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be- nance.

  • Page 83: Speci Cations

    Speci cations Size: Dimensions: Recommended engine oil grade: 100/70-14M/C 51P API service SG type or higher, JASO Overall length: Manufacturer/model: standard MB 1870 mm IRC/NR82 Engine oil quantity: Overall width: DUNLOP/D115 Oil change: 685 mm Loading: 0.80 L Overall height: Maximum load: Final transmission oil: 1060 mm...
  • Page 84 Speci cations Voltage, capacity: 12 V, 5.0 Ah (10 HR) Bulb wattage: Headlight: Brake/tail light: 21.0W/5.0W Front turn signal light: 10.0 W Rear turn signal light: 10.0 W Auxiliary light: 5.0W 10-2...

  • Page 85: Consumer Information

    Record the vehicle identi cation num- ber and the engine serial number in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identi cation number 1.

  • Page 86: Vehicle Data Recording

    Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data.

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