Cub Crafters CC11-100 Manuals

Manuals and User Guides for Cub Crafters CC11-100. We have 4 Cub Crafters CC11-100 manuals available for free PDF download: Maintenance Manual, Pilot Operating Handbook, Notification Manual

Cub Crafters CC11-100 Maintenance Manual (360 pages)

Brand: Cub Crafters | Category: Aircrafts | Size: 8.05 MB

Table of Contents

25
- General
  26
- Layout of the Manual
  26
- Warnings, Caution and Notes
  26
- Revision Service
  27
Table of Contents

29
- 1 General
  
  30
  - Main Dimensions
    32
  - Wings
    32
  - Ailerons
    32
  - Flaps
    32
  - Horizontal Stabilizer
    32
  - Fin and Rudder
    32
  - Landing Gear
    32
  - Control Surface Travels and Cable Tension Settings
    33
- 2 Equipment List
  
  34
- 3 Purchase Parts Source Lists
  
  35
  - Consumable or Frequently Replaced Items
    35
- 4 Engine Specifications and Data
  
  36
- 5 Weight and Balance Data
  
  37
- 6 Tire Inflation
  
  37
- 7 Approved Oils and Capacities
  
  37
- 8 Recommended Fastener Torques
  
  37
  - General Torque Values
    37
  - Definitions
    37
  - Torquing Requirement
    37
  - Use of Torque Wrenches and Adaptors
    39
  - Torquing Patterns
    40
  - Specific Torque Requirements
    40
  - General Torque Values
    41
- 9 General Safety Information
  
  42
- 10 Flight Safety Reporting Instructions
  
  43
Table of Contents

45
- 1 General
  
  46
  - Visual Inspection
    46
  - Operational Inspection
    47
  - Functional Inspection
    47
- 2 Condition Inspection Tasks
  
  49
- 3 Periodic Inspection Tasks
  
  49
Table of Contents

79
- 1 General
  
  80
- 2 Instruments
  
  83
- 3 Com System
  
  84
  - Garmin SL40 COM
    84
  - Becker COM
    85
  - PM1200 Intercom
    85
  - PM3000 Intercom
    85
- 4 Navigation System
  
  86
  - Garmin GTX 327 Transponder
    86
  - Garmin GTX 330 Transponder
    86
  - Becker Mode-C Transponder
    87
  - Garmin GPS Options
    87
  - D180 Flightdek
    89
- 5 Antennas
  
  89
  - Antenna Locations
    90
Table of Contents

91
- 1 General
  
  92
  - Electrical Systems
    92
- 2 Electrical Power Systems
  
  92
  - Schematics
    93
- 3 Lighting Systems
  
  99
  - General
    99
  - Schematic
    101
- 4 Emergency Systems: Elt
  
  101
  - General
    101
Table of Contents

103
- General
  104
- Rear Seat Stowage
  106
- Maintenance
  108
- Rear Seat Installation
  108
General/Painting

111
- 1 General
  
  112
- 2 Painting
  
  112
  - Preparation
    112
    
    Preparation of Metal
    112
    
    Preparation of Composites
    112
    
    Preparation of Fabric
    112
    
    General
    131
Table of Contents

139
- 1 Servicing
  
  140
  - Removal
    142
  - Installation
    143
- 2 Rigging the Wings
  
  145
  - Preparation
    145
  - Dihedral Angle
    145
  - Washout Angle
    146
- 3 Vortex Generators
  
  147
- 4 Maintenance
  
  147
Table of Contents

149
- 1 Inspection
  
  150
  - Fuselage
    150
  - Tail Surfaces
    150
- 2 Rudder
  
  151
  - Removal
    151
  - Installation
    152
  - Elevator Removal
    153
  - Horizonal Stabilizers Removal
    154
  - Right Horizontal Stabilizer Installation
    155
  - Left Horizontal Stabilizer Installation
    157
  - Installing Tail Brace Wires
    158
  - Rigging the Tail Brace Wires
    159
  - Elevator Installation
    160
- 4 Rigging the Tail Control Surfaces
  
  163
  - Elevator
    163
  - Rudder
    163
- 5 Maintenance
  
  164
Table of Contents

165
- 1 General
  
  166
- 2 Troubleshooting
  
  166
- 3 Ailerons
  
  167
  - Removal
    167
  - Installation
    168
  - Rigging
    170
- 4 Flaps
  
  172
  - Removal
    172
  - Installation
    173
  - Rigging the Position of the Flaps
    174
- 5 Flap Handle Lock Replacement
  
  175
  - Remove Retaining Hardware
    175
  - Install New Flap Handle Lock
    175
  - Check Flap Movement
    175
  - Lubricate
    175
- 6 Maintenance
  
  176
Table of Contents

177
- 1 Troubleshooting
  
  178
  - Landing Gear
    178
- 2 Main Landing Gear
  
  181
  - Bungee Assembly
    182
    
    Removal
    182
    
    Inspection
    182
    
    Installation
    183
  - Landing Gear Leg
    183
    
    Removal
    183
    
    Inspection
    183
    
    Installation
    184
  - Aoss Gear - Optional
    184
- 3 Tail Landing Gear
  
  185
  - Standard Steerable Tail Wheel
    185
    
    Removal of Tail Wheel and Leaf Springs
    185
    
    Disassembly of Tail Wheel Bracket and Fork
    186
    
    Cleaning
    186
    
    Inspection of Tail Wheel Components
    187
    
    Minor Repairs of Tail Wheel Components
    187
    
    Replacement of Parts
    187
    
    Reassembly of Tail Wheel Bracket and Fork
    188
    
    Installation of Tail Wheel and Leaf Springs
    188
  - Optional 3200-Type Steerable Tail Wheel
    189
    
    Removal of Tail Wheel and Leaf Springs
    189
    
    Disassembly of Tail Wheel Bracket and Fork
    191
    
    Cleaning
    192
    
    Inspection of Tail Wheel Components
    192
    
    Minor Repairs of Tail Wheel Components
    192
    
    Replacement of Parts
    192
    
    Reassembly of Tail Wheel Bracket and Fork
    193
    
    Installation of Tail Wheel and Leaf Springs
    194
- 4 Maintenance
  
  194
Table of Contents

195
- 1 Main Wheels
  
  196
  - Removal
    196
  - Wheel Disassembly
    196
  - Inspection
    198
  - Wheel Assembly
    199
  - Main Wheel Installation
    199
- 2 Tail Wheel
  
  200
  - 3200-Type Wheel
    200
  - Disassembly
    201
  - Inspection
    201
  - Reassembly of Tail Wheel
    202
- 3 Brake Calipers
  
  203
  - Removal
    204
  - Inspection
    204
  - Installation
    204
- 4 Master Cylinder and Parking Brake Valve
  
  205
  - Removal
    206
  - Inspection
    206
  - Installation
    206
- 5 Maintenance
  
  207
Table of Contents

211
- 1 Troubleshooting
  
  212
- 2 Servicing - Oil System
  
  215
  - Changing Engine Oil and Filter
    215
  - Oil Screen
    216
    
    Removal
    216
    
    Inspection
    217
    
    Installation
    217
  - Oil Cooler
    218
    
    Removal
    218
    
    Installation
    219
- 3 Engine Maintenance
  
  220
Table of Contents

221
- Pin Vice Grip Throttle Cable
  
  222
  - Lever Attachment
    223
  - Lever Interconnect Linkage
    223
  - Attachment of Throttle Cable to Side Panel
    224
  - Motor Mount Throttle Cable Attachment
    225
  - Throttle Cable to Carburetor Arm Attachment
    227
  - Inspection
    228
- 1 General
  
  222
- 2 Maintenance
  
  222
- Heavy Duty Throttle Cable
  
  229
  - Lever Attachment
    229
  - Lever Interconnect Linkage
    230
  - Attachment of Throttle Cable to Side Panel
    231
  - Motor Mount Throttle Cable Attachment
    232
  - Throttle Cable to Carburetor Arm Attachment
    234
  - Inspection
    234
- Mixture
  
  235
Section 15

239
- General
  240
  - Air Filter
    241
    
    Removal
    241
    
    Inspection
    241
    
    Installation
    241
  - Carburetor Heat
    242
    
    Installation of Cable to Valve Arm Swivel Fitting
    242
Section 16

243
- General
  244
  - Engine Exhaust
    245
    
    Removal
    245
    
    Inspection
    245
    
    Installation
    245
Section 17

247
- General
  248
  - Engine Cowl
    248
    
    Removal
    248
    
    Inspection
    249
    
    Installation
    249
Table of Contents

251
- 1 Servicing
  
  252
  - Draining Fuel
    252
- 2 Fuel Tanks
  
  253
  - Troubleshooting
    254
  - Maintenance
    255
- 3 Fuel Filters
  
  256
  - Fuel Strainer Servicing
    256
  - Carburetor Inlet Screen Servicing
    258
- 4 Fuel Selector
  
  259
- 5 Maintenance
  
  261
Table of Contents

263
- 1 General
  
  264
  - Troubleshooting
    264
  - Removal
    264
  - Propeller Inspection
    264
  - Hub Inspection
    265
  - Installation
    266
  - Removal
    267
- 2 Wood Propeller
  
  267
  - Propeller Maintenance (Bolt Torque)
    267
  - Bolt Torque Check Procedure
    268
- 3 Maintenance
  
  269
Table of Contents

271
- General
  272
- Troubleshooting
  273
- Starter
  274
  - General
    274
  - Troubleshooting
    275
  - Removal
    275
  - Inspection
    276
  - Installation
    276
- Alternator
  277
  - General
    277
  - Removal
    277
  - Inspection
    277
  - Installation
    277
- Regulator
  278
  - General
    278
  - Removal
    278
  - Installation
    278
- Battery
  279
  - Removal
    279
  - Inspection
    279
  - Charging
    279
  - Installation
    280
Spark Plugs/Magnetos

281
- 1 Spark Plugs
  
  282
  - Removal
    282
  - Inspection
    282
  - Installation
    282
- 2 Magnetos
  
  283
  - Removal
    284
  - Inspection
    284
  - Installation
    285
Table of Contents

287
- General
  288
- Incandescent Lighting System
  289
- Landing and Taxi Lights
  289
- Cabin Lighting
  290
- Lightweight Led Navigation Lights and Anti-Collision
  290
Table of Contents

299
- 1 Parking
  
  300
- 2 Mooring
  
  300
- 3 Storage
  
  302
  - General
    302
  - Maintenance Practices
    302
    
    TEMPORARY STORAGE - 30 to 90 Days
    302
    
    Indefinite Storage
    303
    
    Preparation for Service
    304
Table of Contents

305
- 1 General
  
  306
- 2 Patching of Holes in Fabric, Metal, or Composite Non-Structural Component
  
  306
  - Fabric Repairs
    306
    
    Approved Fabric Repair Materials
    306
    
    Inspection of Fabric
    306
    
    Size of Repair Area
    307
    
    Patch Repair Less than 8 Inches
    308
    
    Patch Repair more than 8 Inches
    310
    
    Stitching
    310
- 3 Non-Structural Sheet Metal Repairs
  
  316
  - Level of Certification
    316
  - Authorized Non-Structural Sheet Metal Repairs
    316
- 4 Non-Structural Composite Materials Repairs
  
  316
  - Authorized Non-Structural Composite Materials Repairs
    316

Cub Crafters CC11-100 Pilot Operating Handbook (222 pages)

Brand: Cub Crafters | Category: Aircrafts | Size: 2.94 MB

Intentionally Left Blank

27
- Table of Contents
  27
- General
  29
- Airspeed Limitations
  29
- Limitations
  29
- Airspeed Indicator Markings
  31
- Powerplant Limitations
  32
- Powerplant Instrument Markings
  33
- Maneuvers
  34
- Maneuver Load Factors
  34
- Center of Gravity
  34
- Weight Limits
  34
- Minimum Flight Crew
  35
- Environmental Limitations
  35
- Maximum Operating Altitude
  35
- Maximum Passenger Seating
  35
- Allowable Fuel Loading
  36
- Baggage and Cargo Loading
  36
- Smoking
  36
- Types of Surfaces
  37
- Vortex Generators
  37
- Placards
  38
Table of Contents

43
- Emergency Procedures
  45
- General
  45
- Airspeeds for Emergency Operations3-2
  46
- Emergency Checklist
  47
- Engine Fire During Start
  47
- Engine Failure During Takeoff
  48
- Loss of Engine Power in Flight
  49
- Emergency Landing Without Engine Power
  50
Precautionary Landing with Engine Power

51
- Fire in Flight
  52
- Emergency Descent
  53
- High Oil Temperature
  53
- Loss of Oil Pressure
  53
- Alternator Failure
  54
- Inadvertent Spin
  55
- Overvoltage
  55
- Inadvertent Icing Encounter
  56
- Uncommanded Trim Actuation
  57
- Amplified Emergency Procedures
  58
- Engine Failure During Takeoff
  59
- Fire in Flight
  63
- High Oil Temperature
  64
- Loss of Oil Pressure
  64
- Emergency Descent
  65
- Alternator Failure
  67
- Inadvertent Spin
  68
- Overvoltage
  68
- Inadvertent Icing Encounter
  69
- Loss of Primary Instruments
  70
- Loss of Flight Controls
  71
- Uncommanded Trim Actuation
  71
Table of Contents

73
- Airspeeds for Normal Operations
  75
- Introduction
  75
- Normal Procedures
  75
- Cockpit
  77
- Normal Procedures Checklist
  77
- Preflight
  77
- Nose Section
  78
- Left Fuselage, Wing and Landing Gear
  79
- Empennage
  80
- General
  81
- Right Fuselage, Wing and Landing Gear
  81
- Before Starting Engine
  82
- Fuel Selector
  82
- Seat Belts
  82
- Startup and Taxi
  82
- Mixture
  83
- Starting Engine
  83
- Starting Engine When Flooded
  83
- Before Takeoff
  84
- Flaps
  84
- Flight
  84
- Taxiing
  84
- Trim
  84
- Warm up
  84
- Climb
  85
- Cruise
  85
- Descent
  85
- Takeoff
  85
- Approach and Landing
  87
- Go-Around
  88
- Stopping Engine
  88
- Amplified Normal Procedures
  89
- Cockpit
  89
- Preflight
  89
- Nose Section
  90
- Left Fuselage, Wing, and Landing Gear
  91
- Empennage
  92
- General
  92
- Right Fuselage, Wing, and Landing Gear
  92
- Before Starting the Engine
  93
- Starting Engine When Flooded
  93
- Starting the Engine
  93
- Startup and Taxi
  93
- Before Takeoff
  94
- Flight
  94
- Taxiing
  94
- Warm up
  94
- Climb
  97
- Cruise
  97
- Takeoff
  97
- Approach and Landing
  98
- Descent
  98
- Short Field Procedures
  100
- Balked Landing (Go-Around)
  101
- Stopping the Engine
  101
Table of Contents

103
- Introduction
  105
- Airspeed Calibration
  108
- Stall Speed
  109
- Takeoff
  111
- Climb Rate and Gradient
  113
- Cruise
  114
- Landing
  115
- Balked Landing
  117
- Glide
  118
Paragraph 6.6

119
- Introduction
  121
- Paragraph 6.6
  121
- Weight and Balance
  121
- Pertinent Information for Weight and Balance
  122
- Terminology
  123
- Preparation
  125
- Weighing Procedures
  125
- Leveling
  126
- Weighing
  128
- Weight and Balance Data and Record
  131
- Weight and Balance Determination for Flight
  135
- Sample Weight and Balance Calculation
  138
Table of Contents

141
- Aircraft System and Description
  143
- Airframe
  143
- Introduction
  143
- Landing Gear
  144
- Flight Controls
  145
- Engine
  146
- Engine Cowling
  146
- Engine Mount
  146
- Powerplant
  146
- Propeller
  146
- Air Induction System
  147
- Exhaust System
  147
- Ignition System
  147
- Fuel System
  149
- Oil System
  149
- Electical System
  152
- Lights
  152
- Cockpit
  153
- Pitot-Static System
  153
- Stall Warning
  153
- Cabin Heat
  157
- Instrument Panel
  157
- Baggage and Cargo Compartment
  158
- Elt Operation and Location
  158
- Music Jack
  158
Table of Contents

159
- Ground Handling
  161
- Handling and Servicing
  161
- Introduction
  161
- Tie-Down Instructions
  161
- Towing Instructions
  161
- Fuel
  162
- Oil
  162
- Servicing Fuel, Oil, and Other Fluids
  162
- Air Filter
  163
- Brake Fluid
  163
- Cleaning and Care
  163
- Exterior
  163
Table of Contents

165
- General
  167
- Straight and Amphibious Floats
  169
- Single Place Conversion
  193
- Conversion Tables
  203
- Forms
  209

Cub Crafters CC11-100 Maintenance Manual (72 pages)

Brand: Cub Crafters | Category: Aircrafts | Size: 1.22 MB

Table of Contents

9
- General
  10
- Main Dimensions
  12
- Wings
  12
- Ailerons
  12
- Flaps
  12
- Horizontal Stabilizer
  12
- Fin and Rudder
  12
- Landing Gear
  12
- Control Surface Travels and Cable Tension Settings
  13
- Equipment List
  14
- Purchase Parts Source Lists
  15
- Consumable or Frequently Replaced Items
  15
- Engine Specifications and Data
  16
- Torquing Requirement
  17
- Definitions
  17
- General Torque Values
  17
- Recommended Fastener Torques
  17
- Tire Inflation
  17
- Weight and Balance Data
  17
- Approved Oils and Capacities
  17
- Use of Torque Wrenches and Adaptors
  19
- Torquing Patterns
  20
- Specific Torque Requirements
  20
- General Torque Values
  21
- General Safety Information
  22
- Flight Safety Reporting Instructions
  23
Empennage

27
- Fuselage
  28
- Inspection
  28
- Tail Surfaces
  28
- Removal
  29
- Rudder
  29
- Installation
  30
- Elevator Removal
  31
- Horizontal Stabilizers and Elevators
  31
- Horizontal Stabilizers Removal
  32
- Right Horizonal Stabilizer Installation
  33
- Left Horizontal Stabilizer Installation
  35
- Installing Tail Brace Wires
  36
- Rigging the Tail Brace Wires
  37
- Elevator Installation
  38
- Maintenance
  40
- Rigging the Tail Control Surfaces
  40
Flight Controls

41
- General
  42
- Troubleshooting
  42
- Horizontal Stabilizer Trim
  43
- Rigging
  43
- Elevators
  44
- Installation
  44
- Removal
  44
- Rigging
  44
- Installation
  45
- Removal
  45
- Rigging
  45
- Rudder
  45
- Flaps
  46
- Removal
  46
- Installation
  47
- Rigging
  48
- Check Flap Movement
  50
- Flap Handle Lock Replacement
  50
- Install New Flap Handle Lock
  50
- Lubricate
  50
- Remove Retaining Hardware
  50
- Ailerons
  51
- Installation
  51
- Removal
  51
- Rigging
  53
- Maintenance
  54
Electrical

59
- General
  60
- Incandescent Lighting System
  61
- Landing and Taxi Lights
  61
- Cabin Lighting
  62
- Lightweight Led Navigation Lights and Anti-Collision
  62

Cub Crafters CC11-100 Notification Manual (3 pages)

Aft Seat Strap Routing

Brand: Cub Crafters | Category: Aircrafts | Size: 2.03 MB

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Cub Crafters CC11-100 Manuals

Cub Crafters CC11-100 Maintenance Manual (360 pages)

Table of Contents

Table of Contents

Table of Contents

1 General

2 Equipment List

3 Purchase Parts Source Lists

4 Engine Specifications and Data

5 Weight and Balance Data

6 Tire Inflation

7 Approved Oils and Capacities

8 Recommended Fastener Torques

9 General Safety Information

10 Flight Safety Reporting Instructions

Table of Contents

1 General

2 Condition Inspection Tasks

3 Periodic Inspection Tasks

Table of Contents

1 General

2 Instruments

3 Com System

4 Navigation System

5 Antennas

Table of Contents

1 General

2 Electrical Power Systems

3 Lighting Systems

4 Emergency Systems: Elt

Table of Contents

General/Painting

1 General

2 Painting

Table of Contents

1 Servicing

2 Rigging the Wings

3 Vortex Generators

4 Maintenance

Table of Contents

1 Inspection

2 Rudder

4 Rigging the Tail Control Surfaces

5 Maintenance

Table of Contents

1 General

2 Troubleshooting

3 Ailerons

4 Flaps

5 Flap Handle Lock Replacement

6 Maintenance

Table of Contents

1 Troubleshooting

2 Main Landing Gear

3 Tail Landing Gear

4 Maintenance

Table of Contents

1 Main Wheels

2 Tail Wheel

3 Brake Calipers

4 Master Cylinder and Parking Brake Valve

5 Maintenance

Table of Contents

1 Troubleshooting

2 Servicing - Oil System

3 Engine Maintenance

Table of Contents

Pin Vice Grip Throttle Cable

1 General

2 Maintenance

Heavy Duty Throttle Cable

Mixture

Section 15

Section 16

Section 17

Table of Contents

1 Servicing

2 Fuel Tanks

3 Fuel Filters

4 Fuel Selector