Ricoh Perfect Binder GB5000 Machine Manuals

Manuals and User Guides for Ricoh Perfect Binder GB5000 Machine. We have 1 Ricoh Perfect Binder GB5000 Machine manual available for free PDF download: Service Manual

Ricoh Perfect Binder GB5000 Service Manual

Ricoh Perfect Binder GB5000 Service Manual (490 pages)

Brand: Ricoh | Category: Binding Machine | Size: 14.7 MB

Table of Contents

Safety, Conventions, Trademarks

3
Field Service Manual Revision History

12
- Field Service Manual Version 2
  12
- Table of Contents
  14
1 Installation

19
Installation Requirements

19
- Choosing a Location
  19
- Power Supply
  20
- What You Need
  20
Perfect Binder (D391) Installation

21
- Bookbinder Accessories
  21
- Bookbinder Installation
  21
Inserter-C1 (D391-18) Installation

62
- Inserter Accessories
  62
- Inserter Installation
  63
Transit Pass Unit (D391-19) Installation

73
- Relay Unit Accessories
  73
- Relay Unit Installation
  74
Docking, Completing the Installation

83
- Docking the Bookbinder
  83
- Filling Bookbinder Glue Supply Unit
  86
- Testing the Breaker Switch
  89
- Final Check
  90
Preparing the Bookbinder for Moving

91
- Setting the Bookbinder for Moving
  91
- Same Floor
  94
- Another Floor (by Elevator)
  96
- Shipping the Bookbinder
  97
2 Preventive Maintenance

99
PM Tables

99
3 Replacement and Adjustment

101
Basics

101
- Parts Dangerous to Touch
  101
- Using the Dials
  109
Common Procedures

115
- Setting and Releasing Low Performance Mode
  115
- Inserter Unit
  117
- Front Doors
  118
- Covers
  121
- Signature Path Exit Unit
  124
- Cover Transport Unit
  128
- Trimming Unit
  130
- Opening Locked Doors Manually
  134
- Signature Thickness Sensor (S50) Recalibration
  135
- Resetting Counters
  139
- Cover Skew Adjustment
  143
Path Entrance Motors

146
- Vertical Transport Motor (M5 (INS))
  146
- Entrance Motor (M10)
  147
Signature Path Exit Unit

148
- Ripple Idle Rollers
  148
- TE Press Roller Unit
  148
- Anti-Static Brush
  153
Stacking Tray

154
- Switchback Roller
  154
- Anti-Static Brush
  155
- Jogger Motors (Front/Back) (M4/M5)
  157
Main Grip Unit

158
- Signature Thickness Sensor (S50)
  158
- Grip Motor: Front (M23)
  163
- Grip Motor (Rear) (M24)
  168
- Grip Unit Rotation Motor (M21)
  174
- Main Grip Lift Motor (M22)
  176
Gluing Unit

177
- Filters
  177
- Glue Heater
  178
Cover Transport Unit

186
- Switchback Rollers: Cover Transport
  186
- Torque Limiter
  186
- Anti-Static Brushes: Upper and Lower Right
  188
- Anti-Static Brush: Left
  190
- Exit Rollers 1/2 Unit
  191
Trimming Unit

193
- Torque Diode: Signature Rotation Unit
  193
- Blade Cradle
  197
- Trimming Blade, Trimmings Catcher
  202
- Ball Screw
  212
- Trimmings Buffer Motor (M37)
  217
Horizontal Path Rollers

219
Perfect Binder Boards

237
- Master Control Board
  238
- When Installing a New EEPROM in Master Control Board
  238
- Slave Control Board
  260
- Cutter Control Board
  260
- Relay Board
  261
- Power Supply Unit 1
  261
- Power Supply Unit 2
  263
Inserter

265
- Common Procedures
  265
- Feed Rollers
  267
- Separation Rollers
  269
- Pickup Rollers
  272
- Inserter Control Board
  275
4 Troubleshooting

277
Service Call Tables

277
Jams

278
- Handling Paper Jams
  278
- When an Error Occurs
  278
- Low Performance Mode
  285
Service Board Basics

286
- Service Board Switches
  286
- Service Board Leds
  287
Service Mode

313
- Before You Begin
  313
- Critical Adjustments
  316
- Other Adjustments
  342
- Maintenance Mode
  346
Output Checks

350
- Perfect Binder D391 Output Check
  350
- Inserter D391 Output Check
  356
5 Service Tables

367
Service Program Mode

367
6 Details

369
Basics

369
- Overview
  369
- General Board Layout
  370
- Basic Operation
  371
- Exit Paths
  373
- Downstream Delivery
  376
- Blank Paper Handling
  377
- Automatic Exit
  377
Book Binding

379
- Overview
  379
- Cover Transport: Vertical Path
  381
- Paper/Signature Transport
  382
- Cover Transport and Registration
  400
- Gluing
  406
- Trimming Unit
  419
Jam Detection

439
- Overview
  439
- Jams
  440
Power Supply

445
- Overview
  445
- Electrical Circuit Protection Features
  446
- Energy Save Mode
  446
Inserter-C1 (D391)

448
- Overview
  448
- Basic Electrical Layout
  448
- Basic Operation
  449
- Motors and Sensors
  450
- Paper Feed and Transport
  451
- Paper Detection
  455
Motor, Sensor Locations

458
- Inserter
  458
- Bookbinder
  462
7 Specifications

489

Advertisement

Advertisement

Related Products

Ricoh Categories

All in One Printer

All in One Printer

Printer

Digital Camera

Digital Camera Copier Printer Accessories

More Ricoh Manuals