Page 1 RICOH FT5540/5550/5570 SERVICE MANUAL RICOH COMPANY, LTD.
Page 2: Table Of Contents
Table of Contents OVERALL MACHINE INFORMATION 1. SPECIFICATIONS ........1-1 2.
Page 3 3.3 SCANNER DRIVE ..........2-10 3.4 SCANNER MOTOR CONTROL .
Page 4 7.6 PICK-OFF TIMING ..........2-53 7.7 PRE-TRANSFER LAMP AND QUENCHING LAMP CIRCUIT .
Page 5 13. PAPER EXIT ......... 2-90 13,1 OVERVIEW .
Page 6 SERVICE TABLES 2. SERVICE TABLES ........4-4 2.1 Test Points .
Page 7 1.2 Sixth Mirror Replacement ..........5-2 1.3 Scanner Drive Wire Replacement .
Page 8 5.2 Transport Unit Removal ..........5-37 6.
Page 9 9. OTHERS ..........5-73 9.1 Power Supply Unit Removal .
Page 10 8. INSTALLATION ......... 7-9 8.1 Accessory Check .
Page 11 2.1 CLEAR MODE ............9-2 2.2 SORT MODE .
Page 12 7. REPLACEMENT AND ADJUSTMENT ..... 10-15 7.1 Tray Down Sensor and Positioning Switch Replacement ....10-15 7.2 Paper Size Sensor Replacement .
Page 13 TROUBLESHOOTING 1. SERVICE CALL CONDITIONS ......13-1 2. DEFECTIVE SENSOR TABLE ......13-8 15 BIN SORTER 1.
Page 14: Overall Machine Information
SECTION 1 OVERALL MACHINE INFORMATION...
Page 15 1. SPECIFICATIONS ........1-1 2.
Page 16: Specifications
31 August 1989 1. SPECIFICATIONS - Item - - Specifications - Desk top Configuration: Dry electrostatic transfer system Copying Process: Book/Sheet Original: Maximum A3, 11” x 17” Original Size: Reproduction Ratios: 5 reduction ratios, 3 enlargement ratios, zoom : – from 60% to 155% in 1% steps - A4 Version - 5R: 93%, 82%, 75%, 71%, and 65%...
Page 17 31 August 1989 Special Functions: • Auto duplexing (3 modes) • Margin adjustment (0 to 16 mm [5/8”] on both sides) • Auto image density selection (ADS) • Automatic paper selection (APS) (with ADF or RDH) • Automatic reduction/enlargement (AMS) (with ADF) •...
Page 18 31 August 1989 Cleaning System: Blade and brush, pre-cleaning corona Photo-quenching (cold cathode tube) and dc corona Quenching System: Image Transfer: Single wire dc corona, pre-transfer lamp Paper Separation: Dual wire ac corona and pick-off pawls Image Fusing: Heat and pressure rollers Fusing Lamp: Halogen lamp (750 W) 80,000 copies per oil tank (360 cc)
Page 19: Guide To Components
31 August 1989 2. GUIDE TO COMPONENTS 2.1 lNTERNAL/EXTERNAL 1. Exposure Glass 5. Cassettes Position the original to be copied here. Hold the copy paper. 2. Manual Feed Table 6. Total Counter Open to manually feed the copy paper. Shows the total number of copies made. 3.
Page 20 31 August 1989 16. Front Cover 9. Duplex Tray Stores the copies before reverse side Open this cover when the Misfeed, Add copying. Toner, or Add Oil indicator lights. 10. Toner Bottle Holder 17. Exit Guide Plate Tab Swing down to replace the toner bottle. Raise this guide plate to gain access to the exit area.
Page 21: Operation Panel
31 August 1989 2.2 OPERATION PANEL A4/A3 Version 10. Guidance Key 1. Sorter Key Press to select guidance mode. Press to use the sorter. Select sort or stack mode. 11. Enter Key Press after entering data. 2. Stack Indicator Lights when stack mode is selected. 12.
Page 22 31 August 1989 Letter/Legal Version 18. Clear Modes Key 27. Reduce Key Press to clear the copier of previously Press to make reduced copies. entered settings and modes. 28. Auto Reduce/Enlarge key 19. Start Key Press to select automatic reduce/enlarge Press to start copying.
Page 23: Indicator Screen
31 August 1989 2.3 INDICATOR SCREEN A4/A3 Version Letter/legal version 1. Full Size Mode Indicator 12. Wait Indicator Lights when full size mode is selected. Lights during warm-up. 2. Auto Paper Select Indicator 13. Call Service Indicator Lights when auto paper select mode is Lights when the copier has a functional selected.
Page 24: Guidance Display
31 August 1989 2 . 4 G U I D A N C E D I S P L A Y The Guidance Display shows information about keys and modes, and it guides you through the procedures for operating the copier. - Information about keys and modes - When you need information about keys or modes, press the Guidance key and the key you want information about.
Page 25: Copy Processes Around The Drum
31 August 1989 3. COPY PROCESSES AROUND THE DRUM DRUM CHARGE In the dark, the charge corona unit gives a uniform positive charge to the selenium drum. The charge remains on the surface of the drum because the photoconductive selenium has electrical resistance in the dark.
Page 26 31 August 1989 ERASE The erase lamp illuminates the areas of the charged drum surface that will not be used for the copy image. The resistance of the drum in the illuminated areas drops and the charge on those areas dissipates. DEVELOPMENT Negatively charged toner is attracted to the positively charged areas of the drum, thus developing the latent image.
Page 27: Copy Cycle
31 August 1989 4. COPY CYCLE 1-12...
Page 28: Paper Path
31 August 1989 5. PAPER PATH Paper feed starts from one of the four paper feed stations. The copy paper then follows one of two paths inside the copier. The path followed depends on which mode the operator has selected. For copy processing, all sheets follow the same path from the paper feed mechanism through the fusing unit.
Page 29 31 August 1989 Paper Separation: The electrostatic attraction between the paper and the drum is broken by the separating corona. The suction of the vacuum fan and the weight of the paper pulls the paper onto the transport belt. The transport belt moves the paper with the developed copy image to the fusing unit.
Page 30 31 August 1989 2. DUPLEX COPY PATH Inverter Unit: The junction gate directs the paper to the inverter unit, which inverts the copy and sends it to the duplex transport unit. Duplex Transport: The duplex transport rollers move the copy to the right. The appropriate fork gate is opened according to the paper size.
Page 31: Drive Layout
31 August 1989 6. DRIVE LAYOUT 1. Toner Supply Clutch 13. Exit Drive Chain 2. Development Drive Belt 14. Pulse Generator Drive Pulley 3. Development Drive Gear 15. Registration Roller Drive Belt 4. Development Motor 16. Cleaning Drive Gear 5. Drum Drive Pulley 17.
Page 32: Mechanical Component Layout
31 August 1989 7. MECHANICAL COMPONENT LAYOUT 1. Inverter Unit 17. Fourth Mirror 2. Third Mirror 18. Fifth Mirror 3. Second Mirror 19. Toner Tank 4. First Mirror 20. Development Unit 5. Exposure Lamp 21. Manual Feed Table 6. Fusing Unit 22.
Page 33: Electrical Component Layout
31 August 1989 8. ELECTRICAL COMPONENT LAYOUT 1. Scanner Home Position Sensor 8. Lens Home Position Sensor 2. 4th and 5th Mirror Drive Motor 9. Toner End Sensor 3. Toner Overflow Sensor 10. Exposure Lamp 4. Image Density Sensor PCB 11.
Page 34 31 August 1989 34. Drum Heater 15. Cooling Blower Motor 35. Duplex Entrance Sensor 16. Platen Cover Sensor 36. Front Door Safety Switch 17. CC Cleaner Home Position Sensor 37. Fusing Lamp 18. Key Counter (Option) 19. Manual Feed Sensor 38.
Page 35 31 August 1989 53. Main Motor 61. Knocking Solenoid 54. Main Motor Capacitor 62. Development Motor 55. Charge Fan Motor 63. Development Motor Capacitor 56. Pick-off SOL 64. Paper Feed Motor Capacitor 57. Registration MC 65. Scanner Drive Motor 58. 1st Feed Relay MC 66.
Page 36 31 August 1989 81. Jogger Home Position Sensor 69. 1st Pick-up SOL 82. Cleaning SOL 70. Manual Feed SOL 71. 2nd Paper Feed MC 83. Pulse Generator 72. 2nd Lift Motor 84. Fork Gate SOL 2 73. 1st Relay Sensor 85.
Page 37 31 August 1989 92. SSR PCB 98. TC/SC Power Pack 93. PQC/Cleaning Bias Power Pack 99. Vacuum Fan Motor 94. CC/Developer Bias Power Pack 100. PCC Power Pack 95. PTL/QL Stabilizer 101. Main PCB 96. Paper Feed PCB 102. Timer PCB 97.
Page 38: Electrical Component Descriptions
31 August 1989 9. ELECTRICAL COMPONENT DESCRIPTIONS NAME FUNCTION MOTORS Drives all main unit components except optics unit and Main fans/blower. (100 Vac) Development Cooling Blows air to the development unit bottom plate. Blower Fusing Exhaust Fan Removes heat from around the fusing unit. (100 Vac) Cooling Blower Prevents build up of hot air in the optics cavity.
Page 39 31 August 1989 SOLENOIDS Moves the cleaning blade against the drum. Cleaning Pick-off Moves the pick-off pawls against the drum. Junction Gate Energizes to direct copies to the duplex tray. Raises and lowers the sponge roller. Duplex Positioning Manual Feed Raises the pick-up roller when paper is fed from the manual feed table.
Page 40 31 August 1989 Informs the CPU when the lens is at the full size position. Lens Home 4th/5th Mirror Home Informs the CPU when the 4th/5th mirror assembly is at the full size position. Detects the paper size in the first cassette. 1st Paper Size 1st Paper End Informs the CPU when the first cassette runs out of paper.
Page 41 31 August 1989 THERMISTORS Drum Monitors the temperature around the drum. The CPU selects the bias compensation range based on its input. Bias Monitors the temperature around the drum and controls development bias compensation. Fusing Monitors the fusing temperature and turns the fusing lamp on/off.
Page 42 31 August 1989 Optics Controls the speed of the scanner, the position of the lens, and the position of the mirrors. Operation Panel Controls the LED matrix, and monitors the key matrix. Paper Feed Interfaces with overall paper feed; receives input from paper size and paper end sensors.
Page 43: Overall Machine Control
31 August 1989 10. OVERALL MACHINE CONTROL 1-28...
Page 44: Ac And Dc Power Distribution
31 August 1989 11. AC AND DC POWER DISTRIBUTION The illustration on this page shows the electrical power distribution in block form. AC power (115/220 volts) is supplied from the wall outlet directly to the fusing lamp and the step-down transformer. The transformer supplies 100 volts ac to the power supply unit, SSR board, ac drive board, and to one side of the fans, motors, heaters, paper bank, and sorter.
Page 45: Detailed Section Descriptions
SECTION 2 DETAILED SECTION DESCRIPTIONS...
Page 46: Service Call Conditions
Contents DETAILED SECTION DESCRIPTIONS 1. DRUM ..........2-1 1.1 SELENIUM DRUM CHARACTERISTICS .
Page 47 6. TONER DENSITY DETECTION AND TONER SUPPLY ..2-38 6.1 TONER SUPPLY ........... 2-38 6.2 BOTTLE DRIVE MECHANISM .
Page 48: Image Fusing And Paper Exit
10.8 PAPER SIZE SENSORS ..........2-74 10.9 LIFT MOTOR CONTROL AND PAPER END DETECTION .
Page 49: Drum
31 August 1989 1. DRUM 1.1 SELENIUM DRUM CHARACTERISTICS Selenium has the following characteristics: • Accepts a high positive electrical charge in the dark. (The electrical resistance of selenium is high in the absence of light.) • Dissipates the electrical charge when exposed to light. (Exposure to light greatly enhances the conductivity of selenium.) •...
Page 50 31 August 1989 • Drum conditioning is necessary when a new drum is installed. In addition, it should be done at the following times: 1) When image density is reduced due to overexposure of the drum 2) After cleaning the drum 3) When the oxide layer on the drum is lightly scratched •...
Page 51: Drum Heater Control
31 August 1989 1.3 DRUM HEATER CONTROL The drum heater receives 100 volts ac only when the main switch is turned off. When the main switch is turned on, the 100 volt ac current stops flowing.
Page 52: Drum Charge
31 August 1989 2. DRUM CHARGE This copier uses a dual wire corotron unit and a highly sensitive selenium drum. The corona wires [A] generate a flow of positive ions when the charge power pack applies a high positive voltage to the corona unit. The drum coating [B] receives a uniform positive charge as it rotates past the corona unit.
Page 53: Wire Cleaner
31 August 1989 2.2 WIRE CLEANER Paper dust or toner particles on the corona wires [A] may interfere with charging. The wire cleaner [B] corrects this problem by automatically wiping the charge corona wires clean. Pads on the wire cleaner bracket clean the corona wires as the dc motor [C] drives the cleaner bracket from the home position to the rear end of the corona unit and then back again.
Page 54: Charge Corona Power Pack
31 August 1989 2.3 CHARGE CORONA POWER PACK The circuit operation for the charge corona begins with the input of +5 volts (Vc) at CN2-3. This voltage powers the LED of the photocoupler. Additionally, 24 volts (Vp) enters the power pack at CN1-1. This power supply is used to produce the high voltage corona.
Page 55: Optics
31 August 1989 3. OPTICS 3.1 OVERVIEW During the copy cycle, an image of the original is reflected onto the surface of the drum [I] via the optics assembly. The optics assembly consists of the following parts: 1. First Scanner [A]: Exposure lamp [B] (85V, 160W) First mirror AD (Auto Density) sensor [C]...
Page 56 31 August 1989 This copier has nine standard reproduction ratios: five reductions, three enlargements and full size. In addition, it has a zoom function. The reproduction ratio can be selected in one percent steps from 60% to 155%. A servomotor drives the first and second scanners during the copy cycle. This motor is controlled by the optics PCB, which changes the motor speed depending on the reproduction ratio.
Page 57: Exposure Lamp Control
31 August 1989 3.2 EXPOSURE LAMP CONTROL After the Start key is pressed, the main PCB sends the exposure lamp trigger signal [C] to CN501-6 on the ac drive board. The width of the lamp trigger pulse is based on the setting of SP mode #48 and on the zero-cross signal [B] from the ac drive board.
Page 58: Scanner Drive
31 August 1989 3.3 SCANNER DRIVE This model uses a dc servomotor [A] to drive the first [B] and second [C] scanners. This first scanner is attached to the scanner drive wire by the wire clamp [D]. The second scanner is connected to the scanner drive wire by a movable pulley [E] (the second scanner pulley).
Page 59: Scanner Motor Control
31 August 1989 3.4 SCANNER MOTOR CONTROL The scanner drive motor is a dc servomotor. The CPU on the optics board controls the speed of this servomotor. The main CPU and the optics CPU communicate through a serial interface bus (TXD/RXD). After the main CPU sends the scanner start signal to the optics CPU, the optics CPU receives the drum speed data from the main PCB (pulse generator).
Page 60: Lens/Mirror Posltioning
31 August 1989 3.5 LENS/MIRROR POSITIONING Lens Drive The lens drive motor (stepper motor) [A] changes the lens position according to the selected reproduction ratio to provide the proper horizontal magnification between the lens and the drum’s surface. The output gear of the lens drive motor engages the gears [B] of the lens drive pulley. The lens drive wire [C] is wrapped around the lens drive pulley and is connected to the lens drive bracket [D].
Page 61 31 August 1989 [A] - Lens Drive Pulley [B] - Lens Housing The lens home position sensor [C] informs the optics PCB when the lens [D] is at the full-size position (home position). The optics PCB determines the lens stop position in reduction and enlargement modes by counting the number of steps from the home position.
Page 62 31 August 1989 Home position is checked by moving the lens from the enlargement side towards the reduction side. So, when home position is checked, a LOW to HIGH to LOW signal is present at CN305-9 of the optics board. This occurs when the actuator blade enters and exits the lens home position sensor.
Page 63: Fourth And Flfth Mlrror Assembly
31 August 1989 3.6 FOURTH AND FIFTH MIRROR ASSEMBLY When the reproduction ratio is changed, the stepper motor [A] moves the fourth and fifth mirror assembly [B] using the wire [C] and pulleys [D]. This provides the proper focal distance between the original and the drum. When the fourth and fifth mirror assembly is in the full-size position, the actuator [E] on the assembly actuates the fourth/fifth mirror home position sensor [F].
Page 64 31 August 1989 Fourth and Fifth Mirror Assembly Positioning The mirror home position sensor informs the optics CPU when the fourth and fifth mirror assembly is at the home position. The home position is determined by a LOW to HIGH to LOW change on CN305-12 of the optics board.
Page 65: Orlginal Size Detection
31 August 1989 3.7 ORIGINAL SIZE DETECTION NOTE: With the F33\34, original size detection is performed using the OL and OW sensors in the ARDF unit. For more information, see the ARDF options section. 3.8 RELATED SERVICE CALL CONDITIONS Code #11: Exposure Lamp Malfunction Definition: Lights if the lamp filament breaks or if the lamp turns on during ready or please wait modes.
Page 66 31 August 1989 Code #22: Scanner Home Position Sensor Stays High Definition: Lights if the scanner home position sensor is open at power up. Observation: Scanner eventually moves to the extreme right as on/off key is activated until code 2d is displayed.
Page 67 31 August 1989 Code #28: Lens Home Position Sensor Stays Low Definition: Lights if the lens is moving toward enlargement and the H.P. sensor stays at a LOW signal level for longer than 3.82 seconds. Observations: The lens always moves toward enlargement at power-up. The lens is to the right of the H.P. sensor and the lens motor does not turn on.
Page 68 31 August 1989 Code #2A: 4th/5th Mirror Home Position Sensor Stays Low Definition: Lights when the 4th/5th mirror sensor home position sensor does not actuate within 1.83 seconds after the mirror motor turns on. Observations: At power-up, the 4th/5th mirror drive rotates counterclockwise past the home position sensor. If the main switch is turned off and on, the mirror motor emits a noise and stays at the home position.
Page 69 31 August 1989 Code #2D: No Encoder Output Definition: Lights durnig a copy cycle when the output frequency from the scanner motor encoder is not detected for 490 milliseconds after the scanner motor is energized or if the scanner home position sensor opens or shorts during a copy cycle.
Page 70: Erase
31 August 1989 4. ERASE Lead Edge Erase Margin Side Margins --- 2 ± 2 mm each (For full-size copies the total of both side margins is less than 4 mm.) Original Image Width Charged Width on the Drum Lead Edge Erase Side Erase Paper Lead Edge Registration --- 0 ±...
Page 71: Lead Edge And Trailing Edge Erase
31 August 1989 4.2 LEAD EDGE AND TRAILING EDGE ERASE The entire bank of erase lamps turns on to erase the drum before and after the image area. Leading edge erase overlaps the paper and the image slightly. The leading edge margin helps prevent fusing jams by making it easier for the stripper pawls to separate the paper from the hot roller.
Page 72: Edge Erase Function
31 August 1989 4.4 EDGE ERASE FUNCTION The edge erase function erases a border around the copy. The border is adjustable in 4 steps using SP mode #38. These borders are approximately 5, 10, 15, and 20 millimeters wide, but vary slightly according to paper size and the selected reproduction ratio.
Page 73: Erase Lamp Circuit
31 August 1989 4.5 ERASE LAMP CIRCUIT This copier uses 80 LEDs in the erase lamp unit. The large number of LEDs allows precise control of the side erase margins. Shift register drivers control the LEDs. Initially, the ENABLE signal (LOW active) sets all shift registers to OFF.
Page 74: Development
31 August 1989 5. DEVELOPMENT 5.1 OVERVIEW When the main motor sends a signal to the SSR PCB, the development motor is energized. When it turns on, the paddle roller [A] and development roller [B] start turning. The paddle roller picks up developer in its paddles and transports it to the development roller. Internal permanent magnets in the development roller attract the developer to the development roller sleeve.
Page 75: Developer Exchange Unit
31 August 1989 5.2 DEVELOPER EXCHANGE UNIT The developer exchange plate [A] enables the removal of developer from the development unit. The developer inlet cover [B] enables the addition of developer to the development unit without separating the toner tank from the development unit. SP87 sets the PM cycle. When a predetermined count is reached, the service call indicator blinks, the guidance display indicates “Call for maintenance”, and the start key stays green.
Page 76: Drive Mechanlsm
31 August 1989 5.3 DRIVE MECHANISM A: Development Drive Gear B: Development Roller Gear C: Idle Gear D: Auger Gear The gears of the development unit and the toner agitator gear are driven by the development drive gear [A] when the development motor turns. The rotation is transmitted as follows: The development drive gear and development roller gear are helical gears.
Page 77 31 August 1989 5.4 CROSSMIXING The crossmixing mechanism has two functions: it keeps the toner and developer evenly mixed, and it helps to agitate the developer. The developer that is attracted to the development roller at point [A] is split into two parts by the doctor blade.
Page 78: Image Denslty Control
31 August 1989 5.5 IMAGE DENSITY CONTROL Image density is controlled in two ways: 1) by changing the strength of the bias voltage applied to the development roller sleeve, and 2) by changing the strength of the voltage applied to the exposure lamp. Applying a bias voltage to the development sleeve reduces the potential between the development roller and the drum, which reduces the amount of toner transferred;...
Page 79 31 August 1989 Auto Image Density Control Leading edge of original When automatic image density control is selected, the exposure lamp voltage is set at position 4. Image density is controlled only by changing the bias voltage. At the start of the copy cycle the original sensing mechanism measures the background density of the original image.
Page 80 31 August 1989 Auto ID Peak Hold Input Voltage The CPU checks the voltage output by the auto ID circuit. This circuit has a peak hold function. The peak hold voltage corresponds to the maximum reflectivity of the original. Based on the peak hold voltage, the CPU determines the proper bias base level and sends a 4-bit control signal to the power pack.
Page 81 31 August 1989 Bias Compensation Factors As discussed previously, the bias base level is set either by the automatic image density system or by the operator through the image density keys. The CPU increases the base bias level as necessary to compensate for the rest time between copy runs and the drum temperature, both of which affect drum sensitivity.
Page 82 31 August 1989 2) Drum Temperature Compensation The CC/Bias power pack monitors drum temperature through a thermistor (TH-1), and it increases or decreases the bias voltage to compensate for variations in drum sensitivity that are induced by temperature changes in the drum cavity. At 30° Celcius (base temperature), no drum temperature compensation is performed.
Page 83 31 August 1989 Bias For ID Sensing In order to develop the ID sensor pattern consistently, the CPU applies a fixed base bias level to the development roller at the beginning of the first copy after power-up, and then once every ten copy cycles.
Page 84: Bias Control Circuit
31 August 1989 5.6 BIAS CONTROL CIRCUIT The CPU sends a bias trigger signal through the TC/SC power pack to turn on the developer bias power pack. The main board also monitors the selected image density level and the copier rest time, and it sends a 4-bit bias output control signal to the bias power pack to control the bias output according to the image density level position and the copier’s rest time.
Page 85: Related Service Call Condltions
31 August 1989 4-Bit Bias Control Signal BIT 1 BIT 4 BIT 3 BIT 2 Bias Output NOTE: SP34 shifts the bias under all conditions. There are three settings: 0, 60, and 120. 5.7 RELATED SERVICE CALL CONDITIONS Code #31: Drum Thermistor Blown Definition: Lights when the drum thermistor circuit is open.
Page 86: Toner Density Detection And Toner Supply
31 August 1989 6. TONER DENSITY DETECTION AND TONER SUPPLY 6.1 TONER SUPPLY The toner supply drive gear [A] turns when the development motor is on. The toner supply clutch [B] applies the rotation from the toner supply drive gear to the toner supply roller gear [C], which drives the agitator gear [D].
Page 87: Bottle Drive Mechanism
31 August 1989 6.2 BOTTLE DRIVE MECHANISM For easy access, the toner bottle is just inside the front cover. The bottle is positioned horizontally. The bottle drive mechanism transports toner from the bottle to the toner tank. A worm gear [A] on the front end of the toner supply roller [B] drives this mechanism.
Page 88: Toner Density Detection
31 August 1989 6.3 TONER DENSITY DETECTION E: Full Erase F: ID Check G: Edge Erase (copy cycle) H: Low Toner Condition I: Enough Toner Condition J: Sensor Pattern Image The main CPU checks the image density of the sensor pattern at the beginning of the first copy cycle (after the main switch is turned on) and at every tenth copy cycle.
Page 89: Toner Density Control
31 August 1989 6.4 TONER DENSITY CONTROL The image density sensor checks the density of the sensor pattern image once every 10 copy cycles. The CPU receives two voltage values directly from the sensor: the value for the bare drum (Vsg) and the value for the sensor pattern image (Vsp). These two values are then compared to determine whether or not more toner should be added.
Page 90: Toner Supply Amount
31 August 1989 6.5 TONER SUPPLY AMOUNT This copier has two different ways of controlling the amount of toner supplied. Normally, the detect supply mode system is used to control toner supply. However, a fixed supply system can also be selected using SP #30. SP #30 Toner supply mode Detect...
Page 91 31 August 1989 Detect Supply Mode In the detect supply mode (SP#30 set to zero), when a low toner image density condition is detected (Vsp > 1/8 Vsg), toner is supplied during each copy cycle for the next ten copies as determined by SP #32 (toner supply amount -- fixed and detect modes).
Page 92: Toner End Detection
31 August 1989 6.6 TONER END DETECTION Sufficient Toner Condition: The toner end detection mechanism actuates the toner end sensor [A] when the toner tank is almost empty (60 to 100 grams remaining). In the first figure, there is enough toner in the toner tank. The toner resists the movement of the toner agitator [B] and the drive spring [C] stretches.
Page 93: Toner Overflow Sensor Circuit
31 August 1989 6.7 TONER OVERFLOW SENSOR CIRCUIT The toner overflow sensor signals the CPU when the toner collection bottle is full. A tiny tuning fork is used as the sensing element for the toner overflow sensor. This tuning fork is a damping element in a multivibrator circuit. As long as there is nothing in contact with the tuning fork, the oscillating frequency of the circuit stays LOW and the transistor stays off.
Page 94: Pre-Transfer Lamp (Ptl)
31 August 1989 7. IMAGE TRANSFER AND PAPER SEPARATION 7.1 PRE-TRANSFER LAMP (PTL) After the latent image is developed but before the image is transferred to the copy paper, the drum surface is illuminated by the pre-transfer lamp [A]. This illumination reduces the positive potential on the drum surface.
Page 95: Image Transfer
31 August 1989 7.2 IMAGE TRANSFER The registration rollers [A] feed the copy paper through the transfer entrance guide to the transfer section. A high positive voltage is applied to the transfer corona wire [B], and the corona wire generates positive ions. These positive ions are applied to the reverse side of the paper, and the paper is electrostatically attracted to the drum surface.
Page 96 31 August 1989 Since the positive force applied to the reverse side of the paper by the transfer corona is much greater than the strength of the positive ions on the drum surface, A1 is greater than A3, and A2 is greater than A3. A1 >...
Page 97: Paper Separation
31 August 1989 7.3 PAPER SEPARATION A1 > A2 > A3 –> Separation occurs After image transfer, the paper is fed to the separation section. This process separates the paper from the drum while holding the toner on the paper surface. Ac and dc currents are applied to the separation corona wire, and the corona wire generates ions.
Page 98: Transfer/Separation Corona Power Pack
31 August 1989 7.4 TRANSFER/SEPARATION CORONA POWER PACK The power pack has a dc-to-dc converter and a dc-to-ac inverter. The dc-to-dc converter changes +24 volts (Vp) to 5.78 kilovolts dc for the transfer corona. The inverter changes +24 volts (Vp) to 6.2 kilovolts ac with a slight negative dc bias for the separation corona.
Page 99 31 August 1989 The separation corona current is not always constant. It has two levels--a lead edge level and the normal level. The normal separation corona current has an ac value of about 200 micro-amperes with little dc component. However, at the leading edge, the dc value is reduced from about -2.5 micro-amperes to a dc component of about -8 micro-amperes.
Page 100: Pick-Off Mechanism
31 August 1989 7.5 PICK-OFF MECHANISM Touch-and-Release Mechanism The pick-off solenoid [A] energizes just after the registration rollers turn on. The pick-off lever [B] rotates counterclockwise (rear view) and pushes the pawl shaft pin [C]. The pawl shaft [D] then rotates clockwise and the pick-off pawls [E] touch the drum. The pawl springs [F] hold the pick-off pawls on the shaft and prevent them from touching the drum too strongly.
Page 101: Pick-Off Timing
31 August 1989 7.6 PICK-OFF TIMING When the registration rollers start rotating, the CPU simultaneously supplies a LOW signal at CN101-B5. This LOW signal energizes the pick-off solenoid. The CPU waits 610 milliseconds until the lead edge of the paper reaches the pick-off area before turning off the pick-off solenoid.
Page 102: Pre-Transfer Lamp And Quenching Lamp Circuit
31 August 1989 7.7 PRE-TRANSFER LAMP AND QUENCHING LAMP CIRCUIT When the main motor is energized, the main board outputs a LOW signal at CN101-B20 to energize the stabilizer power pack. This LOW signal is routed through the TC/SC power pack to the stabilizer.
Page 103: Drum Cleaning
31 August 1989 8. DRUM CLEANING 8.1 OPERATION Drum cleaning is accomplished by the pre-cleaning corona (PCC) [A], cleaning brush [B], and cleaning blade [C]. As the surface of the drum enters the cleaning unit, the PCC applies an ac charge. This loosens the toner on the drum.
Page 104: Pre-Cleaning Corona And Bias Roller
31 August 1989 8.2 PRE-CLEANING CORONA AND BIAS ROLLER The pre-cleaning corona [A] applies a negative charge to the drum and any toner remaining on the drum’s surface using an ac voltage with a negative dc bias. A negative bias is used because toner more readily accepts a negative charge, and a negative charge is more stable than a positive charge.
Page 105: Drive Mechanism
31 August 1989 8.3 DRIVE MECHANISM The cleaning unit is driven by the main motor. Mechanical drive is transmitted to each part as follows: Main Motor [A] –> Registration Roller Drive Belt [B] –> Gears [C] –> Cleaning Brush [D] –>...
Page 106: Cleaning Blade
31 August 1989 8.4 CLEANING BLADE The cleaning pressure mechanism is shown above, When the cleaning solenoid [A] is energized, it turns the cleaning solenoid lever [B] clockwise (rear view). Due to the pull of the cleaning blade pressure spring [C], the pressure arm [D] also turns clockwise and pushes the cleaning blade lever [E] up.
Page 107 31 August 1989 When the Start key is pressed to start a copy cycle, the CPU outputs a LOW signal at CN101-A3 to energize the cleaning solenoid. The main motor and paper feed motor turn on 200 milliseconds later. The CPU then de-energizes the cleaning solenoid 15 minutes after the main motor is turned off.
Page 108: Pre-Cleaning Corona Clrcuit
31 August 1989 8.6 PRE-CLEANING CORONA CIRCUIT The PCC power pack receives 24 volts (Vp) from the TC/SC power pack. To energize the PCC power pack, the main board supplies a LOW signal at CN101-A2 to the PCC power pack through the TC/SC power pack, which in turn applies a LOW signal at CN1-4 to energize the PCC power pack.
Page 109: Quenching
31 August 1989 9. QUENCHING 9.1 OPERATION The pre-quenching corona (PQC) [A] applies a positive dc corona (5 kilovolts) to neutralize the negative charge remaining on the drum’s surface from the pre-cleaning corona. Simultaneously, the quenching lamp [B] neutralizes any remaining positive charge on the drum.
Page 110: Pre-Quenching Corona Circuit
31 August 1989 9.2 PRE-QUENCHING CORONA CIRCUIT Circuit operation begins with the application of +24 volts to CN1-1 on the PQC power pack. This is the power source for the high-voltage (dc 5 kilovolts) corona. When the Start key is pressed, the CPU energizes the PQC power pack through the TC/SC power pack by supplying a LOW at CN101-B20.
Page 111: Paper Feed
31 August 1989 10. PAPER FEED Paper feeds from either the first or second feed station [A] or from the manual feed table [B]. The capacity of each cassette is 500 sheets. One of the two optional large capacity trays (1,000 or 2,500 sheets) can be installed in the second feed station.
Page 112: Lift Mechanism And Paper End Detection
31 August 1989 10.2 LIFT MECHANISM AND PAPER END DETECTION When the cassette is inserted into the copier, the cassette actuator pin [A] is pushed down by the cassette. The lift motor unit then mechanically pivots clockwise at point [B] so that the lift gear [C] engages with the sector gear [D].
Page 113 31 August 1989 As paper is fed into the copier, the level of the paper stack gets lower. If the level becomes too low, the lift sensor is actuated and the CPU energizes the lift motor until the top sheet raises the pick-up roller to deactuate the lift sensor again.
Page 114: Roller Function
31 August 1989 10.3 ROLLER FUNCTION This copier uses an FRR (Feed + Reverse Roller) paper feed system with three rollers. Pick-up Roller The pick-up roller [A] rests on the paper stack until the start key is pressed.. A few moments after the Start key is pressed, the pick-up roller starts to rotate and feeds the top sheet between the feed roller [B] and the separation roller [C].
Page 115 31 August 1989 The direction that the separation roller [A] turns depends on the frictional forces acting on it. The slip clutch applies a constant clockwise force (F2). When there is a single sheet of paper being driven between the rollers, the force of friction between the feed roller [B] and the paper (F1) is greater than F2.
Page 116: Slip Clutch Mechanism
31 August 1989 10.4 SLIP CLUTCH MECHANISM D: Separation Roller E: Slip Clutch Cover The slip clutch has two hubs connected by a drive spring [A]. The spring grips the output hub [B] tightly and grips the input hub [C] loosely. It will slip if the resistance to rotation is too great.
Page 117: Paper Feed Drive
31 August 1989 10.5 PAPER FEED DRIVE Roller Drive Mechanism The pick-up rollers [A] and the feed rollers [B] are driven by the paper feed motor [C]. The main board sends a paper feed signal to the paper feed control board, which then energizes the paper feed clutch [D].
Page 118 31 August 1989 Pick-up Roller Up/Down Movement The pick-up roller is raised by a solenoid. When the leading edge of the paper passes between the feed roller and separation roller, the CPU energizes the solenoid and the pick-up roller is lifted out of the paper path. This copier has three pick-up solenoids. Two solenoids [A] are used for the first and second cassette paper feed.
Page 119: Manual Feed
31 August 1989 10.6 MANUAL FEED In manual feed mode, up to 20 sheets (normal weight) can be loaded on the manual feed table and fed into the copier without a cassette. Manual feed mode uses the rollers of the first feed station.
Page 120: Relay Feed And Registration
31 August 1989 10.7 RELAY FEED AND REGISTRATION The relay rollers [A] and the registration rollers [B] feed paper from the second paper feed station to the transfer section. From the first paper feed station, paper is fed directly to the registration rollers and then on to the transfer section.
Page 121 31 August 1989 Registration The main motor [A] drives the registration rollers [B] via the main drive belt [C], gears, and the registration clutch [D]. The CPU energizes the registration clutch when it receives a registration start signal from the optics board.
Page 122: Paper Size Sensors
31 August 1989 10.8 PAPER SIZE SENSORS The CPU sends separate scan pulses (SCAN 1, 2, 3, and 4) to the corresponding sensors in each cassette. The output of this group of sensors for all cassettes can be monitored by one data bus because the scan pulses are sequential.
Page 123: Lift Motor Control And Paper End Detection
31 August 1989 10.9 LIFT MOTOR CONTROL AND PAPER END DETECTION Lift Motor Control The paper size sensor is also used as a cassette set sensor. When the paper size actuator plate is inserted into the paper size sensor, one or more photointerrupters turn off (0 volts to 5 volts).
Page 124 31 August 1989 Paper End Detection After the last sheet of paper is fed from a cassette, the Add Paper indicator lights. The first and second paper end sensors use photointerruptors. When a sensor is actuated, the photointerrupter turns off (0 volts to 5 volts). The CPU detects paper end by monitoring the output of these sensors.
Page 125: Paper Transport
31 August 1989 11. PAPER TRANSPORT 11.1 OVERVIEW When the copy paper separates from the drum, it is advanced by the transport belt [A] to the fusing unit. A vacuum fan [B] holds the paper firmly against the belt. The gear [C] drives the transport belt.
Page 126: Transport Unit Release Mechanism
31 August 1989 11.2 TRANSPORT UNIT RELEASE MECHANISM The transport unit can be lowered to remove misfeeds. The transport unit is supported by two casters [A] which are mounted on the release shaft [B]. When the release lever [C] is pressed down, the casters turn to the left and the transport unit moves down.
Page 127: Overview
31 August 1989 12.1 OVERVIEW The image is fused to the copy paper by two rollers which apply heat and pressure. The hot roller [A] is made of teflon and the pressure roller [B] is made of silicone rubber but has a teflon tube coating.
Page 128: Fusing Drive Mechanism
31 August 1989 12.2 FUSING DRIVE MECHANISM The fusing drive gear [A] turns the release gear [B] which drives the hot roller gear [C]. Rotation passes from the hot roller gear through two idle gears [D] to the exit roller drive gear [E].
Page 129: Entrance Guide
31 August 1989 12.3 ENTRANCE GUIDE The entrance guide [A] for this machine is adjustable for thick or thin paper. With thin paper, set the entrance guide in the upper position. This slightly lengthens the paper path which prevents the paper from creasing in the fusing unit. With thick paper, set the entrance guide in the lower position.
Page 130: Oil Supply And Cleaning
31 August 1989 12.4 OIL SUPPLY AND CLEANING Silicone oil is applied to the hot roller to prevent toner and paper from sticking to the hot roller, to reduce paper curl, and to clean the roller. A small one-way-valve pump moves the oil from the oil tank [A] (capacity 360 cc) to the oil supply pad [B].
Page 131: Oil End Sensor
31 August 1989 12.5 OIL END SENSOR Oil end detection is based on the difference between the index of refraction of air and the index of refraction of silicone oil. The index of refraction of silicone oil (1.40) is very near that of the sensor casing (1.49); so, the oil-casing interface has a very large critical angle.
Page 132: Fusing Exit Assembly
31 August 1989 12.6 FUSING EXIT ASSEMBLY The fusing exit assembly includes the fusing roller strippers [A], the lower fusing exit guide [B], and the exit sensor [C]. The hot roller strippers prevent copy paper from wrapping around the hot roller. They slide between the paper and the roller and then direct the paper to the fusing exit rollers.
Page 133: Fusing Control
31 August 1989 12.7 FUSING CONTROL The main board monitors the fusing temperature through the fusing thermistor to control the fusing temperature. It also uses the zero-cross signal generated by the ac drive PCB to accurately control the applied power. Normally, the voltage applied to the lamp is a full ac waveform.
Page 134 31 August 1989 Phase Control In the phase control mode, the fusing lamp receives ac power constantly. The amount of power is regulated by the width of the trigger pulse. The wider the trigger pulse (C1), the more ac power the lamp receives (D1); therefore, the temperature increases. As the temperature rises, the LOW trigger pulse becomes narrower (C2) and less power is applied to the lamp (D2);...
Page 135 31 August 1989 Fusing Warm-up Cycle - Fusing Temperature Below 100°C - Normal fusing unit operating temperature is 185°C; however, if the temperature at power-up is below 100°C, the CPU goes into the idle mode. When the temperature reaches 175°C, the idling cycle begins.
Page 136: Service Call Conditions
31 August 1989 Hot Roller Temperature -- 220-240°C Upper Temperature Limit If for any reason the hot roller temperature reaches the upper temperature limit, the fusing thermistor resistance will become so low that the CPU detects a thermistor short, resulting in a Call Service condition (Code “53”). This prevents the roller from being damaged.
Page 137 31 August 1989 Code #54: Ready Signal Not On Definition Lights if the idle signal is not received within 8 minutes after the power relay turns on. Observation The fusing lamp does not turn on. The ready beeper does not sound and code #54 is displayed 8 minutes after power is turned on.
Page 138: Paper Exit
31 August 1989 13. PAPER EXIT After fusing, the copies are delivered to the copy tray through the fusing exit rollers [A], exit relay rollers [B], and the exit rollers [C]. An anti-static brush [D] removes static electricity from the copies as they leave the paper exit area. This improves paper stacking. 2-90...
Page 139: Exit Roller Drive Mechanism
31 August 1989 13.2 EXIT ROLLER DRIVE MECHANISM The main motor [A] drives the exit relay rollers [B] and exit rollers [C] through the timing belt [D] and the exit drive chain [E]. For safety purposes, the lower exit roller is driven through a slip clutch [F]. This slip clutch ensures that the roller turns when operating normally, but it slips when excessive force exists between the lower and upper exit rollers.
Page 140: Duplex
31 August 1989 14. DUPLEX 14.1 INVERSION Operation After passing through the fusing unit [A], copies come to the junction gate [B]. The junction gate is controlled by the junction gate solenoid. Single-sided copies pass under the junction gate and go straight to the paper exit. Duplex copies pass over the junction gate and enter the inverter unit [C].
Page 141 31 August 1989 Drive Mechanism The main motor [A] drives the inverter rollers [B] via the exit drive chain [C]. The inverter rollers and the exit relay rollers [D] rotate in opposite directions. 2-93...
Page 142 31 August 1989 - Forward Drive - When the copy’s leading edge passes the fusing exit sensor, the CPU energizes the junction gate solenoid [A]. The exit relay rollers [B] feed the copy into the inverter unit. The inverter pressure rollers [C] are in the upper position at this time. These rollers are driven via a gear train by the exit drive chain [D].
Page 143 31 August 1989 - Reverse Drive - After the copy’s trailing edge passes the exit relay sensor [A], the CPU energizes the inverter return solenoid [B] which lowers the inverter pressure rollers [C] onto the inverter roller [D]. Since the inverter rollers are always rotating (reverse direction), the feed direction is reversed. The inverter roller drives the copy between the exit relay rollers and the fork gate entrance rollers [E] which then feed the copy to the duplex transport unit.
Page 144: Duplex Transport
31 August 1989 14.2 DUPLEX TRANSPORT Basic Operation After the copy is reversed in the inverter unit, it comes to the duplex transport section. The duplex transport unit [A] carries the copy from the inverter unit to the appropriate gate in the fork gate unit [B].
Page 145 31 August 1989 Drive Mechanism The exit drive chain [A] powers the duplex transport rollers [B]. Power is transferred from the chain through the exit relay roller gear [C] and two idle gears [D] to the drive gear [E] of the left duplex transport roller.
Page 146 31 August 1989 Note: Numbers circled within solenoid indicate sequence of solenoid operation. The fork gate unit has five gates [A] through which copy paper passes to the duplex tray. Two solenoids [B,C], working together, create any of five separate states for the fork gates. (See the figure.) Sol.
Page 147: Duplex Stacking
31 August 1989 14.3 DUPLEX STACKING Basic Operation Paper is stacked in the duplex tray, which consists of the duplex delivery tray [A] and the jogger unit [B]. The duplex delivery tray transports paper from the fork gate unit to the jogger unit. The duplex delivery tray is ribbed to achieve precise stacking of paper in the duplex tray.
Page 148 31 August 1989 Jogger Drive Mechanism Both the front [A] and rear [B] fences of the jogger unit are attached to the same wire [C]. The jogger drive pulley [D] is mounted on the jogger motor shaft. When the jogger drive pulley turns, both fences move the same distance in opposite directions.
Page 149 31 August 1989 Jogger Motor Circuit The jogger motor is a stepper motor. It is controlled by phase signals from the main CPU on the main board as shown in the above block diagram. With this motor, one step is 1.80°. One complete revolution equals 200 steps.
Page 150 31 August 1989 Duplex Positioning Roller - Drive Mechanism - The duplex positioning roller [A] is driven by the main drive chain. Power is transferred from the main drive chain to the positioning roller through the positioning roller gear [B], the positioning drive shaft [C], the positioning roller pulley [D], and the rubber belt.
Page 151: Duplex Tray Sensors
31 August 1989 14.4 DUPLEX TRAY SENSORS Duplex Entrance Sensor When paper enters the duplex tray, the positioning roller bracket [A] is in the low position and the actuator roller [B] is resting on the jogger bottom plate. When the paper passes under the actuator roller, the friction of the paper turns the actuator roller.
Page 152: Duplex Paper Feed
31 August 1989 14.5 DUPLEX PAPER FEED Basic Operation Duplex paper feed uses an FRR (Feed + Reverse Roller) paper feed system. This is similar to the cassette feed system, except that the duplex pick-up roller [A] remains on the paper stack after feeding a sheet to the duplex feed roller [B].
Page 153 31 August 1989 Duplex Feed Drive Mechanism The main drive chain [A] turns the duplex feed rollers. The power is transferred through the drive sprocket gear, positioning roller gear [B], and idle gear [C to the gears driving the duplex feed roller [D], duplex separation roller [E], and pick-up roller [F].
Page 154 31 August 1989 Duplex Stopper and Pick-up Roller Mechanism The pick-up roller bracket is lifted up by the rearmost duplex stopper [A]. Both the duplex stopper and the pick-up roller [B] are moved by solenoids. When paper is being fed, the duplex stopper solenoid [C] is energized and the stoppers are lowered.
Page 155: Related Service Call Condltlons
31 August 1989 14.6 RELATED SERVICE CALL CONDITIONS Code #81: Jogger Home Position Not Off Definition: Lights if the jogger home sensor output stays LOW. Observation: Code #81 is displayed during the duplex mode copy cycle. The jogger is vibrating. Points to Check: Check the voltage at CN104-B2 on the main PCB.
Page 156: Other Circuits
31 August 1989 15. OTHER CIRCUITS 15.1 DC POWER DISTRIBUTION Power Supply Fuse Table Voltage Fuse Typical Symptoms Destination 24 Vf FU705 (5A) DF and Sorter inoperative Main board, ARDF/RDH 24 Vp FU704 (5A) No display, blank copies Operation panel, Power packs Main board, corona cleaner 5 Vb...
Page 157: Safety Switch Circuits
31 August 1989 15.2 SAFETY SWITCH CIRCUITS AC Safety Circuits When the front door is opened, switches 1, 2, 3, and 4 open and cut ac power to the fusing lamp and all ac components. Relay RA1 also controls ac distribution. DC Safety Switches Switches 7, 8, and 9, the 15-second lamp safety relay, and the fusing thermofuse will cause RA1 to de-energize, which interrupts ac power.
Page 158: Ac Component Control
31 August 1989 15.3 AC COMPONENT CONTROL The ac drive PCB controls the main motor, cooling fan, exposure lamp, and fusing lamp. The SSR board controls the developer motor and the paper feed motor. AC (hot) is supplied from RA1 and contacts through each ac component. AC neutral is applied to both the ac drive PCB and the SSR board.
Page 159: Corona Cleaner Motors
31 August 1989 15.4 CORONA CLEANER MOTORS Small dc motors in the corona endblocks drive the corona cleaners. When a cleaner motor is energized, the CPU supplies forward drive for a period of 20 seconds after which time it reverses the polarity of the motor drive voltage to return the cleaner to the home position.
Page 160: Pulse Generator
31 August 1989 15.5 PULSE GENERATOR The main board CPU controls the timing of all machine operations. The timing is based on how many pulses the CPU receives from the pulse generator. Pulses are generated by the rotation of a notched disk within a photointerrupter. As the disk rotates, light from the LED activates the phototransistor each time a notch appears.
Page 161: Magnetic Clutch And Solenoid Control
31 August 1989 15.6 MAGNETIC CLUTCH AND SOLENOID CONTROL To energize an electromagnetic device, 24 volts (Va) is supplied to one side of the component. The main board then supplies a LOW trigger signal to the other side to turn the device on.
Page 162: Sensor Operation
31 August 1989 15.7 SENSOR OPERATION Photointerrupters Photointerrupter sensors consist of a plastic encapsulated LED and phototransistor separated by an open slot. When the slot is empty, light from the LED activates the phototransistor and the sensor outputs a LOW signal. When an actuator plate enters the slot, light from the LED is blocked and the output becomes HIGH.
Page 163 31 August 1989 Fusing Exit CN102-A23 (Main PCB) Exit Sensor CN102-B23 (Main PCB) Exit Relay CN104-A9 (Main PCB) Invertor Exit CN104-B9 (Main PCB) Duplex Entrance CN104-A2 (Main PCB) Duplex Paper CN104-B1 (Main PCB) Jogger HP CN104-B2 (Main PCB) Scanner HP CN305-3 (Optics PCB) Scanner Overrun CN305-6 (Optics PCB)
Page 164 31 August 1989 Thermistors A thermistor is a semiconductor that converts a change in temperature into a change in resistance. The character of this change is that resistance decreases when temperature increases, and vice versa. 2-116...
Page 165: Counter Circuits
31 August 1989 15.8 COUNTER CIRCUITS Total Counter The CPU energizes the total counter by supplying a LOW signal at CN101-A12. This energizes the counter and closes the internal contact (counter confirmation). When the contact closes, CN102-A25 goes HIGH (5 volts dc) and the CPU determines that the counter has energized. If the CPU does not receive a HIGH signal at CN102-A25 when the total counter is energized, SC 91 is displayed.
Page 166 SECTION 3...
Page 167 Contents INSTALLATION 1. INSTALLATION REQUIREMENTS ......3-1 1.1 ENVIRONMENT ........... . . 3-1 1.2 MINIMUM SPACE REQUIREMENTS .
Page 168: Installation Requirements
31 August 1989 1. INSTALLATION REQUIREMENTS 1.1 ENVIRONMENT 1. Temperature Range: 10°C to 30°C (50°F to 80°F) 15% to 90% RH 2. Humidity Range: Less than 1,500 Iux (Do not expose to direct sunlight.) 3. Ambient Illumination: 4. Ventilation: Room air should turn over at least 3 times/hour. Less than 0.15 mg/m³...
Page 169: Minimum Space Requirements
31 August 1989 1.2 MINIMUM SPACE REQUIREMENTS...
Page 170: Machine Level
31 August 1989 1.3 MACHINE LEVEL 1. Front to Back: Within 5 mm (0.2”) of level 2. Right to Left: Within 5 mm (0.2”) of level 3. Screw the leveling feet [A] up or down to level the machine. 1.4 POWER SOURCE 1.
Page 171: Accessory Check
31 August 1989 2. ACCESSORY CHECK Check the quantity and condition of the accessories in the box according to the following list: Europe Editing Sheet Sort/Stack Key Top) (inside the front cover) Sort/Stack Key Cover (1FC) (inside the front cover) NECR Cassette - Large Cassette - Small...
Page 172: Installation Procedure
31 August 1989 3. INSTALLATION PROCEDURE 3.1 COPIER INSTALLATION NOTE: The platen cover and the original stacker are needed as options if the DF is not to be installed. Also, the copy tray is needed if the sorter is not to be installed. When the RDH unit is installed on this copier, Optional ROM Type A must be procured and installed in place of the ROM originally installed on the copier main board.
Page 173 31 August 1989 Remove all strips of tape, and open the front cover. Remove the strips of tape as follows: Non-duplex model --- [B] Duplex model --- [B + C] Remove the transport unit support cushion [D]. Remove the plastic wedge between the upper and lower registration rollers.
Page 174 31 August 1989 6. Remove the rear cover (4 screws), the left cover [A] (2 screws), and the scanner lock plate [B] (1 screw). NOTE: Reinstall the screw for future use. Do not throw away the scanner lock plate; it must be reinstalled before the copier is transported long distances.
Page 175 31 August 1989 8. Remove the fusing unit, then remove the fusing unit cover [E] (2 screws, 1 shoulder screw). 9. Prime the oil supply pad [F] with silicon oil [G]. Then, fill the oil tank [H] with silicon oil. 10.
Page 176 31 August 1989 each), the front cover (2 knob screws) and the left inner cover (4 screws) b) Disconnect the wire from the 220 volt terminal [B], and connect this wire to the 240 volt terminal [C] as shown. -Guidance ROM kit installation- a) Replace the three ROMs [D] (IC 821, 822 &...
Page 177 31 August 1989 12. Reinstall the fusing unit. 13. Remove the image density sensor cover [A]. 14. Pull down the toner bottle holder [B], lower the transport unit [C], and remove the drum inner cover [D] (1 screw). 15. Put a sheet of paper [E] on the T/S corona unit [F]. 16.
Page 178 31 August 1989 18. Remove the developer inlet cover [J] (1 screw). 19. Pour one kilogram of developer into the development unit while turning the knob [K] counterclockwise to distribute the developer. 20. Reinstall the developer inlet cover. 3-11...
Page 179 31 August 1989 21. Pull out the drum protective sleeve [A] from the drum. NOTE: Save the drum protective sleeve for future use when servicing the copier. 22. Reinstall all removed parts, and return them to their original position. 23. Load the toner bottle onto the bottle holder. Then, rotate the lever [B] to fix the bottle, and raise the holder [C] up to the bracket.
Page 180 31 August 1989 25. Install the platen cover [A] (2 M5 stud screws) and the original holder [B] (Two sided tape) as necessary. 26. Remove the DIP switch cover [C] (1 screw), and turn on DIP switch 801-8 [D]. Then, plug in the machine and turn on the main switch.
Page 181 31 August 1989 28. Put five sheets of white paper (A3 of 11” x 17”) on the exposure glass. 29. Set SP 10 for drum conditioning. 30. After the warm up period is completed, press the Start Key to start drum conditioning. (100 is automatically displayed on the copy counter by SP 10.) 31.
Page 182: Cassette Modification
31 August 1989 3.2 CASSETTE MODIFICATION Remove the cassette cover. Remove the side fences [A] (1 screw each) and the bottom plate [B]. Reposition the rear fence [C] (1 screw) in the desired paper size position. NOTE: Paper size positions are shown on the inside of the cassette. Reinstall the bottom plate.
Page 183: Key Counter Holder Installation
31 August 1989 3.3 KEY COUNTER HOLDER INSTALLATION Remove the front cover (2 screws). Remove the right inner cover (4 screws) and right front cover (1 screws). Remove the cover plate [A] and fixing plate [B] from the key counter bracket [C]. Hold the fixing plate on the inside of the key counter bracket and insert the key counter bracket.
Page 184 SECTION 4...
Page 185 Contents SERVICE TABLES 1. PM TABLE ..........4-1 2.
Page 186: Pm Table
31 August 1989 1. PM TABLE C: Clean R: Replace L: Lubricate A: Add I: Inspect A. OPTICS 160k 240k 320k NOTE Mirrors, Lens Reflectors, Alcohol/Water Toner Shield Glass Exposure Glass Glass Cleaner Platen Cover Alcohol/Water Exposure Lamp Replace if necessary Scanner Guide Rods Launa Oil and Plate...
Page 187 31 August 1989 D. CLEANING UNIT 160k 240k 320k NOTE Cleaning Blade Cleaning Seals Clean or replace if necessary Cleaning Brush Bias Roller Clean if necessary Bias Roller Blade Dry Cloth Pick-off Pawls Clean if necessary E. DEVELOPMENT UNIT 160k 240k 320k NOTE...
Page 188 31 August 1989 H. DUPLEX 160k 240k 320k NOTE Inverter Support Roller Damp Cloth Inverter Pressure Roller Damp Cloth Positioning Roller Drive Belt Damp Cloth Positioning Roller Damp Cloth Duplex Slip Clutch Mobil Temp.78 Duplex Pick-up Roller Damp Cloth Duplex Separation Roller Damp Cloth Duplex Feed Roller Damp Cloth...
Page 189: Service Tables
31 August 1989 2. SERVICE TABLES 2.1 Test Points - Main Board - Function Number TP100 Image density sensor input voltage +24V TP101 TP102 TP103 - Scanner Control - Number Function +24V(Vm) TP301 Factory Use TP303 TP304 Factory Use Factory Use TP305 TP306 Factory Use...
Page 190: Dip Switch Tables
31 August 1989 DIP Switch Tables DIP SW 801 (Operation Panel) Description SW # Free run Not used Language code (See language code table.) Not used Clear counter (See CLEAR MEMORY PROCEDURE.) Service Program mode access * When ON, the SP mode is disabled. DIP SW 100 (Main Board) SW # Description...
Page 191 31 August 1989 2.5 Service Program SP-8 Data Input Guide Table DATA INPUT # SENSOR Registration sensor Fuser sensor Exit sensor Relay roller sensor #1 Relay roller sensor #2 Relay roller sensor #3 DATA 1 .. Paper present Inverter entrance sensor DATA 0 ..
Page 192: Service Program Mode Operation
31 August 1989 3. SERVICE PROGRAM MODE OPERATION The service program mode is used to check electrical data and change modes or adjustment values. 3.1 Service Program Access Turn the main switch off. Remove the DIP switch cover on the operation panel and turn on DIP SW 801-8. Then, turn the main switch on.
Page 193: Memory Clear
31 August 1989 3. Press the Enter key. Simultaneously, the guidance display prompts “PROGRAM No.’’ ..NO.80 4. Enter the desired number using the number keys or zoom keys. 5. Press the Enter key. • Press the Clear Modes key to abandon SP mode. 3.3 Memory Clear <...
Page 194 31 August 1989 < SP-98 “Clears all counters” > Service program SP-98 clears all copy counters, self-diagnostic counters and jam counters. The procedure for using this function is the same as with SP-97, only this time select SP-98. The following will be cleared: 1) SP-100 through SP-139 2) SP-85 (E.M.
Page 195: Service Program Mode Table
31 August 1989 3.4 Service Program Mode Table Mode No. Function Data Comments Exposure Lamp OFF Free Run: Free run with exposure lamp OFF Jam Detection OFF: “No” is displayed when 0 is Copies are made without jam detection. selected. Motor starts when Enter key is Corona Wire Cleaner Function: pressed.
Page 196 31 August 1989 Mode No. Function Data Comments APS Priority: (Factory setting = 0) 0: Yes 1: N Selects APS or manual. 0: 4 sec (Factory setting = 0) SADF Shut-Off Time: 1: 60 sec Selects shut-off time for SADF mode. Possible in SADF mode.
Page 197 31 August 1989 Function Data Comments Mode No. Charge Wire Cleaner: 0: ON Cleaner motor turns on every Sets charge wire cleaner to on or off. 1: OFF 5K copies at power up. (Factory setting = 0) Lead Edge Erase Margin Adjustment: 0 - 15 0.6 mm per step.
Page 198 31 August 1989 Function Data Comments Mode No. Vsg Adjustment: Adjust Vsg with VR on the ID Turns on ID sensor LED. sensor board. LED turns on 10 sec. (no drum rotation). Vsg/Vsp Check: Vsp/Vsg value updated every 10 copies. Displays Vsg and Vsp.
Page 199 31 August 1989 Mode No. Function Data C o m m e n t s Weekly Timer Set: Also accessible by customer Programs machine to turn on/off each day of the through keyboard. week. Automatic Shutoff: 0: No (Factory setting = 0) Selects automatic shutoff time.
Page 200 31 August 1989 Mode No. Function Data Comments DIP SW 801-7 must be on. Clear Counters: 0: No Clears the following counters: total copies, S/C & 1: Yes Jam, Job Program, PM counter, Service Tel. #, User Code Counter. Clear All Memory: 0: No DIP SW100-8 (Main board) Clears all counters and returns all modes to...
Page 201 31 August 1989 Mode No. Function Data Comments Total Service Calls: (Factory setting = 0) Displays the total number of times the Service Call indicator has turned on. (Factory setting = 0) Service Call Breakdown: Displays the total for each service call type using + and - keys.
Page 202: Language Code Table
3.5 Language Code Table DIP-801 Destinations & Paper Size SP-12 SP-13 PITNEY BOWES (LT) 0: English No Function 1: French KALLE INFOTEC, RICOH EUROPE, RICOH ASIA/ No Original Option MIDDLE EAST (A4) Function 0: Japanese 0: Swedish 1: English 1: English 2: French...
Page 203: Special Tools And Lubricants
31 August 1989 4. SPECIAL TOOLS AND LUBRICANTS Item Description Part No. Q’ty 1 Test Chart OS-A3 -- 10 sheets 5420 9516 100 sheets 5420 9502 2 Digital Thermometer (HLC-60E) 5420 9504 3 Digital Thermometer Probe (HLC-60E) 5420 9505 4 Digital Multimeter (BECKMAN RMS 3030) 5420 9507 5 Test Lead Kit (BECKMAN DL241) 5420 9508...
Page 204: Service Remarks
31 August 1989 5. SERVICE REMARKS 5.1 Handling The Drum 1. Never touch the drum surface with bare hands. 2. Store the drum in a cool dry place. 3. Always wear gloves when cleaning the drum. 4. Prime the drum with setting powder only when the cleaning blade, cleaning brush, and drum are replaced as a set.
Page 205: Optics
31 August 1989 2. After cleaning the erase lamp filter, rub it lightly with your finger to discharge any static electricity on the filter surface. 5.4 Optics 1. A small amount of Iauna oil should be used to lubricate the following parts: a) Scanner Guide Rods b) Scanner Guide Rod Pads c) Lens Housing Guide Rods...
Page 206: Transfer And Separation Corona
31 August 1989 5.6 Transfer and Separation Corona 1. Do not loosen the paint-locked screws holding the entrance mylar guide of the transfer and separation corona unit. 5.7 Cleaning Unit 1. Do not damage the cleaning blade edge. Clean the blade with a soft, clean cloth. 2.
Page 207: Optional Equipment
31 August 1989 2. Be careful not to damage the forks when removing the fork gate unit. 3. The rollers and the slip clutch for duplex and cassette feed are not interchangeable. 4. Be sure that the duplex transport belts are matte-side out when replacing them. 5.
Page 208 SECTION 5 ADJUSTMENT...
Page 209 Contents REPLACEMENT AND ADJUSTMENT 1. OPTICS ..........5-1 1.1 Exposure Glass Removal .
Page 210 4.9 Fusing Pressure Adjustment ......... . 5-34 4.10 Hot Roller Temperature Adjustment .
Page 211 8.7 Charge Corona Current Adjustment ........5-67 8.8 Transfer Corona Current Adjustment .
Page 212: Optics
31 August 1989 1. OPTICS 1.1 Exposure Glass Removal 1. Remove the left scale [A] (2 short screws). 2. Grasp the left edge of the exposure glass [B] and lift it up slightly. Slide the other edge out from under the right glass holder. Remove the exposure glass. NOTE: When reinstalling the exposure glass: –...
Page 213: Sixth Mirror Replacement
31 August 1989 1.2 Sixth Mirror Replacement 1. Remove the exposure glass. (Refer to “Exposure Glass Removal.”) 2. Remove the lens housing cover [A] (4 screws). Then, shift the lens housing [B] fully to the left and the 4th/5th mirror assembly [C] to the right. 3.
Page 214 31 August 1989 4. Remove the sixth mirror as follows: (1) Slide the sixth mirror [F] to the right. (2) Push it into the groove [G] at the rear. (3) Swing the front end to the right. (4) Pull it towards the front. (5) Swing the rear end to the left.
Page 215: Scanner Drive Wire Replacement
31 August 1989 1.3 Scanner Drive Wire Replacement 1. Remove the exposure glass. (Refer to “Exposure Glass Removal.”) Then, remove the top cover (9 screws). 2. Disconnect the following connectors from the power pack bracket (C/B, Q/CB, SSR) [A]: Development Bias [B] White 11P [C] Charge Corona [D] Quenching [E], cleaning bias [F] and white 4P [G]...
Page 216 31 August 1989 5. Remove the harness [A] from the clamp [B] inserted in the rear side of the optics control PCB bracket [C]. Then, remove the optics control PCB with the bracket (8 connectors, 3 screws). 6. Loosen the first scanner wire clamp [D] (2 screws), and remove the old wire. Then, slide the second scanner [E] all the way to the left (rear view).
Page 217 31 August 1989 7. Hook one end of the wire [A] on the anchor [B] using the ring [C]. 8. Route the scanner wire in the following order: (1) Outer track counterclockwise. (2) Below securing screws. (3) Lower track counterclockwise. (4) Lower track clockwise.
Page 218 31 August 1989 9. Thread the wire between the two pulleys [A]. 10. Position the first and second scanners according to the adjustment table, and secure the first scanner wire clamp (rough adjustment of the horizontal magnification). 11. Adjust the horizontal magnification using SP 44. (Refer to “Horizontal Magnification Adjust- ment.”) 12.
Page 219: Fourth And Fifth Mirror Drive Wire Replacement
31 August 1989 1.4 Fourth and fifth Mirror Drive Wire Replacement 1. Remove the exposure glass. (Refer to “Exposure Glass Removal.”) Then, remove the top cover (9 screws), the lens housing cover (4 screws), and the exposure harness guide plate [A] (2 screws). 2.
Page 220: Lens Drive Wire Replacement
31 August 1989 1.5 Lens Drive Wire Replacement 1. Remove the exposure glass. (Refer to “Exposure Glass Removal.”) Then, remove the lens housing cover (4 screws). 2. Remove the tension spring [A] and the old wire [B]. 3. Route the wire in the following order: (1) Hook one end of the wire [C] onto the front of the lens housing [D].
Page 221: Scanner Harness Replacement (Optics Cables & Exposure Lamp)
31 August 1989 1.6 Scanner Harness Replacement (Optics Cables & Exposure Lamp) 1. Remove the rear and left covers (2 screws each). Then, remove the exposure glass. (Refer to “Exposure Glass Removal.”) 2. Open the front cover, and remove the left inner cover. Then, disconnect the exposure lamp connector [A] (white 2P connector), and push the female half of the connector [B] through the frame into the optics cavity.
Page 222 31 August 1989 5. Remove the fiber optics cable [A] with the exposure lamp harness [B] from the clamps in the optics cavity (4 screws). 6. Disconnect the ADS cable [C] from the main PCB (CN111). Then, remove the cable from the clamp [D] on the back of the optics PCB bracket.
Page 223: Development
31 August 1989 2. DEVELOPMENT 2.1 Developer Replacement 1. Raise the development unit release lever [A] and take out the development unit. Then, place it on a sheet of paper. 5-12...
Page 224 31 August 1989 2. Carefully remove the developer exchange plate [B] (2 screws). CAUTION: Developer pours out quickly. 3. Rotate the paddle roller knob [C] counterclockwise to remove all the developer. Then, reinstall the developer exchange plate. 4. Remove the developer inlet cover [D] (1 screw), and pour one kilogram of developer into the development unit while rotating the paddle roller knob to evenly distribute the developer.
Page 225: Image Density Sensor Removal
31 August 1989 2.2 Image Density Sensor Removal 1. Open the front cover. 2. Remove the image density cover [A] (1 screw). 3. Slide out the image density sensor [B]. 4. Clean or replace the sensor [C]. 5-14...
Page 226: Toner Collection Bottle Cleaning
31 August 1989 2.3 Toner Collection Bottle Cleaning 1. Remove the toner collection bottle cover [A] (2 screws). 2. Disconnect the toner overflow sensor connector [B], and remove the bottle [C]. 3. Remove the stopper from the toner collection bottle to clean out the toner. 5-15...
Page 227: Vsg Voltage Checking
31 August 1989 2.4 Vsg Voltage Checking When: Every call (especially if the drum is changed) Purpose: To confirm operation of ID sensor mode Target: Vsg = 4.00 ± 0.20 volts Measure: SP 54 How: Vsg is displayed on the guidance display for ten seconds. 1.
Page 228: Vsg Voltage Adjustment
31 August 1989 2.5 Vsg Voltage Adjustment When: Vsg is not within specifications. After replacing either ID sensor PCB or main PCB Purpose: To make sure that ID sensor mode works correctly Vsg = 4.00 ± 0.20 volts Target: Measure: VR 1 on ID sensor PCB How: Changes light intensity of ID sensor LED...
Page 229: Toner Supply System Checking
31 August 1989 2.6 Toner Supply System Checking When: Toner is not being supplied in correct amounts. Purpose: To see if the ID sensor is causing the problem. Target: The Toner supply clutch turns on when Vsp is greater than one eigth of Vsg.
Page 230: Toner Density Recovery
31 August 1989 2.7 Toner Density Recovery When: Vsp is extremely high (toner density low). To maintain correct toner density Purpose: Target: Vsp < 0.5 volts Measure: SP 60 The copier runs and the toner supply clutch turns on (100%) How: until Vsp falls below 0.5 volts.
Page 231: Cleaning
31 August 1989 3. CLEANING 3.1 1. Pick-off Pawl Replacement 1. Remove the pick-off guide plates [A] (1 screw each). 2. Remove the pawl shaft pin [B] from the pawl shaft [C]. 3. Push the pawl shaft to the rear and slide the cam holder [D] off the front side plate. 4.
Page 232 31 August 1989 9. Assemble the pawl shaft assembly and slide it into the cleaning unit until the shaft touches the rear side plate. NOTE: When installing the cam holder and the cam rider, align X and Y as shown in the figure.
Page 233 31 August 1989 1. Take out the cleaning unit. 2. Replace the cleaning blade [A] (1 screw). (Be careful not to touch the edge of the new blade.) (Apply setting powder or toner to the new blade’s surface before installing.) 3.
Page 234: Blade Cleaner And Bias Roller Blade Replacement
31 August 1989 3.3 Blade Cleaner and Bias Roller Blade Replacement - Blade Cleaner - 1. Remove the blade assembly [A] (2 screws, 1 spring). 2. Remove the old blade cleaner [B] (1 screw). 3. Install the new blade cleaner. Make sure that the springs [C] are set properly. - Bias Roller Blade - 1.
Page 235: Fusing
31 August 1989 4. FUSING 4.1 Fusing Unit Removal 1. Open the front cover. 2. Push down the fusing unit release lever [A], and pull the fusing unit [B] all the way out. 3. Move the fusing unit to the left to disengage the stopper [C], and remove the unit from the copier.
Page 236: Oil Blade Replacement
31 August 1989 4.2 Oil Blade Replacement 1. Remove the fusing unit. (Refer to “Fusing Unit Removal.”) 2. Remove the fusing unit cover [A] (3 screws), and remove the pressure plate [B] (2 screws). 3. Remove the oil supply pad [C] (2 screws and 2 clamp plates), and unhook the two tension springs [D].
Page 237: Thermistor Replacement
31 August 1989 4.3 Thermistor Replacement 1. Remove the oil blade. (Refer to “Oil Blade Replacement.”) 2. Unhook the thermistor spring [A]. 3. Remove the thermistor wire [B] from the metal wire clamp [C] (1 screw) and replace the thermistor (1 connector). 4.
Page 238: Thermofuse Replacement
31 August 1989 4.4 Thermofuse Replacement 1. Remove the fusing unit. (Refer to “Fusing Unit Removal.”) 2. Remove the fusing unit cover (3 screws). 3. Remove the pressure plate [A] (2 screws) and the thermofuse bracket [B] (1 screw). 4. Remove the thermofuse lead wire [C] from the metal wire clamp [D] (1 screw). 5.
Page 239: Hot Roller Stripper Replacement
31 August 1989 4.5 Hot Roller Stripper Replacement 1. Pull the fusing unit all the way out, and open the fusing exit assembly [A]. 2. Unhook the springs [B], and remove the hot roller strippers [C]. 3. Replace the strippers, and reassemble. NOTE: It is best to replace strippers and springs as a set.
Page 240: Hot Roller Replacement
31 August 1989 4.6 Hot Roller Replacement 1. Remove the oil blade. (Refer to “Oil Blade Replacement.”) 2. Remove any excess oil from the oil sump area [A], and remove the oil sump. 3. Remove the fusing unit knob [B] (1 screw). 4.
Page 241 31 August 1989 6. Swing down the fusing exit assembly and unhook the pressure springs [E]. 7. Remove the gear [F] (1 E-ring), and remove the harness support bracket [G] (2 screws and 2 hooks). Then, remove the rear lamp terminal [H] (1 screw and 1 hook). 8.
Page 242 31 August 1989 9. Remove the hot roller gear [A] and bearings [B] and collars [C] from both ends of the hot roller [D] (1 C-ring each). 10. Slide the hot roller slightly to the rear and remove the hot roller as shown. 11.
Page 243: Pressure Roller Replacement
31 August 1989 4.7 Pressure Roller Replacement 1. Perform steps 1 through 4 of “Hot Roller Replacement.” 2. Open and remove the fusing exit assembly [A] (1 E-ring and 1 connector). 3. Remove the oil pan [B] (4 screws and 4 hooks). 4.
Page 244: Entrance Guide Height Adjustment
31 August 1989 4.8 Entrance Guide Height Adjustment When: Misfeeds with thick paper or paper creasing with thin paper occur. Purpose: To satisfy customer’s applications (exceptionally thick or thin paper). Target: No misfeeds and no creasing Height Adjusting Lever Measure: Upper position = Thin paper Lower Position = Thick paper How:...
Page 245: Fusing Pressure Adjustment
31 August 1989 4.9 Fusing Pressure Adjustment When: Unfused copy with thick paper or paper curl with thin paper occurs. Target: Well fused copy without curl Measure: Adjust the position of the fusing pressure spring (three settings). How: Changes the distance between upper and lower fusing pressure levers. 1.
Page 246: Hot Roller Temperature Adjustment
31 August 1989 4.10 Hot Roller Temperature Adjustment When: Unfused copy with thick paper or paper curl with thin paper cannot be corrected by adjusting the fusing pressure. Purpose: To adjust for different paper thicknesses Target: Well fused copies without curl Measure: SP 49 (from 175 to 190°C, 10°C/step) How:...
Page 247: Paper Feed
31 August 1989 5. PAPER FEED 5.1 Pick-up, Paper Feed and Separation Roller Replacement 1. Remove the paper feed guide plate [A] (3 screws). Then, remove the snap ring [B], and replace the rollers [C]. - Separation Roller - 1. Remove the snap ring [D], and remove the roller [E]. 2.
Page 248: Transport Unit Removal
31 August 1989 5.2 Transport Unit Removal 1. Remove the rear cover (2 screws) and the toner collection bottle. 2. Disconnect the connectors from the following components: TC/SC power pack [A]: Two 1P White Quenching Stabilizer [B]: 3P Red 3P White PCC power pack [C]: 1P White 3.
Page 249 31 August 1989 5. Remove the fusing and cleaning units. Then, remove the bushing [H] (1 screw). 6. Remove the transport unit [I] with the bushing from the rear. 5-38...
Page 250: Duplex
31 August 1989 6. DUPLEX 6.1 lnvertor Unit Removal 1. Turn off the main switch, and remove the rear and left covers (6 screws). 2. Remove two connectors [A]. 3. Remove the invertor unit [B] (4 screws). 5-39...
Page 251: Duplex Transport And Fork Gate Units Removal
31 August 1989 6.2 Duplex Transport and Fork Gate Units Removal 1. Turn off the main switch and open the front cover. 2. Remove the settler bar [A], lower inner cover [B] (2 screws), and transport unit post [C] (2 screws).
Page 252 31 August 1989 5. Lower the fork gate unit [G], and press down the lever [H] on the bottom of the rear, right corner of the fork gate unit. Then, pull the fork gate unit to the right and remove it. NOTE: When reinstalling the fork gate unit, press down on the 1st &...
Page 253: Jogger Unit Removal
31 August 1989 6.3 Jogger Unit Removal 1. Remove the rear cover (2 screws) and the toner collection bottle. 2. Lower the power pack bracket. (Refer to “Transport Unit Removal.”) Then, remove the seven connectors [A] (2P black, 2P white, 2P yellow, 3P black, 6P black, 3P white, 3P red) from the jogger unit.
Page 254: Duplex Pick-Up And Feed Roller Replacement
31 August 1989 6.4 Duplex Pick-up and Feed Roller Replacement 1. Open the front cover (2 thumb screws). 2. Remove the toner catch pan, the settler bar and the duplex paper actuator (1 snap ring - M3). 3. Remove the pick-up roller [A] and the feed roller [B] (1 snap ring each). CAUTION: The duplex feed and cassette feed rollers are not Interchangeable.
Page 255: Duplex Separation Roller Replacement
31 August 1989 6.5 Duplex Separation Roller Replacement 1. Remove the jogger unit. (Refer to “Jogger Unit Removal.”) Then remove the separation roller cap [A]. 2. Remove the separation roller [B] (1 snap ring) and the slip clutch. 3. Lubricate the slip clutch with Mobil Temp 78. 4.
Page 256: Positioning And Entrance Actuator Rollers Replacement
31 August 1989 6.6 Positioning and Entrance Actuator Rollers Replacement 1. Open the front cover. 2. Remove the toner catch pan and the duplex paper actuator [A] (1 snap ring - M3). - Positioning Roller - 3. Remove the positioning roller [B] together with the drive belt [C] (1 snap ring). NOTE: When installing the new positioning roller, make sure that the drive belt fits snugly in the grooves of the pulleys.
Page 257: Duplex Pick-Up Solenoid Adjustment
31 August 1989 6.7 Duplex Pick-up Solenoid Adjustment 1. Remove the jogger unit. (Refer to “Jogger Unit Removal.”) 2. Loosen the two screws to shift the duplex pick-up solenoid bracket [A] fully to the left (rear view). 3. Insert a 1.5 mm thickness gauge [B] between the plunger and the solenoid. Then, push the plunger to the right.
Page 258: Jogger Wire Replacement
31 August 1989 6.8 Jogger Wire Replacement 1. Remove the jogger unit. (Refer to “Jogger Unit Removal.”) 2. Slide both the front and rear jogger fences [A] to align the screws [B] and holes [C]. Then, remove the screws. 3. Unhook the spring [D] and remove the old wire [E]. 5-47...
Page 259 31 August 1989 4. Turn over the jogger unit, and place the eyelet [F] (the one furthest from the ball) on the anchor pin [G]. Then, route the wire as follows: (1) Wrap the wire counterclockwise around the lower track of WP1 [H]. (2) Wrap the wire counterclockwise, from lower to upper, around the jogger motor pulley [I].
Page 260: Copy Image
31 August 1989 7. COPY IMAGE 7.1 Vertical Magnification Adjustment When: The vertical magnification is not within specifications. Purpose: To maintain correct vertical magnification ± 1% Target: Measure: SP 43 (0.1 % / step, 15 steps) How: Changes the scanner speed compensation. 1.
Page 261: Horizontal Magnification
31 August 1989 7.2 Horizontal Magnification When: The horizontal magnification is not within specifications. After loosening the first scanner wire clamp. Purpose: To maintain proper horizontal magnification ± 0.5 % Target: Measure: Adjust the position of the first scanner wire clamp (rough adjustment). How: Changes the distance between the original and the drum surface.
Page 262: Focus Adjustment
31 August 1989 7.3 Focus Adjustment The copy image is out of focus. When: After adjusting the horizontal magnification. Target: Copy image in focus Measure: SP 47 (0.1 % per step, 15 steps) How: Adjusts the fourth and fifth mirror assembly home position, changing the distance between the original and the drum surface.
Page 263: Uneven Exposure Adjustment
31 August 1989 7.4 Uneven Exposure Adjustment When: The exposure is uneven. To maintain even exposure. Purpose: The side-to-side variation of the gray scales on the test chart should Target: be less than one level. Exposure adjustment plate positioning Measure: How: Changes the position of the adjustment plates to make the light intensity from the exposure lamp even across its length.
Page 264: Light Lntensity Adjustment
31 August 1989 7.5 Light Intensity Adjustment When: Every call To maintain the correct light intensity. Purpose: Target: Second level of the standard test chart is slightly visible or there is no background on the copy when the second ID level is selected. Measure: SP 48 How:...
Page 265: Ads Reference Voltage Setting
31 August 1989 7.6 ADS Reference Voltage Setting When: Every call Purpose: To maintain correct ADS mode operation Target: ADS reference voltage = from 2.6 to 3.1 volts Measure: SP 56 How: The main CPU automatically stores the reference voltage displayed in the guidance display (“V0”) during SP 56 operation.
Page 266: Ads Voltage Adjustment
31 August 1989 7.7 ADS Voltage Adjustment When: ADS voltage is not within specifications (from 2.6 to 3.1 volts). After replacement of either exposure lamp, ac drive PCB, main PCB, or ADS sensor. After “Light Intensity Adjustment” Purpose: To maintain correct ADS mode operation. Target: ADS voltage = 3.0 + 0.1, - 0.4 Measure:...
Page 267: Ads Operation Checking
31 August 1989 7.8 ADS Operation Checking When: Problem with ADS mode occurs. Purpose: To check if ADS controls development bias voltage properly Target: Darker original should increase the development bias voltage during ADS operation. ADS Voltage Checking Measure: Set SP 57 How: ADS voltage is displayed on the guidance display (“V1”).
Page 268: Registration Adjustment
31 August 1989 7.10 Registration Adjustment When: Registration is not within specifications. Purpose: To maintain proper registration. Target: 0 ± 2 mm Measure: SP 42 (0.6 mm/step, 15 steps) changes the registration roller start timing. 1. Place a 150 mm scale on the exposure glass and align it perpendicular to the left scale. 2.
Page 269: Side-To-Side Registration Adjustment
31 August 1989 7.11 Side-to-Side Registration Adjustment Adjustment Standard: A + B < 3.0 mm 1. Turn off the main switch and remove the exposure glass. (Refer to Exposure Glass Removal.) 2. Remove the lens housing cover [A] (4 screws) and the lens cover [B] (2 screws). 3.
Page 270: Corona
31 August 1989 8. CORONA 8.1 Charge Corona Wire Replacement 1. Remove the drum inner cover [A] (1 screw). 2. Unplug the charge corona connectors [B] and take out the charge corona unit [C]. 3. Remove the front [D] and rear [E] endblock covers (front - 3 screws). 4.
Page 271 31 August 1989 6. Unhook the tension spring [A] and take off the old corona wire [B]. 7. Clean the endblock, endblock covers, and the corona unit casing with a blower brush and damp cloth. 8. Hook the corona wire to the front anchor post. 9.
Page 272: Pre-Quenching Corona Wire Replacement
31 August 1989 8.2 Pre-quenching Corona Wire Replacement 1. Remove the pre-quenching corona unit. 2. Remove the rear endblock cover [A]. 3. Remove the front endblock cover [B] and take the old corona wire [C] off the front spring [D] . 4.
Page 273: Transfer And Separation Corona Wires Replacement
31 August 1989 8.3 Transfer and Separation Corona Wires Replacement 1. Open the front cover and remove the TC/SC unit cover [A] (2 screws). Then, disconnect the two cleaner motor connectors [B]. 2. Lower the transport unit and slide out the TC/SC unit [C]. 3.
Page 274: Charge Cleaner Drive Wire Replacement
31 August 1989 8.4 Charge Cleaner Drive Wire Replacement 1. Remove the corona wires. (Refer to “Charge Corona Wire Replacement.”) 2. Remove the drive wire tension springs [A], drive gear [B], and the old drive wire [C]. 3. Wrap the new wire around the drive pulley one and one-half times [D]. 4.
Page 275: Tc/Sc Cleaner Drive Wire Replacement
31 August 1989 8.5 TC/SC Cleaner Drive Wire Replacement 1. Remove the TC/SC wires. (Refer to “Transfer and Separation Corona Wire Replacement.”) 2. Remove the rear endblock [A] (1 screw) while holding it firmly, since it may spring away. Then, remove the drive pulley [B]. 3.
Page 276: Drum Current Adjustment Preparation
31 August 1989 8.6 Drum Current Adjustment Preparation The drum current varies with environmental conditions such as humidity and atmospheric pressure. The drum current should be checked and adjusted only when the corona power pack is replaced or the copy image is out of specification. This is because each corona unit is adjusted to a range of environments in the factory.
Page 277 31 August 1989 2. Clean all corona units (including the corona wires). 3. Disconnect the connector [A] on the main motor so that the drum shaft does not rotate during adjustment. 4. Plug a switching PCB [B] into CN3 of the TC/SC power pack PCB [C]. Confirm that the DIP switches face the paper feed control PCB.
Page 278: Charge Corona Current Adjustment
31 August 1989 8.7 Charge Corona Current Adjustment Optimum Adjustment Value: DC + 92.0 ± 1.0 µA CAUTION: Make sure that the main switch is turned off when you touch the drum shoe. 1. Reinstall the drum stay (1 screw and 1 knob) and the charge corona unit. 2.
Page 279: Transfer Corona Current Adjustment
31 August 1989 8.8 Transfer Corona Current Adjustment Optimum Adjusting Value: DC + 18.5 + 1.0 µA 1. Reinstall the TC/SC corona unit and position the drum shoe at the center of the shaft, so that the axis of the current sensing plate [A] is aligned with the transfer corona wire [B]. 2.
Page 280: Separation Corona Current Adjustment
31 August 1989 8.9 Separation Corona Current Adjustment Optimum Adjusting Values: AC 57.0 + 2.0 µA (D1) DC -8.0 + 1.0 µA (leading edge: D1) DC -2.5 + 1.0 µA (normal: D1 & D2) 1. Reinstall the TC/SC corona unit, and position the drum shoe at the center of the shaft so that the axis of the current sensing plate [A] is aligned with the separation corona wires [B] as shown.
Page 281 31 August 1989 Leading edge dc: D1 5. Turn off the main switch, and select the dc 200 µA range on the digital multimeter. 6. Turn on the main switch, and adjust the corona current by turning VR “DC1” [D] on the TC/SC power pack.
Page 282: Pre-Cleaning Corona Current Adjustment
31 August 1989 8.10 Pre-Cleaning Corona Current Adjustment Optimum Adjusting Values: ± 2.0 µA AC 46.0 ± 1.0 µA DC -24 1. Reinstall the cleaning unit, and position the drum shoe at the center of the shaft so that the axis of the current sensing plate [A] is aligned with the PCC wire [B].
Page 283: Pre-Quenching Corona Current Adjustment
31 August 1989 8.11 Pre-Quenching Corona Current Adjustment Optimum Adjusting Value: DC + 17.0 + 2.0 µA 1. Disconnect the connector of the cleaning bias roller at the power pack as the on timing of the cleaning bias roller and the pre-quenching corona are the same. 2.
Page 284: Others
31 August 1989 9. OTHERS 9.1 Power Supply Unit Removal 1. Turn off the main switch. 2. Open the front cover, and remove the left inner cover (4 screws). Then, disconnect the 2P white connector [A] from the power supply unit. 3.
Page 285 SECTION 6...
Page 286: Main Pcb Schematic (1)
Contents ELECTRICAL DATA 1. Main PCB Schematic (1) ....... . . 6-1 Main PCB Schematic (2) .
Page 287 1. Main PCB Schematic (1)
Page 288 8 . L a r g e C a p a c i t y T r a y S c h e m a t i c – 1 , 0 0 0 s h e e t s...
Page 289 9 . L a r g e C a p a c i t y T r a y S c h e m a t i c – 2 , 5 0 0 s h e e t s A u g u s t 1 9 8 9 A421...
Page 290 12. MENU READER PCB (upper)
Page 291 13. MENU READER PCB (lower)
Page 292 SECTION 7...
Page 293 Contents PAPER BANK 1. SPECIFICATIONS ........7-1 2.
Page 294: Specifications
31 August 1989 1. SPECIFICATIONS Maximum: A3 or 11” x 17” Copy Paper Size: Minimum: B6 or 5½” x 8½” 50 g to 110 g (14 Ib to 28 lb) Copy Paper Weight: Two universal cassettes holding about 500 sheets each Paper Capacity: Paper Feed System: Feed and reverse roller (FRR)
Page 295: Mechanical Component Layout
31 August 1989 2. MECHANICAL COMPONENT LAYOUT 1. Third Relay Sensor 2. Second Relay Sensor 3. Second Relay Rollers 4. Third Relay Rollers 5. Paper Feed Roller 6. Separation Roller 7. Pick-up Roller 8. Fourth Cassette 9. 3rd Cassette...
Page 296: Electrical Component Layout
31 August 1989 3. ELECTRICAL COMPONENT LAYOUT Cassette Bank PCB 12. 3rd Paper Feed MC 3rd Cassette Paper End Sensor 13. 3rd Feed Relay MC 3rd Paper Volume Sensor 14. 3rd Pick-up SOL Right Door Safety Switch 15. 4th Paper Feed MC 2nd Feed Relay MC 16.
Page 297: Overview
31 August 1989 4. OVERVIEW This unit adds two additional universal cassettes (500 sheets each), which are the third and fourth cassettes, to the copier. Both the third and fourth paper feed stations have an FRR (Feed and reverse roller) mechanism which is similar to the feed system of the copier, except for the following items.
Page 298: Paper Feed Clutch On Timing
31 August 1989 5. PAPER FEED CLUTCH ON TIMING The paper path length from each paper feed station to the registration rollers is different. For this reason, the paper feed magnetic clutch on timing for each paper feed station is different.
Page 299: Paper Size And Volume Sensors
31 August 1989 6. PAPER SIZE AND VOLUME SENSORS The CPU sends separate scan pulses (SCAN 3, 4) to the corresponding sensors of the cassette bank. The output of this group of sensors for all cassettes can be monitored by one data bus because the scan pulses are sequential, allowing the CPU to determine which cassette information is being received.
Page 300: Lift Motor Control And Paper End Detection
31 August 1989 7. LIFT MOTOR CONTROL AND PAPER END DETECTION 7.1 LIFT MOTOR CONTROL The paper size sensor is also used as a cassette set sensor. When the paper size actuator plate is inserted into the paper size sensor, certain photointerruptors turn off (0 volts to 5 volts).
Page 301: Paper End Detection
31 August 1989 7.2 PAPER END DETECTION After the last sheet of paper from a cassette has been fed, the Load Paper indicator lights. Photointerruptors are used for the third and fourth paper end sensors. When either one of the sensors is actuated, the photointerruptor turns off (0 volts to 5 volts).
Page 302: Installation
31 August 1989 8. INSTALLATION 8.1 Accessory Check Check the quantity and condition of the accessories in the box according to the following list: 1. Relay Rollers Drive Ass’y 2. Screw - M4 x 8 3. Multiple Language Decal (220/240V only) 4.
Page 303: Installation Procedure
31 August 1989 8.2 Installation Procedure 1. Remove the external strips of tape [A]. Remove the right cover (4 screws) and the left cover (2 screws), then remove the right and left retainers [B] (4 screws each) and the front and rear retainers [C] (1 screw each) from the paper feed unit.
Page 304 31 August 1989 2. Pull the drawer [D] all the way out, and remove the strips of tape [E]. 3. Dock the copier to the cassette bank so that the pins of the copier [F] are inserted into the positioning holes [G] of the cassette bank. Then, secure the copier to the cassette bank (4 screws).
Page 305 31 August 1989 4. Remove the copier rear cover [A] (2 screws) and the toner collection bottle [B]. 5. Connect the 14P connector [C] of the cassette bank to CN413 on the paper feed control board [D] of the copier. Connect the free connectors of the cassette bank to the free con- nectors of the copier (Red 2P [E] &...
Page 306 31 August 1989 6. Remove the knob [H] from the relay roller drive assembly (1 screw). Remove the support straps [I] (1 screws each), the copier front cover (2 knob screws). 7. Remove the right inner cover [J] (4 screws), and install the relay roller drive assembly [K] (2 screws).
Page 307 SECTION 8 ARDF...
Page 308: Document Feeder
Contents DOCUMENT FEEDER 1. SPECIFICATIONS ........8-1 2.
Page 309: Specifications
31 August 1989 1. SPECIFICATIONS ADF mode Original Size: Maximum A3 (11” x 17”) Minimum A5 (5½” x 8½”) SADF mode Max A3 (11” x 17”) Min B6 (5½” x 8½”) lengthwise Maximum 130 grams (34 lb) Original Weight: Minimum 40 grams (11 lb) Automatic Feed (ADF mode) Original Feed Modes: Manual Feed one by one (SADF mode)
Page 310: Basic Operation
31 August 1989 2. BASIC OPERATION 2.1 INTERFACE The DF has its own CPU which controls all of the DF functions. The DF CPU communicates with the copier through an interface board and serial interface bus. Fiber optics are used for the serial interface bus because they are unaffected by electrical noise.
Page 311: Single-Sided Original Feed
31 August 1989 2.2 SINGLE-SIDED ORIGINAL FEED - Feed-in - The DF CPU energizes the stopper and pick-up solenoids, and then turns on the feed-in motor. The feed [A] and friction rollers [B] separate and feed an original to the registration rollers [C].
Page 312: Two-Sided Original Feed
31 August 1989 2.3 TWO-SIDED ORIGINAL FEED - Feed-in - The operation in this mode is exactly the same as that in the single-sided original feed mode until the registration solenoid turns on. The original is then inverted in order to copy the reverse side of the original first.
Page 313: Feed-In Unit Mechanism
31 August 1989 3. FEED-IN UNIT MECHANISM After an original is inserted into the feed-in unit and the Start key is pressed, the DF CPU energizes the pick-up solenoid [A]. This causes the pick-up roller [B] to drop onto the original(s).
Page 314: Separation Mechanism
31 August 1989 4. SEPARATION MECHANISM µ1 - Coefficient of friction between the feed rollers [A] and the original [B]. µ2 - Coefficient of friction between the friction rollers [C] and the original. µ3 - Coefficient of friction between originals. This model uses an FFR (Feed and Friction Roller) original feed system with three sets of rollers (feed, friction and pick-up rollers).
Page 315: Misfeed Prevention
31 August 1989 5. MISFEED PREVENTION The front side of the friction roller [A] is attached to the misfeed prevention lever [B] via a one-way clutch. When the leading edge of an original [C] first contacts the feed [D] and friction rollers, the friction roller is stationary.
Page 316: Wear Prevention
31 August 1989 6. WEAR PREVENTION The rear side of the feed roller shaft drive gear has an eccentric cam [A]. This cam contacts the wear prevention lever [B] which is attached via a one-way clutch to the friction roller shaft [C].
Page 317: Friction Roller Release Mechanism
31 August 1989 7. FRICTION ROLLER RELEASE MECHANISM In the ADF mode, when the original activates the original entrance sensor [A], the DF CPU energizes the roller release solenoid [B]. This action rotates the roller release cam shaft [C], which has an eccentric cam [D] on each end, to decrease the overlap of the feed [E] and friction rollers [F].
Page 318: Registration
31 August 1989 8. REGISTRATION NOTE: In the following discussion, ADF timing is in parentheses. The DF CPU stops the feed-in motor 25 milliseconds after the leading edge of the original activates the original entrance sensor [A]. The forward momentum of the original causes it to align against the registration roller [B] (skew correction).
Page 319: Inverter Mechanism
31 August 1989 9. INVERTER MECHANISM In the two-sided original mode, the belt drive motor reverses 75 milliseconds after the leading edge of the original passes the exit sensor; however, the feed-out motor [A] continues to turn forward. Since the friction between the turn roller [B] and the original is greater than the friction between the DF belt [C] and the original, the original continues to move forward through the inverter mechanism.
Page 320: Feed-Out Mechanism
31 August 1989 10. FEED-OUT MECHANISM When the DF CPU receives the feed-out signal, it energizes the belt drive and feed-out [A] motors. The feed-out motor drives the exit rollers [B] through the timing belt [C]. The DF CPU slows down the feed-out motor when the trailing edge of the original passes the exit sensor.
Page 321: Lift Mechanism
31 August 1989 11. LIFT MECHANISM The lift spring [A] resists the weight of the belt unit, making it easier to lift the belt unit. When the belt unit is lifted, the detent arm [6] turns on the lift switch. At the same time, the DF CPU sends a signal to the copier CPU.
Page 322: Misfeed Check
31 August 1989 12. MISFEED CHECK During single-sided mode, three sensors check for misfeeds: the original entrance sensor [A], registration sensor [B], and exit sensor [C]. After the feed-in motor turns on, the original activates the original entrance sensor. The DF CPU checks to see if the original entrance sensor has been activated (original entrance sensor ON check) 475 ms after the feed-in motor turns on.
Page 323 31 August 1989 During two-sided original mode, three sensors detect misfeeds. The ON checks for the original entrance sensor and the registration sensor are the same as when in single-sided mode. The DF CPU checks if the original entrance sensor has been deactivated 1,250 milliseconds after the registration sensor is activated (original sensor OFF check).
Page 324: Accessory Check
31 August 1989 13. INSTALLATION 13.1 Accessory Check Check the quantity and condition of the accessories in the box according to the following list: 1. Original Exit Guide 2. Flip Scale 3. Flip Scale Spring 4. Original Table 5. Original Table Cover 6.
Page 325: Installation Procedure
31 August 1989 13.2 Installation Procedure 1. Remove all the external strips of tape [A]. 2. Turn off the main switch of the copier, and exchange the following parts: Install Remove Exit Guide [C] Left Scale [B] Flip Scale [D] Flip Scale Spring [E] 2 Flathead Screw - M4 x 6 [G] Pan Head Screw - M4 x 6 [F]...
Page 326 31 August 1989 3. Remove the copier rear cover [J] (2 screws) and the plastic cap [K]. 4. Temporarily secure the two screws [A] (pan head screws with washer M4 x 10) in the holes [B] on the upper cover, and install the DF. Then, secure it with the lift switch actuator plate (3 pan head screws - M4 x 10 [C], 1 flat head screw - M4 x 10 [D]).
Page 327 31 August 1989 5. Remove the DF cover [E] (4 screws), and remove the shipping retainers (2 foam pads [F], 2 strips of tape [G]). 8-19...
Page 328 31 August 1989 6. Move the DF stoppers [H] to the ends as shown and tighten the Allen screws. 7. Install the original feed table [A] on the right side of the belt unit (4 pan head screws - M4 x 6). (Be sure to engage the 2 hooks [B] of the original table with the docking holes [C] of the belt unit.) 8.
Page 329 31 August 1989 9. Pass the DF interface harness [E] through the hole in the harness bracket [F], and install the harness bushing [G]. Then, secure the harness bracket to the copier (1 tapping screw - M4 x 8). 10. Remove the fiber optics adapter [I] (not needed for this installation), and connect the optic cable [J] to CN112 [K] on the copier main board.
Page 330 31 August 1989 14. Turn on the copier main switch, and set SP 72-1 to enable ARDF operation. (Refer to the copier installation procedure for information on how to access a service program.) 15. Adjust the lead edge registration as follows: a) In platen mode, use the flip scale to make a copy of the test chart.
Page 331 31 August 1989 (Reverse Side Original) f) Turn off the copier main switch and set DIP SW 101 [A] on the DF main PCB as follows: ON: 101-3, 4 OFF: 101-1, 2 g) Turn on the copier main switch, and set the test chart face up and with the leading edge to the right on the feed-in table.) h) Press switch 101 [B] on the DF main PCB twice.
Page 332 31 August 1989 16. Turn off the copier main switch and all the switches of the DIP SW 101 [A] on the DF main PCB. 17. Reinstall all covers. NOTE: When reinstalling the DF cover, make that the belt holders [B] do not ride on the ribs [C] of the DF cover.
Page 333: Replacement And Adjustment
31 August 1989 14. REPLACEMENT AND ADJUSTMENT 14.1 DF Belt Drive Motor Speed Adjustment NOTE: This adjustment should be done whenever the DF main board is replaced. ADJUSTMENT STANDARD: 2,600 ± 30 rpm 1. Turn off the main switch. 2. Remove the DF cover (4 screws, 2 collars). 3.
Page 334 31 August 1989 Example: Motor speed = 2,612 rpm When SW 101 is not pressed, “26” is displayed. When SW 101 is pressed, “12” is displayed. 6. Adjust the motor speed to 2,600 30 rpm by turning VR 103 on the DF main board. 7.
Page 335 31 August 1989 14.2 Inverter Turn Gate SoIenoid Adjustment Adjustment Standard: 1.5 ± 0.5 mm 1. Remove the DF upper cover (4 screws). 2. Manually energize the inverter solenoid [A]. 3. Loosen the screw [B] and adjust the position of the inverter solenoid to bring the gap [D] between the turn gate [E] and the guide plate [F] within the adjustment standard.
Page 336 SECTION 9...
Page 337 Contents 20 BIN SORTER 1. SPECIFICATIONS ........9-1 2.
Page 338: Specifications
31 August 1989 1. SPECIFICATIONS Maximum A3, 11” x 17” Paper Size for Bins: Minimum A5, 5½” x 8½” Paper Weight: 50 to 110 grams per square meter (14 to 28 lb) Number of Bins: 20 bins + proof tray Bin Capacity: Sort Mode: 50 sheets/A4 (8½”...
Page 339: Basic Operation
31 August 1989 2. BASIC OPERATION 2.1 CLEAR MODE When the main switch of the copier is turned on, the sorter automatically assumes the clear mode. It also changes to the clear mode if the sort or stack mode is recalled or if the interrupt key is pressed.
Page 340: Example Of Sort Mode Operation
31 August 1989 2.4 EXAMPLE OF SORT MODE OPERATION “3” copies entered and the Start key pressed 3 times. In the illustrations the following call-outs are used: A: Helical Wheel B: Transfer Wheel C: Exit Sensor D: Paper E: Bin - Start Key ON - 1) The first copy feeds to the first bin.
Page 341 31 August 1989 3) The third copy feeds to the third bin. The bin drive motor does not turn on after the paper sensor turns off. (The sorter will stay at this position until auto-reset or until copying resumes.) - Start Key ON - 4) The first copy goes to the third bin.
Page 342 31 August 1989 6) The third copy goes to the first bin. The bin motor does not turn on after the paper sensor turns off. - Start Key ON - 7) The first sequence (1, 2, and 3) starts again.
Page 343: Bin Drive Mechanism
31 August 1989 3. BIN DRIVE MECHANISM The bin drive mechanism moves the bins up and down to receive copies under the direction of the copier CPU. The main components in this mechanism are the bin drive motor [A], the helical wheels [B], the bin sensor, and the bins [C] themselves.
Page 344: Bin Home Position
31 August 1989 4. BIN HOME POSITION The bin home position sensor [A] is located on the sorter frame towards the front. It is deactuated by the bin holder [B] when all bins are lowered. The CPU detects the home position by monitoring this sensor when sort mode or stack mode is released.
Page 345: Bins
31 August 1989 5. BINS (Rear View) The proof tray [A] and the twenty bins are all basically the same. Formed out of thin flexible steel plate, they have spacers [B] on the left end to hold them apart, and pins [C] at the front and rear of the right end, which are inserted in guide slots in the bin holder [D].
Page 346: Electrical Control
31 August 1989 6. ELECTRICAL CONTROL The copier CPU controls all functions of the sorter. The copier supplies 100 volts ac to the bin drive motor and SSRs. SSR 101 turns on the wheel drive motor to move the bins up. SSR 102 turns the bin drive motor in the opposite direction for the down operation.
Page 347: Installation
31 August 1989 7. INSTALLATION 7.1 Accessory Check Check the quantity and condition of the accessories in the box according to the following list: 1. Relay Guide 2. Knob Screw 3. Spacer 4. Stud 5. Grounding Screw 6. Toothed Washer (220/240V only) 7.
Page 348: Installation Procedure
31 August 1989 7.2 Installation Procedure 1. Remove the strips of tape [A]. 2. Open the sorter top cover [B], and remove the side covers [C] (2 screws each). Remove the shipping retainers [D] (2 screws each). 9-11...
Page 349 31 August 1989 3. Exchange the relay guide [E] (1 screw) with the relay guide [F] from the accessories. 4. Remove the sorter cover [G] and discard. Use a spanner to move the studs [H] to the upper position. 5. Turn off the main switch and unplug the copier power supply cord. 9-12...
Page 350 31 August 1989 6. Remove the receiving tray [A] and the rear cover [B] of the copier (2 screws). Swing out the main board [C] (2 screws). CAUTION: Be careful not to damage the fiber optics cable. 7. Remove the five plastic caps [D] from the left cover. 8.
Page 351 31 August 1989 11. Secure the sorter ground wire [A] (1 screw). (A toothed washer [B] must also be installed with the European version). 12. Connect the three connectors as follows: Red 2P [C] to Red 2P free White 4P [D] to white 4P free White 12P [E] to CN108 on the main PCB 13.
Page 352: Replacement And Adjustment
31 August 1989 8. REPLACEMENT AND ADJUSTMENT 8.1 Bin Drive Belt Replacement When the duplex unit is not installed, it is not necessary to perform steps 2 to 4. Note the orientation of the flat surface on each pulley shaft before removing the drive belt. 1.
Page 353 31 August 1989 6. Remove the tension spring [A]. 7. Remove the screws from the tension plate [B]. • When installing a new drive belt, rotate the drive shaft bin pulleys [C] so that the flat surface on each pulley shaft is oriented in the same direction as prior to belt removal. 8.
Page 354: Bin Drive Motor Replacement
31 August 1989 8.2 Bin Drive Motor Replacement 1. Remove the drive belt. (See the preceding procedure.) 2. Disconnect the 3p connector [A] from the sorter control board. 3. Remove the helical wheel cover [B] (1 screw). 4. Disconnect the 2p connectors [C] from the motor capacitor [D] and the connectors [E] from the overrun switch [F].
Page 355: Bin Replacement
31 August 1989 8.3 Bin Replacement 1. Remove the front and the rear covers (2 screws each). 2. Remove the helical wheel cover [A] (1 screw). 3. Slightly move both helical wheels [B] away from the sorter after removing the 2 helical wheel bracket [C] fixing screws.
Page 356: Exit Roller Drive Motor Replacement
31 August 1989 8.4 Exit Roller Drive Motor Replacement 1. Remove the sorter unit from the copier. (Perform steps 2 to 4 of “Bin Drive Belt Replace- ment”.) 2. Remove the sorter front cover (2 screws). 3. Remove the roller drive belt [A]. 4.
Page 357: Lower Exit Roller Unit And Exit Sensor Replacement
31 August 1989 8.5 Lower Exit Roller Unit and Exit Sensor Replacement 1. Remove the sorter unit from the copier. (Perform steps 2 to 4 of “Bin Drive Belt Replace- ment”.) 2. Open the upper safety cover [A] of the sorter [A] and pull the upper exit roller unit [B] up out of the guide rails as shown.
Page 358 31 August 1989 4. Remove the round belt [A]. 5. Remove the lower exit roller unit [B] from the sorter (4 screws). 6. Remove the exit sensor [C] shown (1 screw). 9-21...
Page 359 SECTION 10 1K LCT...
Page 360: Functional And Electrical Description
Contents 1K LCT 1. SPECIFICATIONS ........10-1 2.
Page 361: Specifications
31 August 1989 1. SPECIFICATIONS Copy Paper Size: B4 (lengthwise, 257 mm x 364 mm) A4 (lengthwise or sideways, 210 mm x 297 mm) B5 (lengthwise or sideways, 182 mm x 210 mm) Legal (lengthwise, 8½” x 14”) Letter (lengthwise or sideways, 8½” x 11”) Copy Paper Weight: 52 g to 105 g (14 lb to 28 lb) Tray Capacity:...
Page 362: Mechanical Component Layout
31 August 1989 2. MECHANICAL COMPONENT LAYOUT 1. Top Cover 7. Stopper Bar 2. Rear Cover 8. Paper Size Dial 3. Side Post 9. Close Cover Indicator 4. Tray Bottom Plate 10. Down Key 5. Stopper Chain 11. Front Cover 6.
Page 363: Drive Layout And Drive Mechanism
31 August 1989 3. DRIVE LAYOUT AND DRIVE MECHANISM 1. Tray Drive Motor 5. Tray Wire (Reversible AC Motor) 6. Lift Rods 2. Tray Drive Wheel 7. Actuator Plate 3. Tray Drive Shaft 8. Tray Down Sensor 4. Wire Drive Pulley 9.
Page 364: Electrical Component Layout
31 August 1989 4. ELECTRICAL COMPONENT LAYOUT 1. LCT Paper Size Sensor 7. LCT Paper Volume Sensor 2. LCT Operator PCB 8. Motor Capacitor 3. LCT HP Sensor 9. Circuit Breaker (115 V) 4. Cover Safety Switch 9. Fuse (220/240 V) 5.
Page 365: Functional And Electrical Description
31 August 1989 5. FUNCTIONAL AND ELECTRICAL DESCRIPTION The bottom plate [A] of the large capacity tray is raised and lowered by a wire and pulley mechanism. This mechanism is driven by the tray motor [B] (reversible ac motor). Drive power is transmitted directly to the tray drive shaft via a worm gear and worm wheel [C]. The tray wires have braces on them;...
Page 366 31 August 1989 Down Operation The bottom plate moves down either when the Down key is pressed or when paper runs out. When either condition occurs, the flip-flop on the tray main board changes state (all outputs change from LOW to HIGH or vice versa). Then, two things happen simultaneously: (1) The timer circuit turns on, causing the LED in the Down key to blink;...
Page 367: Paper Size Change And Detection
31 August 1989 5.2 PAPER SIZE CHANGE AND DETECTION Three paper guide posts [A] at the front and rear sides of the large capacity tray align the paper in the tray. The two sets of guide posts are connected by a rack and pinion system which keeps the guide posts equidistant from the center of the tray.
Page 368: Paper Volume Detection
31 August 1989 5.3 PAPER VOLUME DETECTION The paper volume detection system of the large capacity tray is similar to that of the cassettes. Both systems use the same data bus, signals, and sensor type. However, the mechanism of detection and meaning of the display are different. Unlike cassette volume detection, the paper volume actuator plate [A] of the large capacity tray is not moved by the sector gear.
Page 369: Cover Safety Switch
31 August 1989 5.4 COVER SAFETY SWITCH The cover safety switch monitors whether or not the top and side covers are closed. If either cover is open, the safety switch is de-actuated. Pins on the top and bottom actuator levers hold the safety switch actuator. The top actuator lever is pushed down by the top cover, while the bottom actuator lever is pushed in by the side cover.
Page 370: Installation
31 August 1989 6. INSTALLATION 6.1 1. Accessory Check Check the quantity and condition of the accessories in the box according to the following list: 1. Bolt - M4 x 12 2. Bolt - M4 x 22 3. Nylon Clamp 4.
Page 371: Installation Procedure
31 August 1989 6.2 Installation Procedure NOTE: The LCT can only be installed with the system table or the cassette bank. 1. Remove the three strips of tape [A]. 2. Open the side cover [B] and remove two strips of tape [C] on the top cover. 3.
Page 372 31 August 1989 6. Remove the rear cover [A] (2 screws), and remove the toner collection bottle [B]. 7. Remove the handle [C] on the bottom right side of the copier (2 stud screws), then remove the second cassette lift arm [D] (2 screws). NOTE: Save this handle for later use (when transporting the copier).
Page 373 31 August 1989 10. Disconnect CN406 [A], CN408 [B], and CN409 [C] on the feed control board. 11. Connect the six tray harness connectors to the three free harness connectors and to the three connectors on the feed control board as follows: TRAY CONTROL BOARD Female 4P...
Page 374: Tray Operation
31 August 1989 13. Reinstall the toner collection bottle and the rear cover. 14. Plug in the power supply cords for both the large capacity tray andthe copier. 15. Load paper into the tray. 16. Turn on the main switch of the copier, and check the tray operation. 17.
Page 375: Replacement And Adjustment
31 August 1989 7. REPLACEMENT AND ADJUSTMENT 7.1 Tray Down Sensor and Positioning Switch Replacement 1. Open the side cover and remove the front cover [A] (2 screws and 1 connector) and the rear cover [B] (4 screws). 2. Remove the top cover. 3.
Page 376 31 August 1989 7. Loosen the front wire tightener [A] (1 screw). 8. Remove the right lift rod [B] from the braces [C] (front side first). 9. Disengage the front end of the left lift rod [D] by raising it partway; then, lift it out from the top.
Page 377: Paper Size Sensor Replacement
31 August 1989 7.2 Paper Size Sensor Replacement 1. Do steps 1 to 11 of tray down sensor and positioning switch replacement. 2. Remove the front guide post [A] (1 screw). 3. Remove the paper size sensor bracket [B]. 4. Replace the paper size sensor [C] (1 screw). NOTE: When reinstalling the sensor bracket, make sure that the harness [D] is positioned inside the sensor bracket.
Page 378: Tray Wire Replacement
31 August 1989 7.3 Tray Wire Replacement Unplug the tray power supply cord. - Front Wire - Remove the following parts: • Front cover (2 screws and 1 connector) • Nylon clamp [A] holding the operation board harness (1 screw) - Rear Wire - Remove the following parts: •...
Page 379 31 August 1989 - Common Procedure for Front and Rear Wire - The front and rear wires run in opposite directions. 1. Loosen the wire tightener (1 screw). 2. Insert the bead [A] (unmarked) into the slot on the drive pulley [B]. 3.
Page 380 31 August 1989 8. Move the rods up and down manually to ensure that the drive wire does not overlap on the pulley. 9. Tighten the wire via the tension (1 screw). 10. Reassemble. 10-20...
Page 381: Paper Volume Cord Replacement
31 August 1989 7.4 Paper Volume Cord Replacement 1. Unplug the tray and remove the rear cover (4 screws). 2. Remove the transformer assembly with the tray main board (1 screw, 5 connectors, and 1 nylon clamp). 3. Remove the drive motor assembly with the paper volume detection assembly (2 screws and 2 connectors).
Page 382 31 August 1989 9. Pull the ends of the cord to stretch it before tightening the screw and cutting off the excess cord. 10. Remove the tape on the drive shaft and turn the drive pin [A] 330° in the direction shown in the figure.
Page 383: Side Registration Adjustment
31 August 1989 7.5 Side Registration Adjustment ADJUSTMENT STANDARD: A = 297 to 299.5 mm B = 14.0 ± 1 mm The pinion bracket [C] has 8 mm of play for side registration adjustment. If the image is shifted to the front [D], move the pinion bracket in the direction of arrow [E]: if the image is shifted to the rear [F], move the pinion in the direction of arrow [G].
Page 384 31 August 1989 5. Loosen the 2 screws securing the pinion bracket [C]. 6. Loosen the screw securing the guide post lock plate [D]. 7. Move the pinion bracket while holding the pinion so that the pinion does not turn. (The front and rear guide posts must be equidistant from the center.) 8.
Page 385 SECTION 11 2.5K LCT...
Page 386 Contents 2.5K LCT 1. SPECIFICATIONS ........11-1 2.
Page 387: Specifications
31 August 1989 1. SPECIFICATIONS B4 (lengthwise, 257 mm x 364 mm) Copy Paper Size: A4 (lengthwise or sideways, 210 mm x 297 mm) B5 (lengthwise or sideways, 182 mm x 210 mm) Legal (lengthwise, 8½” x 14”) Letter (lengthwise or sideways, 8½” x 11”) 45 g to 105 g (14 Ib to 28 Ib) Copy Paper Weight: Approximately 2500 sheets...
Page 388: Electrical Component Layout
31 August 1989 2. ELECTRICAL COMPONENT LAYOUT 1. LCT HP Sensor 6. LCT Paper Size PCB 2. LCT Drive Motor 7. LCT Operator PCB 3. Motor Capacitor 8. Transformer (220/240 V) 4. Cover Safety Switch 9. LCT Paper Volume Sensor 5.
Page 389: Functional And Electrical Operation
31 August 1989 3. FUNCTIONAL AND ELECTRICAL OPERATION 3.1 TRAY OPERATION Overview The bottom plate [A] of the large capacity tray is raised and lowered by a wire and pulley mechanism. This mechanism is driven by the tray motor [B] (reversible ac motor). Drive power is transmitted directly to the tray drive shaft [C] via a worm gear and worm wheel.
Page 390 31 August 1989 The bottom plate moves down either when the Down key is pressed or when paper runs out. When either condition occurs, the flip-flop on the tray main board changes state (all outputs change from LOW to HIGH or vice versa). Then, two things happen simultaneously: (1) The timer circuit turns on, causing the LED in the Down key to blink;...
Page 391: Installation
31 August 1989 4. INSTALLATION 4.1 Accessory Check Check the quantity and condition of the accessories in the box according to the following list: 1. Holder Plate 2. Nylon Clamp 3. Pan Head Screw - M4 x 8 4. Multiple Language Decal (220/240V Only) 5.
Page 392: Installation Procedure
31 August 1989 4.2 Installation Procedure NOTE: The LCT can only be installed with the system table or the cassette bank. 1. Remove the three strips of tape [A]. 2. Open the side cover and remove two strips of tape [B] on the top cover. 3.
Page 393 31 August 1989 6. Remove the rear cover [E] (2 screws), and remove the toner collection bottle [F]. 7. Remove the handle [G] on the bottom right side of the copier (2 stud screws) and remove the second cassette lift arm [H] (2 screws). NOTE: Save this handle for future use when transporting the copier.
Page 394 31 August 1989 8. If a customer requests a different paper size from that initially set, change the position of the side posts accordingly. (A4 sideways does not need the front side post). Then, remove the front cover [A], and set Dip switch 101 [B] according to the paper size. (Dip switch table decal is stack on the rear of the front cover.) CAUTION: Do not change the harness that runs between the LCT main board and LCT indicator panel.
Page 395 31 August 1989 9. Insert the tray into the second cassette position. NOTE: Make sure that the rib [C] fits into the groove [D]. 10. Install the holder plates [E] (1 screw each). 11-9...
Page 396 31 August 1989 11. Disconnect CN406 [A], CN408 [B], and CN409 [C] on the feed control board (right rear corner of the copier). 12. Connect the six tray harness connectors to the three free harness connectors and to the three connectors on the feed control board as follows: TRAY CONTROL BOARD Female 4P...
Page 397 31 August 1989 14. Reinstall the toner collection bottle and the rear cover. 15. Plug in the power supply cords of both the large capacity tray and the copier. 16. Load paper into the tray. 17. Turn on the main switch of the copier, and check the tray operation. 18.
Page 398 SECTION 12...
Page 399 Contents MENU READER 1. SPECIFICATIONS ........12-1 2.
Page 400: Specifications
31 August 1989 1. SPECIFICATIONS - Item - - Specification - Job Sheet 1. Material: Paper 2. Size: 2.6” x 5.9” (67 mm x 150 mm) 3. Weight: 22 Ibs to 43 Ibs (83 g to 161 g) 4. Markers: Black pencil, HB or higher (HB, B, 2B, etc.) Marker (Black) Ballpoint pen (Black)
Page 401: Overall Machine Control
31 August 1989 2. OVERALL MACHINE CONTROL The menu reader is controlled by the copier. 12-2...
Page 402: Data Format
31 August 1989 3. DATA FORMAT Menu Reader –> Copier b0 DATA CONTENTS B C D Copy Quantity x 1 B C D Copy Quantity x 10 B C D Copy Quantity x 100 Paper Size Size 4 Size 3 Size 2 Size 1 100%...
Page 403: Basic Operation
31 August 1989 4. BASIC OPERATION When a job sheet is inserted, the sheet detection sensor [A] detects the leading edge of the job sheet. The job sheet is then fed in by the upper and lower transport rollers [B, C]. 12-4...
Page 404 31 August 1989 The mark detection sensor [A] detects the reference line [D] and reads the job sheet. The mark detection sensor is composed of 4 photosensors. The sensor on the right [B] detects the reference line and reference marks [E], and the other sensors [C] read the job sheet data. The menu reader CPU monitors signals from the mark detection sensor and measures the time between each reference mark.
Page 405: Menu Reader Indicator Lights
31 August 1989 4.2 Menu Reader Indicator Lights Red Light Green Meaning A job sheet can be inserted. A job sheet is being read or the copier Start key stays red. A job sheet read error has occurred; the menu reader stops reading.
Page 406: Processing Errors
31 August 1989 4.3 Processing Errors Reference Line If the referrence line dows not reach the mark detection sensor within 2.6 seconds after the job sheet is fed in, the job sheet is fed out. (Feeding out takes 1.6 seconds.) The red light blinks for 6 seconds;...
Page 407: Installation
31 August 1989 5. INSTALLATION 5.1 ACCESSORY CHECK Make sure that each of the accessories listed below is in the box. Description Q’ty Installation Procedure Decal Sheet Ground Screw (M4 x 8 mm) NECR Envelope - NECR (115V machine only) 12-8...
Page 408: Installation Procedure
31 August 1989 5.2 INSTALLATION PROCEDURE 2. Turn off the main switch of the copier, and remove the rear cover (4 screws) and the cover plate [E] (1 screw). 3. Pass the harness [F] through the hole [G]. Then, plug in the connector [H] and secure the grounding wire [I] (1 grounding screw) as shown.
Page 409 31 August 1989 5. Remove the shield plate [A] (1 screw). Then, install the cord stopper [B] on the harness and use a pair of plyers to secure the stopper to the cover plate. Reinstall the cover plate (1 screw). 6.
Page 410: Replacement And Adjustment
31 August 1989 6. REPLACEMENT AND ADJUSTMENT 6.1 Lower Transport Roller Replacement 1. Turn off the main switch. 2. Remove the menu reader from the copier (3 strips of velcro tape). 3. Remove the upper cover [A] (4 screws) and the reader unit [B] (2 screws, 10P connector). 12-11...
Page 411 SECTION 13...
Page 412: Defective Sensor Table
Contents TROUBLESHOOTING 1. SERVICE CALL CONDITIONS ......13-1 2. DEFECTIVE SENSOR TABLE ......13-8...
Page 413: Service Call Conditions
31 August 1989 1. SERVICE CALL CONDITIONS Code #11: Exposure Lamp Malfunction Definition: Lights if the lamp filament breaks or if the lamp turns on during ready or please wait modes. Observation: When the main switch is turned on, call service code “11” is displayed. Points to Check: If the lamp is lit during the stand-by mode check CN103-5 on the main PCB.
Page 414 31 August 1989 Code #22: Scanner Home Position Stays High Definition: Lights if the scanner home position sensor is open at power-up. Observation: The scanner eventually moves to the right as on/off key is activated until code 2D is displayed. Points to Check: Check that the scanner is working properly.
Page 415 31 August 1989 Code #28: Lens Home Position Sensor Stays Low Definition: Lights if the lens is moving towards enlargement, and the H.P. sensor stays at a LOW signal level for longer than 3.82 seconds. Observations: 1) The lens always moves toward enlargement at power-up. 2) The lens is to the right of the H.P.
Page 416 31 August 1989 Code #2A: 4th/5th Mirror Home Position Sensor Stays Low Definition: Lights if the 4th/5th mirror sensor does not actuate within 1.83 seconds after the mirror motor is turned on. Observations: At power-up, the 4th/5th mirror drive rotates counterclockwise past the home position sensor. If the main switch is turned off and on, the mirror motor emits a noise and stays at the home position.
Page 417 31 August 1989 Code #2D: No Encoder Output Definition: Lights during a copy cycle when the output frequency from the scanner motor encoder is not detected for 490 milliseconds after the scanner motor is energized, of if the scanner home position sensor opens or shorts during a copy cycle.
Page 418 31 August 1989 Code #53: Thermistor Blown Definition Lights if the fusing thermistor is open. Observation Code #53 is displayed immediately after the main switch is turned on. Points to Check Disconnect the white thermistor connector on the front side of the fusing unit. Check the resistance of the thermistor at the white connector.
Page 419 31 August 1989 Code #81: Jogger Home Position Sensor Not Off Definition: Lights if the jogger home sensor output stays LOW. Observation: Code #81 will be displayed during duplex mode copy cycles if there is vibrating noise from the jogger. Points to Check: Check the voltage at CN104-B2 on the main PCB.
Page 420: Defective Sensor Table
31 August 1989 2. DEFECTIVE SENSOR TABLE Problem Name Condition 1st and 2nd Paper End Open Paper End indicator stays on. Short Paper End is not indicated and Start key stays green even when paper runs out. The erase unit does not function properly. 1st and 2nd Paper Size Open * is indicated when the A3 or 11”...
Page 421 31 August 1989 Name Condition Problem Fusing Exit When the start key is pressed, the copy paper Open is fed to the fusing rollers. 100 mm after the leading edge passes through the fusing rollers, “B” on the Misfeed Location indicator lights.
Page 422 31 August 1989 Name Problem Condition Inverter Exit Open When the Start key is pressed in duplex mode, paper is fed to the inverter section. 80 mm after the leading edge of the paper passes the inverter exit sensor, “D” on the Misfeed Location indicator lights.
Page 423 31 August 1989 Problem Condition Name Paper End indicator stays on. Open Manual Feed Paper End Paper End is not indicated and the Start key Short stays green when paper runs out. SC 85 is incremented. Open CC Cleaner Home Position SC 86 is incremented.
Page 424 SECTION 14...
Page 425: Bin Sorter
Contents 15 BIN SORTER 1. SPECIFICATIONS ........14-1 2.
Page 426: Specifications
31 August 1989 1. SPECIFICATIONS Paper Size for Bins: Max. 11” x 17” or A3 Min. 8½” x 5½ or A5 Copy Paper Weight: 53 g to 90 g (14 Ibs to 24 Ibs) Number of Bins: 15 bins and 1 interrupt bin Bin Capacity: Sort---50 sheets/bin Stack---40 sheets/bin...
Page 427: Mechanical Component Layout
31 August 1989 2. MECHANICAL COMPONENT LAYOUT 8. Relay Guide Plates 1. Vertical Drive Rollers 9. Turn Gate 2. Jam Sensor (Photo Tr.) 10. Jam Sensor (LED) 3. Pressure Rollers 11. Bin Gates 4. Vertical Guide Unit 12. Bin Gate Solenoids 5.
Page 428: Drive Layout
31 August 1989 3. DRIVE LAYOUT 1. Vertical Drive Rollers (15 rollers) 4. Sponge Roller Pulley 2. Sorter Drive Motor 5. Drive Roller Timing Belt 3. Turn Gate Roller Pulley 14-3...
Page 429: Electrical Component Layout
31 August 1989 4. ELECTRICAL COMPONENT LAYOUT 1. Jam Sensor (Photo Tr.) 6. Interrupt Bin Gate Solenoid 2. Sorter Cover Safety Switches 7. Sorter Main Board 3. Bin Gate Solenoids 8. Sorter Drive Motor 4. Inlet Sensor 9. Transformer 5. Jam Sensor (LED) 10.
Page 430: Electrical Component Descriptions
31 August 1989 5. ELECTRICAL COMPONENT DESCRIPTIONS NAME FUNCTION Sorter Drive Motor Drives all the sorter’s rollers. Bin Gate Solenoids Open and close the appropriate bin gates. Interrupt Bin Gate Solenoid Opens and closes the interrupt bin gate. Sorter Cover Safety Switches Cut dc 5-volt and motor dc lines.
Page 431: Basic Operation
31 August 1989 6. BASIC OPERATION -lntroduction- Sorter operation begins when the Start key is depressed. At that time, the sorter drive motor turns on and the rollers start turning. The sorter has two paper transport speeds. When paper first enters the sorter, it is transported at the “slow speed”...
Page 432 31 August 1989 If the mode is not changed, the sorter will continue in this way, sending all copies from a single run to one bin and dropping down one bin each run until there are copies in all 15 bins. Upon completion of the copy run to the 15th bin, copying will stop and the guidance display will indicate that the sorter is full.
Page 433 31 August 1989 -Interrupt Mode- If the Interrupt key is depressed during a multicopy run, the sorter continues to place copies in the correct bins until that copy run is finished. Which bin the copies go to depends on the mode: sort, stack, or clear.
Page 434 31 August 1989 -Control- The sorter has its own CPU which controls all the functions of the sorter. The sorter CPU communicates with the copier through a parallel interface bus. The sorter supplies 100 Vac to the transformer. The transformer changes this 100 Vac to 23 Vac and it is then supplied to the dc power supply unit.
Page 435: Functional And Electrical Description
31 August 1989 7. FUNCTIONAL AND ELECTRICAL DESCRIPTION 7.1 Power Supply When the copier’s main power switch is turned on, the copier supplies 100 Vac to the sorter’s inner transformer. The transformer drops it to 23 Vac. This 23 Vac is changed to +24 V (Vs) through the rectifier and the voltage regulator IC (IC1) in the sorter power supply unit.
Page 436: Bin Gate Operation
31 August 1989 7.2 Bin Gate Operation Each bin gate shaft [A] is individually controlled by a solenoid. Normally, the bin gates [B] are held out of the paper path by the return spring [C]. To feed paper into a bin, the sorter CPU energizes the appropriate solenoid. The solenoid plunger [D] then rotates the bin gate lever [E] and opens the gate out into the paper path.
Page 437: Relay Guide Plate Reset Mechanism
31 August 1989 7.3 Relay Guide Plate Reset Mechanism This mechanism prevents the relay guide plate [A] from being left up after misfed paper has been removed from the sorter. When the operator closes the sorter cover [B], the reset lever [C] is pushed down, returning the relay guide plate to the horizontal position.
Page 438: Interface With The Copier
31 August 1989 7.4 Interface with the Copier The above interface is used for communication between the copier and the sorter. There are 5 lines to send data to the copier, and there are 6 lines to send data to the sorter. The functions of these lines are as follows: Table 1 Data direction: from sorter to copier...
Page 439 31 August 1989 Table 2 Data direction: from copier to sorter Connector Name Function CN119-6 Not used Function A: Informs the sorter when SP71 is set to enable the CN119-7 Reset sorter. CN119-8 * Control Lets the sorter distinguish between Function A and Function B. Function A: Informs the sorter of the paper size.
Page 440: Jam Sensors
31 August 1989 7.5 Jam Sensors The jam sensor detects misfeeds of paper in the sorter. The LED on the lower jam sensor board is turned on by a pulse signal which is supplied by an oscillator. This pulse signal detection system has an advantage over a photointerruptor system because there is no noise from external light.
Page 441: Inlet Sensor
31 August 1989 7.6 Inlet Sensor The inlet sensor is a photointerrupter. When the photointerrupter is not blocked (on), the connected main board pin becomes 0 volts. When the photointerrupter is blocked (off), it sends a high signal to the main board. 14-16...
Page 442: Misfeed Check
31 August 1989 7.7 Misfeed Check Copier Exit Sinsor Inlet Sensor Jam Sensor Inlet Sensor Misfeed Check Timer 1 Inlet Sensor Misfeed Check Timer 2 Jam Sensor Misfeed Check Timer 1 Jam Sensor Misfeed Check Timer 2 The sorter has two sensors which are used to detect misfeeds in the sorter. Also, the exit sensor in the copier is used to check for misfeeds in the sorter.
Page 443: Misfeed Check
31 August 1989 Timer period Name Timer Set Timer Reset Inlet Sensor Copier’s exit Misfeed Check Inlet sensor ON 350 ms (*1) Timer 1 sensor ON (ON Check) Inlet Sensor 110 pulses (For paper shorter than Misfeed Check 300 mm) Inlet sensor ON Inlet sensor OFF 140 pulses (For paper longer than or Timer 2...
Page 444: Accessory Check
31 August 1989 8. INSTALLATION 8.1 Accessory Check Check the quantity and condition of the accessories in the box according to the following list. Installation Procedure..........1 NECR .
Page 445: Installation Procedure
31 August 1989 8.2 Installation Procedure 1. Remove the tape holding the upper cover [A]. 2. Remove the two strips of tape holding the relay guide plates [B] and take out the cushion block [C]. 3. Remove the shipping retainer [D] from the bottom of the vertical guide unit [E] (1 screw). 4.
Page 446 31 August 1989 6. Turn off the main switch of the copier. 7. Remove the rear [A] and left covers [B] of the copier (6 screws). 8. Remove the 5 plastic caps [C] from the docking holes. 9. Remount the left cover. 14-21...
Page 447 31 August 1989 10. Screw in the two mounting studs [A], then install the sorter adapter [B] with two screws [C] . 11. Remove the upper cover [D] (3 screws). 12. Remove the front [E] and rear covers [F] of the sorter (6 screws). 14-22...
Page 448 31 August 1989 13. Mount the sorter on the copier through the docking holes [A]. 14. Pass the sorter’s harnesses through the rectangular docking hole [B]. 15. Remove the main board shielding plate (2 screws) and swing the board [C] to the left (2 screws), then connect the red 2P connector [D] to the red 2P free connector and the white 4P connector [E] to the white 4P free connector.
Page 449 31 August 1989 19. Install the interrupt bin [A]. Then starting from bottom to top, install the other bins [B] as shown. Note: Make sure that the bins lock in place when they are installed. 20. Peel off the panel cover [C] at the left end of the operation panel. 21.
Page 450: Service Tables
31 August 1989 9. SERVICE TABLES 1. LEDs The 3 LEDs on the sorter main board indicate signals as follows: LED NO. Lights when sensor below is activated. LED 100 Jam Sensor Upper (Photo Tr) LED 101 Inlet Sensor LED 102 Jam Sensor Lower (LED) 2.
Page 451 31 August 1989 3. Service Program Mode Three sorter functions can be accessed from the copier by using the SP mode. (Refer to the copier manual’s “SERVICE PROGRAM MODE OPERATION” for the SP access procedure.) Factory Mode No. Function Date Comments Setting Sort Mode is automatically...
Page 452: Replacement And Adjustment
31 August 1989 10. REPLACEMENT AND ADJUSTMENT 3. Remove the rear cover of the copier (4 screws). 4. Open the sorter cover and remove the upper cover [A] of the sorter (3 screws). 5. Remove the front [B] and rear covers [C] of the sorter (6 screws). 6.
Page 453: Inlet Sensor Replacement
31 August 1989 10.2 Inlet sensor Replacement 1. Turn off the main switch. 2. Remove the sorter from the copier. (See Sorter Removal.) 3. Disconnect the harness from the inlet sensor board installed under the lower relay guide plate [A]. 4.
Page 454: Jam Sensor Replacement
31 August 1989 10.3 Jam Sensor Replacement *Upper Jam Sensor (Photo-transistor) 1. Turn off the main switch. 2. Open the sorter cover and remove the upper cover (3 screws). 3. Disconnect the harness from the upper jam sensor board [A]. 4.
Page 455: Sponge Roller Replacement
31 August 1989 10.4 Sponge Roller Replacement 1. Turn off the main switch. 2. Remove the sorter from the copier. (See Sorter Removal.) 3. From the sorter rear side, remove the motor drive pulley (1 Allen screw); then, remove the gear [B] of the sponge roller shaft (1 E-ring) and the parallel pin [C].
Page 456 31 August 1989 5. From the sorter front side, release the belt tightener bracket [G] (1 screw). 6. Remove the sponge roller drive pulley [H] (1 Allen screw). 7. Remove the roller bearings [I] from the front and the rear of the roller shaft. 8.
Page 457: Dc Motor Replacement
31 August 1989 10.5 DC Motor Replacement 1. Turn off the main switch. 2. Remove the lower guide plate with the upper guide plate. (See Sponge Roller Replacement steps 1 to 4.) 3. Disconnect the main board motor harness [A] and FG harness [B], then remove the motor harness [C] and FG harness [D] from the rear side plate [E].
Page 458 RT16 (5897)
Page 459 RT16 Location of Unit ......3 1. Exterior (5897) ......4 2.
Page 460: Location Of Unit
August 31, ’89 LOCATION OF UNIT...
Page 461: Exterior (5897)
1. EXTERIOR (5897) August 31, ’89...
Page 462 1. EXTERIOR (5897) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A912 2621 Top Cover 0314 0080W Philips Pan Head Screw - M4x8 Hexagon Bolt - M4x12 A912 2591 Front Cover 0594 0120W Hexagon Bolt - M4x22 A912 2592...
Page 463: Paper Stock Section (5897)
2. PAPER STOCK SECTION (5897) August 31, ’89...
Page 464 2. PAPER STOCK SECTION (5897) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5925 2211 Front Side Plate 5925 2203 Front Bracket 5925 2255 Side Guide Stopper 5925 2204 Rear Bracket 5897 1485 A421 2543 Friction Pad - B...
Page 465: Drive Section (5897)
3. DRIVE S E C T I O N ( 5 8 9 7 ) August 31, ’89...
Page 466 3. DRIVE SECTION (5897) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5897 1277 Lower Actuator Lever 5925 2251 Front Wire Tightener 5897 1279 Safety Switch Actuator 5925 2211 Front Side Plate 5897 1274 Upper Actuator Lever 5897 1125...
Page 467: Tray Control Board (5897)
4. TRAY CONTROL BOARD (5897) August 31, ’89...
Page 468 August 31, ’89 4. TRAY CONTROL BOARD (5897) Q’ty Per Index Q’ty Per Index Part No. Description Part No. Description Assembly Assembly 1103 1247 Connector - 3P A912 5103 Tray Control Board 1103 1729 Connector - 7P 1103 1730 Connector - 8P 1103 1739 Connector - 3P 1103 1743...
Page 469: Harness Layout (5897)
5. HARNESS LAYOUT (5897) August 31, ’89...
Page 470 5. HARNESS LAYOUT (5897) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 5897 5042 Main DC Harness 5897 5047 Motor Harness - 115V 5897 5048 Motor Harness - 220V 5897 5043 Tray DC Harness...
Page 471: Main Dc Harness (5897)
6. MAIN DC HARNESS (5897) August 31, ’89...
Page 472 6. MAIN DC HARNESS (5897) August 31, ’89 Index Index Q’ty Per Part No. Q’ty Per Description Part No. Description Assembly Assembly 5897 5042 Main DC Harness 1102 1943 Receptacle Housing 1100 1238 Pin - Mate-N-Lock 1100 1249 Receptacle Terminal 1100 1253 Pin - Mate-N-Lock 1100 1327...
Page 473: Motor Harness (5897)
7. MOTOR HARNESS (5897) August 31, ’89...
Page 474 August 31, ’89 7. MOTOR HARNESS (5897) Index Q’ty Per Q’ty Per Index Part No. Description Description Part No. Assembly Assembly 1100 0277 Fastening Receptacle 5897 5047 Motor Harness - 115V 1102 1815 Connector - 3P 5897 5048 Motor Harness - 220V 1100 1172 Fastening Receptacle 1100 1239...
Page 476: Tray Dc Harness (5897)
August 31, ’89 8. TRAY DC HARNESS (5897) Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 0277 Fastening Receptacle 5897 5043 Tray DC Harness 1102 1916 Connector - 8P 1100 1172 Fastening Receptacle 1100 1240 Socket - Mate-N-Lock 1100 1249...
Page 477: Decal (5897)
9. DECAL (5897) August 31, ’89...
Page 478 August 31, ’89 9. DECAL (5897) Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A912 2582 Decal - Paper Size 5897 1282 Decal - Operater Instruction A912 2594 Decal - Increase Size A912 2595 Decal - Decrease Size 5403 4335 Decal - Terminal - 115V...
Page 479: Parts Index
PARTS INDEX...
Page 480 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5897 1125 Nylon Clamp Stay 5897 5042 Main DC Harness 13-1 5897 1126 Safety Switch Bracket 5897 5042 Main DC Harness 15-1 9-18 5897 1129 5897 5043 Tray DC Harness...
Page 481 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A421 2543 Friction Pad - B 5403 4335 7-38 Decal - Terminal - 115V 21-5 A912 2555 Trans Cover 5403 4335 Decal - Terminal - 115V 9-32 9-39 A912 2573...
Page 482 August 31, ’89 Page and Page and Description Parts No. Parts No. Description Index No. Index No. 0313 0060W 5925 2334 Philips Pan Head Screw - M3x6 Magnet Catch Plate 7-101 5-15 6769 7930 0313 0120W Philips Pan Head Screw - M3x12 Power Supply Cord –...
Page 483 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1100 0796 1102 1623 Receptacle Housing - 7P Receptacle Housing 15-108 17-107 1100 0885 Fastening Receptacle 1102 1623 Receptacle Housing - 7P 19-112 17-113 1100 1172 1102 1625...
Page 484 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1102 1623 Receptacle Housing - 7P 1400 0072 Transistor - 2SC372Y 15-108 11-108 1102 1623 1400 0135 Transistor - 2SA1015Y Receptacle Housing - 7P 19-112 11-109 1102 1625...
Page 485 RICOH FT5540/5550/5570 (A045/A046) P A R T S C A T A L O G RICOH COMPANY, LTD. First Edition August 1989...
Page 486 PARTS CATALOG INTRODUCTION This chapter instructs you the numbers and names of this parts on this machine. INDEX to PARTS CATALOG FT5540/5550/5570 (A045/A046) PS220 (A420) DF51 (A418) CS2080 (A411) (A455) CS1530 RT16 (5897) RT21 (A421) MR20 (A952)
Page 487 Location of Unit ......3 24. Drive Section (A045/A046) ....54 1.
Page 488 Duplex Entrance Harness and Toner End Sensor Harness (A045/A046) ..98 Duplex Stopper Solenoid Harness, Inverter Guide Entrance Harness and Led Sensor Harness (A045/A046) ..100 Transport Sensor Harness and Home Sensor Harness (A045/A046) .
Page 489 LOCATION OF UNIT August 31, ’89...
Page 490 LOCATION OF UNIT August 31, ’89...
Page 491 August 31, ’89 LOCATION OF UNIT...
Page 492 LOCATION OF UNIT August 31, ’89...
Page 493 LOCATION OF UNIT...
Page 494 1. EXTERIOR 1 (A045/A046) August 31, ’89...
Page 495: Exterior 1 (A045/A)
Band - Front Cover 5443 2706 Plate - 12x220x1T 5215 1295 Front Cover Hinge - Right A007 6348 Decal - Misfeed Large (FT5540,5570) 5215 1297 Front Cover Hinge - Left A007 6349 Decal - Misfeed Small (FT5540,5570) A007 1257 Front Cover Bracket...
Page 496 2. EXTERIOR 2 ( A 0 4 5 / A 0 4 6 ) August 31, ’89...
Page 497: Exterior 2 (A045/A)
2. EXTERIOR 2 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 0434 0060W Tapping Screw - M4x6 A007 5862 Main Control Board Angle 0434 0080W Tapping Screw - M4x8 A007 1065 Upper Left Stay 0720 0030E Retaining Ring - M3...
Page 498 3. OPTICS 1 (A045/A046) August 31, ’89...
Page 499 Philips Pan Head Screw - M3x8 AC01 2022 Exposure Glass - A3/A4 0313 0120W Philips Pan Head Screw - M3x12 AC01 2002 Exposure Glass - LT (FT5540) 0314 0140W Philips Pan Head Screw - M4x14 AA15 0011 Shielding Mylar - Rear Left 0434 0080W...
Page 500 4. OPTICS 2 (A045/A046) August 31, ’89...
Page 501 4. OPTICS 2 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 5205 2734 Magnet - By-Pass Table 0314 0l00W Philips Pan Head Screw - M4x10 A007 1670 Optics Right Frame 0434 0060W Tapping Screw - M4x6 AA15 1087...
Page 502 5. OPTICS 3 (A045/A046) August 31, ’89...
Page 503: Optics 3 (A045/A)
5. OPTICS 3 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly AA15 1093 Seal - 3x25x170 AA15 0015 Light Shielding Mylar - Lens A007 1791 Mirror Cover AA15 2012 Brush Seal - 4x4x40 AA15 1092 Seal - 3x42x270 5209 1694...
Page 504 6. PLATEN COVER AND CASSETTE (A045/A046) August 31, ’89...
Page 505: Platen Cover And Cassette (A045/A)
6. PLATEN COVER AND CASSETTE (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly AC00 1010 Platen Cover Ass’y AA00 2007 Decal - A3 5211 2800 Rear Platen Cover AA00 2008 Decal - A4R A007 1951 Front Platen Cover...
Page 506 7. PAPER FEED UNIT 1 (A045/A046) August 31, ’89...
Page 507: Paper Feed Unit 1 (A045/A)
7. PAPER FEED UNIT 1 (A045/A046) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 2689 Seal - 3x16x57 Stay - Paper Feed AA15 1027 AA14 0045 Pick UP Shaft A007 2657 Separation Arm AA14 0046 Paper Feed Shaft - Upper...
Page 508 August 31, ’89 8. PAPER FEED UNIT 2 (A045/A046)
Page 509: Paper Feed Unit 2 (A045/A)
8. PAPER FEED UNIT 2 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 2712 AB02 3018 Sprocket - 15T Lower Paper Feed Stay A007 2718 Paper End Feeler AB01 3077 Gear - 20T Bushing - Paper Feed Roller A007 2726...
Page 510 August 31, ’89 9. DUPLEX SECTION 1 (A045/A046)
Page 511: Duplex Section 1 (A045/A)
9. DUPLEX SECTION 1 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 4550 Fork Gate Unit A007 4921 Rear Side Frame - Fork Gate A007 4970 5053 0447 Bushing - M6 Fork Gate Lever AA08 0022 Bushing - 4x7x5mm...
Page 512 10. DUPLEX SECTION 2 (A045/A046) August 31, ’89...
Page 513: Duplex Section 2 (A045/A)
10. DUPLEX SECTION 2 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 4847 Seal - 5x20x20 A007 4520 Duplex Transport Unit A007 4792 Connector Bracket A007 4846 Toner Catch Pan AX11 0006 Duplex Pick-up Solenoid A007 4841...
Page 514 11. DUPLEX SECTION 3 (A045/A046) August 31, ’89...
Page 515: Duplex Section 3 (A045/A)
11. DUPLEX SECTION 3 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 4500 Jogger Unit AA08 3003 Bushing - 6x18x5mm A007 4510 Front Paper Stopper Guide Unit A007 4705 Rear Frame - Duplex Unit A007 4511 Rear Paper Stopper Guide Unit...
Page 516 August 31, ’89 12. INVERTOR SECTION 1 (A045/A046)
Page 517: Invertor Section 1 (A045/A)
12. INVERTOR SECTION 1 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 4409 Inverter Unit AB01 3084 Gear - 23T A007 1930 Vacuum Fan Duct A007 4675 Pressure Solenoid Bracket 5403 2049 Spring Anchor A007 4660...
Page 518 13. INVERTOR SECTION 2 (A045/A046) August 31, ’89...
Page 519: Invertor Section 2 (A045/A)
Gear - 18T AB01 3080 Gear - 27T AB01 3081 Gear - 18T - Gap Left A007 4478 Guide Plate - Exit Inverter Unit (FT5540,5570) A007 5013 Guide Plate - Exit Inverter Unit (FT5550) AF02 0030 Inverter Roller 0313 0140W...
Page 520 14. DEVELOPMENT 1 (A045/A046) August 31, ’89...
Page 521: Development 1 (A045/A)
14. DEVELOPMENT 1 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 3051 Development Unit AA15 1038 Seal - 4x16x210 A007 3199 Toner Supply Unit A007 3342 Upper Hopper Case 5205 3314 Gear - 20T AA15 1034...
Page 522 15. DEVELOPMENT 2 (A045/A046) August 31, ’89...
Page 523: Development 2 (A045/A)
15. DEVELOPMENT 2 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 3198 Development Unit Guide AA15 1021 Seal - 3x7x55 AA15 1060 Seal - 3x16x310 A007 3071 Rear Lower Side Plate AD03 0001 Doctor Blade A007 3061...
Page 524 16. TRANSFER AND SEPARATION (A045/A046) August 31, ’89...
Page 525: Transfer And Separation (A045/A)
16. TRANSFER AND SEPARATION (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 3905 AA06 0045 Tension Cleaner Spring Transport Guide Plate - Front AB03 2015 Cleaner Idler Pulley A007 3907 Transport Guide Plate - Rear A007 3870 Tension Bracket - Wire Cleaner...
Page 526 17. DRUM SECTION 1 (A045/A046) August 31, ’89...
Page 527: Drum Section 1 (A045/A)
17. DRUM SECTION 1 (A045/A046) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly AD00 4003 Charge Corona Unit Holder - Development Unit 5442 3154 AA01 1005 PTL Filter A007 2140 Drum Shaft Knob AD02 3008 Charge Corona Casing A007 6811...
Page 528 18. DRUM SECTION 2 (A045/A046) August 31, ’89...
Page 529: Drum Section 2 (A045/A)
18. DRUM SECTION 2 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly AA01 1005 PTL Filter A007 2129 Development Rear Holder AW40 0005 Paper Registration Sensor AB02 3018 Sprocket - 15T AW40 0003 Toner Density Sensor Chain Tightener...
Page 530 19. CLEANING UNIT 1 (A045/A046) August 31, ’89...
Page 531: Cleaning Unit 1 (A045/A)
19. CLEANING UNIT 1 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5447 2681 Snap Ring AD00 2003 Cleaning Unit AB01 1010 Gear - 16T A007 9501 Cleaning Brush Set 5446 3707 Bushing - 6 A012 3580...
Page 532 20. CLEANING UNIT AND TONER COLLECTION (A045/A046) August 31, ’89...
Page 533 20. CLEANING UNIT AND TONER COLLECTION (A045/A046) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 0313 0060W Philips Pan Head Screw - M3x6 A007 3713 Pressure Lever 0314 0080W Philips Pan Head Screw - M4x8 A007 3717 Pick-off Pawl Lever 0434 0080W...
Page 534 21. FUSING UNIT 1 (A045/A046) August 31, ’89...
Page 535: Fusing Unit 1 (A045/A)
21. FUSING UNIT 1 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 4017 AA18 0008 Oil Tube 320mm Fusing Unit - 115V AG05 0019 Fusing Unit Knob A007 4027 Fusing Unit - 220V A007 4229 Fusing Unit Cover...
Page 536 22. FUSING UNIT 2 (A045/A046) A u g u s t 3 1 , ’ 8 9...
Page 537: Fusing Unit 2 (A045/A)
22. FUSING UNIT 2 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 4217 Fusing Unit Stopper A007 4178 Thermister Mounting Frame A007 4212 Left Fusing Rail 5215 4116 Oil Blade Holder AE01 1001 AE04 3003 Oil Blade...
Page 538 23. OPERATION PANEL (A045/A046) August 31, ’89...
Page 539: Operation Panel (A045/A)
23. OPERATION PANEL (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A008 5645 Key Top - Full Size A045 1453 Operation Panel Ass’y - A4 (FT5550) Operation Panel Ass’y - A4 (FT5570) A008 5646 Key Top - Enlarge A045 1452...
Page 540 24. DRIVE SECTION (A045/A046) August 31, ’89...
Page 541 24. DRIVE SECTION (A045/A046) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Idle Pulley Bracket A007 1117 AX02 0031 Development Motor - AC 28W AB03 0021 Idler Pulley AB03 0015 Pulley - 35T/60Hz A007 1114 Pulley &...
Page 542 25. ELECTRICAL SECTION 1 (A045/A046) August 31, ’89...
Page 543: Electrical Section 1 (A045/A)
1105 0008 Nylon Clip - 2N A045 5851 A045 5101 1105 0099 Wire Saddle Main Control Board (FT5550,5570) A046 5101 Main Control Board (FT5540) 1105 0159 P.C.B. Stud A007 5217 Main Control Harness 1105 0197 Wire Saddle 1105 0199 Clamp...
Page 544 26. ELECTRICAL SECTION 2 (A045/A046) August 31, ’89...
Page 545: Electrical Section 2 (A045/A)
DC Harness Bracket 1107 0354 Fuse - 3.15A/125V A007 2116 Density Sensor Connector Bracket 1107 0371 Fuse - 5A/125V A045 5243 DC Harness (FT5570) A045 5267 DC Harness (FT5550) A046 5243 DC Harness (FT5540) A007 5853 Power Supply Cord Bracket...
Page 546 27. ELECTRICAL SECTION 3 (A045/A046) August 31, ’89...
Page 547: Electrical Section 3 (A045/A)
27. ELECTRICAL SECTION 3 (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 1125 Right ADF Bracket Philips Pan Head Screw - M3x5 0313 0050W A007 5878 AC Harness Angle 0314 0060W Philips Pan Head Screw - M4x6 A045 5251...
Page 548 28. MAIN CONTROL BOARD (A045/A046) August 31, ’89...
Page 549: Main Control Board (A045/A)
Part No. Description Assembly Assembly 1100 1094 Connector - 9P A045 5101 Main Control Board (FT5550,5570) A046 5101 Main Control Board (FT5540) 1101 0328 Connector Pin Contact 1102 1567 Connector - 2P AW00 0002 Fiber Connector Receptacle - 14P A007 5105...
Page 550 29. OPTICS BOARD (A045/A046) August 31, ’89...
Page 551: Optics Board (A045/A)
29. OPTICS BOARD (A045/A046) August 31, ’89 Index Index Q’ty Per Part No. Description Part No. Description Assembly 1104 0271 LSI Socket - 28P Optics Board A045 5180 1400 0423 Transistor - 2SA1121C Eprom - Optical Control A007 5182 1400 0424 Transistor - 2SC2618C 1401 0427 Rectifier - S4VB40...
Page 552 August 31, ’89 30. PAPER FEED CONTROL BOARD (A045/A046)
Page 553 30. PAPER FEED CONTROL BOARD (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 1091 EI Connector - 3P A007 5190 Paper Feed Control Board Connector - 10P 1100 1095 1100 1096 Connector - 12P 1102 3169...
Page 554 31. AC DRIVE BOARD (A045/A046) August 31, ’89...
Page 555: Ac Drive Board (A045/A)
31. AC DRIVE BOARD (A045/A046) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1103 1724 Connector - 2P AY11 0001 AC Drive Board - 115V 1103 1731 Connector - 9P AY11 0002 AC Drive Board - 220/240V 1208 1034 Relay - DC24V...
Page 556 32. HARNESS LAYOUT FRONT VIEW (A045/A046) August 31, ’89...
Page 557: Harness Layout Front View (A045/A)
Part No. Description Assembly Assembly A045 5243 DC Harness (FT5570) A045 5267 DC Harness (FT5550) A046 5243 DC Harness (FT5540) A045 5451 AC Harness A045 5216 Lens Housing Harness A007 5217 Main Control Harness AZ40 0003 DC Motor Harness A045 5249...
Page 558 33. DC HARNESS (A045/A046) August 31, ’89...
Page 559: Dc Harness (A045/A)
DC Harness (FT5570) 1102 1093 Connector - 10P A045 5267 DC Harness (FT5550) 1102 1178 Connector - 5P A046 5243 DC Harness (FT5540) 1102 1396 Connector - 2P 5408 5160 Short Connector 1102 1397 Connector - 2P 1102 1404 Receptacle Housing...
Page 560 34. AC HARNESS (A045/A046) August 31, ’89...
Page 561 August 31, ’89 34. AC HARNESS (A045/A046) Q’ty Per Index Index Q’ty Per Part No. Description Assembly Part No. Description Assembly 1100 0864 Housing - AWG14-20 A045 5451 AC Harness 1100 0916 Pin - Mate-N-Lock 1100 1170 Positive Lock Receptacle 1100 1171 Fastening Receptacle 1100 1172...
Page 562 35. LENS HOUSING HARNESS (A045/A046) August 31, ’89...
Page 563: Lens Housing Harness (A045/A)
35. LENS HOUSING HARNESS (A045/A046) Q’ty Per Index Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Socket - Mate-N-Lock 1100 1241 A045 5216 Lens Housing Harness 1100 1247 Terminal Connector - 2P 1102 1515 1102 2549 Connector - 2P 1103 1337 Connector - 4P 1103 1344...
Page 564 36. LENS HOME SENSOR HARNESS (A045/A046) August 31, ’89...
Page 565: Lens Home Sensor Harness (A045/A)
August 31, ’89 36. LENS HOME SENSOR HARNESS (A045/A046) Q’ty Per Index Q’ty Per Index Description Part No. Assembly Part No. Description Assembly Receptacle Terminal 1100 1249 A007 5215 Lens Home Sensor Harness 1100 1253 Pin - Mate-N-Lock Socket - Mate-N-Lock 1100 1259 1102 1091 Connector - 6P...
Page 566 37. PAPER FEED UNIT HARNESS (A045/A046) August 31, ’89...
Page 567: Paper Feed Unit Harness (A045/A)
August 31, ’89 37. PAPER FEED UNIT HARNESS (A045/A046) Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 1089 Socket - Mate-N-Lock A045 5249 Paper Feed Unit Harness 1100 1249 Receptacle Terminal 1100 1327 Contact 1102 1094 Connector - 12P...
Page 568 38. AC DRIVE BOARD HARNESS (A045/A046) August 31, ’89...
Page 569: Ac Drive Board Harness (A045/A)
38. AC DRIVE BOARD HARNESS (A045/A046) August 31, ’89 Index Part No. Q’ty Per Index Description Q’ty Per Part No. Description Assembly Assembly A007 5462 AC Drive Board Harness 1100 0863 Stud Pin 1100 0864 Housing - AWG14-20 1100 1238 Pin - Mate-N-Lock 1100 1239 Pin - Mate-N-Lock...
Page 570 August 31, ’89 39. POWER PACK HARNESS (A045/A046)
Page 571: Power Pack Harness (A045/A)
39. POWER PACK HARNESS (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 1100 1264 A007 5366 Wire Terminal Power Pack Harness 1100 1253 Pin - Mate-N-Lock 1100 1327 Contact 1102 1777 Connector - 8P 1102 1911 Connector - 3P...
Page 572 40. TRANSPORT UNIT HARNESS (A045/A046) August 31, ’89...
Page 573: Transport Unit Harness (A045/A)
40. TRANSPORT UNIT HARNESS (A045/A046) Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 1100 1253 Pin - Mate-N-Lock A007 5214 Transport Unit Harness 1100 1264 Wire Terminal 1100 1328 Contact 1102 1753 Connector - 5P 1102 1952 Connector - 2P Connector - 3P...
Page 574 August 31, ’89 41. SAFETY SWITCH HARNESS (A045/A046)
Page 575: Safety Switch Harness (A045/A)
41. SAFETY SWITCH HARNESS (A045/A046) Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 1100 1172 Fastening Receptacle A007 5218 Safety Switch Harness 1100 1238 Pin - Mate-N-Lock 1102 1402 Receptacle Housing - 1P 1102 1403 Receptacle Housing 1102 1404 Receptacle Housing...
Page 576 42. LIFT MOTOR HARNESS (A045/A046) August 31, ’89...
Page 577: Lift Motor Harness (A045/A)
42. LIFT MOTOR HARNESS (A045/A046) August 31, ’89 Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Receptacle Terminal 1100 1249 A045 5251 Left Motor Harness 1100 1328 Contact 1102 1093 Connector - 10P 1102 1786 Connector - 3P 1102 1964 Connector - 2P...
Page 578 43. FUSING UNIT HARNESS AND GATE HARNESS (A045/A046) August 31, ’89...
Page 579 August 31, ’89 43. FUSING UNIT HARNESS AND GATE HARNESS (A045/A046) Q’ty Per Index Q’ty Per Description Part No. Assembly Description Part No. Assembly Solid Strand 1100 0086 A007 5540 Fusing Unit Harness 1100 1249 Receptacle Terminal A007 5205 Gate Harness 1100 1327 Contact 1100 1339...
Page 580 44. MAIN CONTROL HARNESS AND DC MOTOR HARNESS (A045/A046) August 31, ’89...
Page 581 44. MAIN CONTROL HARNESS AND DC MOTOR HARNESS (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 1100 1259 Socket - Mate-N-Lock A007 5217 Main Control Harness 1102 1092 Connector - 9P AZ40 0003 DC Motor Harness 1100 1328...
Page 582 45. CLEANER SENSOR HARNESS AND GATE SOLENOID HARNESS (A045/A046) August 31, ’89...
Page 583 45. CLEANER SENSOR HARNESS AND GATE SOLENOID HARNESS (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly AZ40 0004 Photointerruptor Harness 1100 1327 Contact Socket Contact 1100 1329 A007 5264 Gate Solenoid Harness 1102 1911 Connector - 3P 1102 1983...
Page 584: Duplex Entrance Harness And Toner End Sensor Harness (A045/A046)
46. DUPLEX ENTRANCE HARNESS AND TONER END SENSOR HARNESS (A045/A046) August 31, ’89...
Page 585 46. DUPLEX ENTRANCE HARNESS AND TONER END SENSOR HARNESS (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 5263 1100 1253 Duplex Entrance Harness Pin - Mate-N-Lock A007 5204 Tonner End Sensor Harness 1102 1790 Connector - 6P 1103 1336...
Page 586: Duplex Stopper Solenoid Harness, Inverter Guide Entrance Harness And Led Sensor Harness (A045/A046)
47. DUPLEX STOPPER SOLENOID HARNESS, INVERTER GUIDE ENTRANCE HARNESS August 31, ’89 AND LED SENSOR HARNESS (A045/A046)
Page 587 47. DUPLEX STOPPER SOLENOID HARNESS, INVERTER GUIDE ENTRANCE HARNESS AND LED SENSOR HARNESS (A045/A046) Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 5262 Duplex Stopper Solenoid Harness 1100 1159 Socket - Mate-N-Lock A007 5260 Inverter Guide Entrance Harness 1100 1253 Pin - Mate-N-Lock...
Page 588: Transport Sensor Harness And Home Sensor Harness (A045/A046)
48. TRANSPORT SENSOR HARNESS AND HOME SENSOR HARNESS (A045/A046) August 31, ’89...
Page 589 48. TRANSPORT SENSOR HARNESS AND HOME SENSOR HARNESS (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 5254 Transport Sensor Harness 1100 1249 Receptacle Terminal A007 5261 1102 1786 Connector - 3P Home Sensor Harness 1100 1249 Receptacle Terminal...
Page 590: Special Tool (A045/A046)
49. SPECIAL TOOL (A045/A046) August 31. ’89...
Page 591 49. SPECIAL TOOL (A045/A046) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5442 9101 Setting Powder 5442 9102 Light Shielding Bag 5442 9106 Drum Shoe 5420 9504 Thermo Meter - HLC 5420 9505 Probe - HLC-30 5420 9507...
Page 592: Decal And Document (A045/A046)
DOCUMENT 50. DECAL AND (A045/A046) August 31, ’89...
Page 593 50. DECAL AND DOCUMENT (A045/A046) August 31, ’89...
Page 594 50. DECAL AND DOCUMENT (A045/A046) August 31, ’89...
Page 595 50. DECAL AND DOCUMENT (A045/A046) August 31, ’89...
Page 596 DECAL AND DOCUMENT August 31, ’89...
Page 597 DECAL AND DOCUMENT August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A007 6350 Decal - Misfeed A007 8672 Decal Sheet - French A007 8671 Decal Sheet - German A007 6355 Decal - Sensor Checker A007 8674 Decal Sheet - Spanish A007 1565...
Page 598: Parts Index
PARTS INDEX...
Page 599 A045 5216 Lens Housing Harness A046 1271 Front Cover (FT5540) 61-17 9-10 A045 5216 Lens Housing Harness A046 5101 Main Control Board (FT5540) 71-3 57-27 A045 5216 Lens Housing Harness A046 5101 Main Control Board (FT5540) 63-* 77-1 A045 5243...
Page 600 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. AA00 0017 AA01 2006 Decal - Oil Tank - English Transport Fan Filter 57-9 49-46 AA00 1037 AA02 0007 Decal - A2 Inverter Unit Magnet 31-25 111-5 AA00 1037...
Page 601 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. AA06 0112 Pick-up Lever Spring - Upper AA08 0021 Bushing - 6x12x4mm 61-20 27-29 AA06 0113 Spring - Wire Tightner AA08 0022 Bushing - 4x7x5mm 15-34 25-2 AA06 0127...
Page 602 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. AA14 0046 AA15 1028 Seal - 3x28x308 Paper Feed Shaft - Upper 21-3 35-33 AA14 0046 Paper Feed Shaft - Upper AA15 1029 Seal - 2x15x308 23-7 35-47...
Page 603 August 31, ’89 Page and Page and Description Parts No. Description Parts No. Index No. Index No. AA16 1014 Cushion - Motor AA15 1065 Seal - C&D Rail 55-5 41-33 AA15 1066 Seal - Sensor Duct AA16 1015 Cushion - Lens 17-26 41-55 AA16 1016...
Page 604 35-26 AB01 3102 Gear - 47T AC00 1010 Platen Cover Ass’y 19-* 35-58 AB01 3105 AC01 2002 Exposure Glass - LT (FT5540) Gear - 18T 13-33 27-12 AB01 3267 Gear - 17T AC01 2021 Exposure Glass - LT (FT5570) 13-33...
Page 605 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. AC03 5011 Rear Spring Plate - 2nd Mirror AD03 0001 Doctor Blade 15-22 37-3 AC03 5012 AD03 1020 Front Spring Plate - 3rd Mirror Development Roller 15-26 37-24...
Page 606 August 31, ’89 Page and Page and Description Parts No. Parts No. Description Index No. Index No. AF03 0001 Duplex Pick-up Roller AY11 0001 AC Drive Board - 115V 27-15 59-6 AF03 1001 Duplex Positioning Roller AY11 0001 AC Drive Board - 115V 69-* 27-19 AF04 0005...
Page 607 15-2 A007 1675 A007 1845 Wire Clamp Mounting Bracket Scale 13-16 13-32 A007 1680 A007 1848 Guide Rod Cleaner Exposure Glass Stay (FT5540) 13-13 13-38 A007 1686 A007 1848 Guide Rod Cleaner Cooling Blower Bracket 15-17 15-7 A007 1691 Optics Fan Filter Bracket...
Page 608 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A007 1875 Rear Cover - Lamp Terminal A007 2592 Transport Guide 43-10 13-8 A007 1877 A007 2597 Exposure Lamp Terminal - Fix Cushion Transport Guide 13-22 43-11 A007 1880...
Page 609 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A007 2686 Feed Guide - Paper Feed Roller A007 2794 Manual Feed Cover 9-32 21-4 A007 2686 A007 2796 Feed Guide - Paper Feed Roller Guide - Manual Feed - Front 9-27 23-8...
Page 610 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A007 3135 A007 3395 Toner Hopper Casing Sheet Idle Gear - 17T 37-26 35-45 A007 3141 Front Upper Side Plate A007 3411 Development Motor Bracket 37-13 55-6 A007 3151...
Page 611 August 31, ‘89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A007 3941 A007 3717 Transport Switch Bracket Pick-off Pawl Lever 39-54 47-2 A007 3722 A007 3971 Cleaning Drive Bracket Drive Roller - Transport Belt 39-5 55-22 A007 3724...
Page 612 29-29 31-7 A007 4478 Guide Plate - Exit Inverter Unit A007 4720 Jogger Motor Bracket 29-26 A007 4722 Home Sensor Bracket 29-31 (FT5540,5570) 33-23 A007 4481 Exit Sensor Bracket A007 4725 Duplex Guide Plate 29-12 33-16 29-19 A007 4484 Exit Sensor Feeler...
Page 613 Page and Page and Parts No. Description Description Parts No. Index No. Index No. A007 4792 Connector Bracket A007 4970 Fork Gate Lever 25-36 27-36 A007 4800 Duplex Stay A007 4972 Fork Gate Actuator 25-45 27-7 A007 4805 Pick-up Arm A007 4973 Release Lever - Fork Gate 25-47...
Page 614 August 31, ’89 Page and Page and Parts No. Description Description Parts No. Index No. Index No. A007 5231 Transfer Safety Switch 39-53 A007 5739 Single Side Panel Sheet - LT 53-51 A007 5253 Upper Paper Size Harness 59-2 A007 5740 Duplex Panel Sheet - LT 53-52 A007 5254...
Page 615 Support - Cleaner Sensor A007 6348 Decal - Misfeed Large 111-23 39-45 A008 2090 Support - Cleaner Sensor A007 6348 Decal - Misfeed Large (FT5540,5570) 9-45 41-15 A008 2091 Support Pad - Cleaner Motor A007 6349 Decal - Misfeed Small 111-24...
Page 616 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A008 5640 Key Top - C/S 5053 0447 Bushing - M6 53-29 49-41 A008 5641 Key Top - ADS 5054 0536 53-30 Magnet Catch Ass’y 35-14 A008 5642 Key Top - Lighter...
Page 617 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5205 2865 Bushing - Paper Feed Roller 5205 5251 LED Sensor Type - T 15-32 21-50 5205 2865 Bushing - Paper Feed Roller 5205 5251 LED Sensor Type - T 17-57...
Page 618 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5215 1702 5206 2687 Stud Screw - M3 Clip - Exposure Lamp 13-4 31-6 5206 2690 Duplex Paper Actuator 5215 1805 Lens Tension Pulley 17-59 27-18 5215 1811...
Page 619 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5215 4211 5415 4310 Decal - Thermofuse Valve - Oil Pump 49-44 49-5 5215 4211 Decal - Thermofuse 5415 4457 Spring - Exit 51-31 49-31 5215 5222...
Page 620 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5442 4201 Rear Bracket - Lamp Terminal 5447 2693 Separation Roller 51-21 21-30 5442 4444 Stud - Exit Ass’y Release Lever 5447 2693 Separation Roller 49-18 23-25...
Page 621 August 31, ’89 Page and Page and Description Parts No. Description Parts No. Index No. Index No. 0313 0040E Philips Pan Head Screw - M3x4 0314 0060W Philips Pan Head Screw - M4x6 31-101 35-101 0314 0060W Philips Pan Head Screw - M4x6 0313 0040W Philips Pan Head Screw - M3x4 25-101...
Page 622 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0314 0120W Philips Pan Head Screw - M4x12 0434 0080W Tapping Screw - M4x8 25-104 45-103 0314 0140W Philips Pan Head Screw - M4x14 0434 0080W Tapping Screw - M4x8 27-106...
Page 623 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0575 0050E Hexagon Headless Set Screw - M5x5 0720 0040E Retaining Ring - M4 55-107 27-111 0575 0060E Hexagon Headless Set Screw - M5x6 0720 0040E Retaining Ring - M4 55-108...
Page 624 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0720 0060E 0805 3410 Ball Bearing - 15x28x7mm Retaining Ring - M6 37-110 51-108 0720 0060E 0807 3014 Nylon Washer Retaining Ring - M6 29-115 55-112 0720 0070E...
Page 625 August 31, ‘89 Page and Page and Description Parts No. Description Parts No. Index No. Index No. 0965 4008W 1100 1239 Pin - Mate-N-Lock Tapping Screw With Flat Washer - M4x8 83-104 41-113 0965 4008W Tapping Screw With Flat Washer - M4x8 1100 1240 Socket - Mate-N-Lock 73-110...
Page 626 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1100 1264 Wire Terminal 1102 1093 Connector - 10P 91-103 87-102 1100 1300 1102 1094 Fastening Receptacle Connector - 12P 81-105 73-115 1100 1301 1102 1172 Fastening Receptacle 73-116...
Page 627 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1102 1910 Connector - 2P 1102 1520 Connector - 12P 83-112 73-139 1102 1910 Connector - 2P 1102 1532 Connector - 2P 93-107 75-122 1102 1911 Connector - 3P...
Page 628 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1103 3020 Connector - 20P 1102 3173 Contact 63-111 73-155 1103 3025 Connector - 50P 1103 0635 Connector - 10P 63-105 63-112 1104 0224 Relay Bracket 1103 0657 Connector - 50P...
Page 629 August 31, ’89 Page and Page and Parts No. Description Description Parts No. Index No. Index No. 1208 1034 Relay - DC24V 1407 1311 IC - HD74LS32FP 69-105 63-128 1400 0423 Transistor - 2SA1121C 1407 1314 IC - HD74LS74AFP 65-119 65-109 1400 0424 Transistor - 2SC2618C...
Page 630 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1606 1542 1503 0180 Ceramic Oscillator - 8MHz Capacitor - 0.22MF AC250V 65-127 69-127 1606 1587 1600 1112 Resistor - 100OHM 2W Capacitor - 8µF 220V 59-112 69-116 1601 2844...
Page 631 August 31, ’89 Page and Page and Parts No. Description Description Parts No. Index No. Index No. 1610 0107 Resistor - 1MOHM 1/8W ±5% 65-141 1610 0108 Resistor - 1.2MOHM 1/8W ±5% 63-188 1610 0110 Resistor - 1.8KOHM 1/8W ±5% 63-189 1610 0113 Resistor - 3.3MOHM 1/8W ±5%...
Page 632 CS2080 (A411)
Page 633 CS2080 Location of Unit ......3 1. Midi Sorter I (A411) ..... 4 2.
Page 634: Location Of Unit
LOCATION OF UNIT August 31, ’89...
Page 635: Midi Sorter I (A411)
1. MIDI SORTER I (A411) August 31, ’89...
Page 636 1. MIDI SORTER I (A411) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A411 8612 0314 0060W Philips Pan Head Screw - M4x6 Installation Procedure - English A411 8616 0434 0080W Tapping Screw - M4x8 Installation Procedure - 5 Language 0314 0080W...
Page 638 2. MIDI SORTER II (A411) Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A411 1611 Middle Stay AB03 0011 Pulley - 18T A411 2811 Paper Stopper A411 4436 Idle Pulley - Bin Drive A411 1511 Lower Stay A411 4431 Tightener - Bin Drive Belt...
Page 639 August 31, ’89...
Page 640: Sorter Board (A411)
3. SORTER BOARD (A411) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A411 5508 Sorter Main Board 1102 0995 Connector - 2P 1103 0829 Connector - 3P 1103 1737 Connector - 15P 1103 1748 Connector - 12P 1208 1047...
Page 641: Sorter Harness (A411)
4. SORTER HARNESS (A411) August 31, ’89...
Page 642 4. SORTER HARNESS (A411) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 1042 Socket - Mate-N-Lock A411 5600 Sorter Harness 1100 1043 Pin - Mate-N-Lock A411 5610 Sorter Interface Harness 1100 1168 Fastening Receptacle 1100 1169...
Page 643: Parts Index
PARTS INDEX...
Page 644 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A411 4105 A411 1421 Side Stay Rear Helical Cam Ass’y 5-11 7-20 A411 1421 Side Stay A411 4251 Helical Cam Bracket 7-50 7-18 A411 1456 Knob Screw A411 4431...
Page 645 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0313 0060W AA02 1004 Philips Pan Head Screw - M3x6 Magnet - Upper Guide Plate 7-106 7-19 AA04 1004 Transport Drive Belt 0313 0120W Philips Pan Head Screw - M3x12 7-101 7-44...
Page 646 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1100 1327 Contact 1405 0175 Thyristor - 400V 8A 9-115 11-107 1100 1328 Contact 1407 1850 IC - TD62601P 9-116 11-108 1102 0512 Connector - 3P 1600 0370 Resistor - 100OHM 1T ±...
Page 647 DF51 (A418)
Page 648 DF51 Location of Unit ......3 1. DF I (A418) ......4 2.
Page 649 LOCATION OF UNIT...
Page 650 1. DF I (A418) August 31, ’89...
Page 651 1. DF I (A418) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5894 2747 Mylar - Original Guides A418 8610 Installation Procedure - English A418 1260 Cork Pad A418 8615 Installation Procedure - 5 Language 5443 2657 Gear - 28T A418 5615...
Page 652 August 31, ’89 2. DF II (A418)
Page 653 2. DF II (A418) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly 5918 2159 Gear - 24T 5918 2155 Registration Roller Paper Suze Sensor 5918 2340 Release Arm 5918 5631 5918 5722 Photosensor 5918 2105 Eccentric Cam...
Page 654 (A418) August 31, ’89...
Page 655 3. DF III (A418) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A409 1198 Rear Side Plate - Exit Drive 5918 2289 Spring A409 1234 Exit Motor - DC 9W A409 5511 Inverter Solenoid A409 1197 Spacer - 10x16x1.6mm...
Page 656 4. DF MAIN BOARD (A418) August 31, ’89...
Page 657 August 31, ’89 4. DF MAIN BOARD (A418) Index Q’ty Per Q’ty Per Index Part No. Description Part No. Description Assembly Assembly 1101 0328 Connector Pin Contact A418 5615 DF Main Board 1102 0958 Connector - 2P A409 5710 Fiber Connector 1103 0881 Connector - 4P 5936 5221...
Page 658 5 . D F H A R N E S S ( A 4 1 8 ) August 31, ’89...
Page 659 5. DF HARNESS (A418) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A418 5811 DF Main Harness 1100 1089 Socket - Mate-N-Lock 1100 1147 Socket - Mate-N-Lock 1100 1169 Fastening Receptacle 1100 1190 Socket - Mate-N-Lock 1100 1240...
Page 660 PARTS INDEX...
Page 661 August 31, ’89 Page and Page and Description Parts No. Description Parts No. Index No. Index No. A418 1055 Middle Drive Shaft 9-10 A418 1260 Cork Pad 5-33 A418 1125 Belt Unit Stopper 9-92 A418 1261 Front Table Bracket 5-40 A418 1129 Harness Cover 9-87...
Page 662 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A418 8615 Installation Procedure - 5 Language A409 1133 Front Frame 9-58 A418 9001 Turn Roller Ring (8pcs/set) A409 1138 Exit Roller Bracket 9-67 9-84 A409 1139...
Page 663 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 5918 2105 Eccentric Cam 5215 5230 Photointerrupter - L-Type 7-39 9-42 5918 2106 5403 2049 One Way Bearing Lever Spring Anchor 7-56 7-45 5918 2108 Adjusting Plate 5408 3253...
Page 664 August 31, ’89 Page and Page and Parts No. Description Description Parts No. Index No. Index No. 5918 2330 Clutch Lever 5-13 9-24 5918 3394 Seal - 15x30mm 5918 2340 Release Arm 7-38 9-59 5918 3395 Front Belt Unit Plate 5918 2349 Feed-in Motor Ass’y - DC24V 9-31...
Page 665 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0313 0040W Philips Pan Head Screw - M3x4 0720 0050E Retaining Ring - M5 7-110 9-107 0313 0040W Philips Pan Head Screw - M3x4 0720 0060E Retaining Ring - M6 9-118...
Page 666 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1102 1914 1407 1535 IC - TD62308AP Connector - 6P 11-125 13-117 1102 1964 1408 0408 IC - PST518A Connector - 2P 11-127 13-118 1408 0521 1102 1965...
Page 667 August 31, ’89 Page and Page and Description Parts No. Description Index No. Parts No. Index No. 1610 0071 Resistor - 10KOHM ±5% 11-163 1610 0073 Resistor - 12KOHM 1/8W ±5% 11-181 1610 0079 Resistor - 22KOHM 1/8W ±5% 11-164 1610 0107 Resistor - 1MOHM 1/8W ±5% 11-165...
Page 668 PS220 (A420)
Page 669 PS220 Location of Unit ......3 1. Vertical Transport (A420) ....4 2.
Page 670: Location Of Unit
LOCATION OF UNIT August 31, ’89...
Page 671: Vertical Transport (A420)
August 31, ’89 1. VERTICAL TRANSPORT (A420)
Page 672 1. VERTICAL TRANSPORT (A420) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly 0314 0060W Philips Pan Head Screw - M4x6 A420 4110 Transport Knob Bracket 0314 0080W Philips Pan Head Screw - M4x8 0805 3039 Ball Bearing - 8x16x5mm A420 4113...
Page 673: Exterior (A420)
August 31, ’89 2. EXTERIOR (A420)
Page 674 2. EXTERIOR (A420) Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A420 3210 Base Plate A420 3262 Joint - Safety Switch A420 3234 Connector Angle A420 3721 Rear Cover A420 3250 Guide Holder Bracket A420 4117 Stopper Guide A420 5274...
Page 675: Paper Feed Section (A420)
3. PAPER FEED SECTION (A420) August 31, ’89...
Page 676 3. PAPER FEED SECTION (A420) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A420 2331 Paper Feed Support Bracket A420 2121 Rear Guide Cover - Receiving Cassette A420 2111 Front Guide Cover - Receiving Cassette A007 2877 Cushion - Upper Pick-off Bracket A007 2878...
Page 678: Rd Paper Feed Section (A)
4. 3RD PAPER FEED SECTION (A420) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A007 2689 Paper Feed Stay A007 2720 Paper End Actuator Bracket A420 2373 Upper Transport Guide A007 2718 Paper End Feeler 5447 2681 Snap Ring...
Page 679: Th Paper Feed Section (A420)
5. 4TH PAPER FEED SECTION (A420) August 31, ’89...
Page 680 5. 4TH PAPER FEED SECTION (A420) Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A420 2265 A007 2631 Pick-up Lower Guide Cushion - Rising Gear A420 2230 5205 2777 Cushion - Lower Pick-up Guide Paper Feed Guide A420 2245 Paper Knob Lever...
Page 681: Print Board - Paper Bank (A420)
6. PRINT BOARD - PAPER BANK (A420) August 31, ’89...
Page 682 6. PRINT BOARD – PAPER BANK (A420) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A420 5270 Print Board - Paper Bank 1102 2113 Connector - 2P 1103 1730 Connector - 8P 1103 1731 Connector - 9P 1103 1732...
Page 683: Harness Layout (A420)
7. HARNESS LAYOUT (A420) August 31, ’89...
Page 684 7. HARNESS LAYOUT (A420) Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A420 5273 Vertical Transport Harness A420 5276 Front Paper Bank Harness A420 5274 Main Paper Bank Harness A420 5275 Rear Paper Bank Harness...
Page 685: Vertical Transport Harness (A420)
8. VERTICAL TRANSPORT HARNESS (A420) August 31, ’89...
Page 686 August 31, ’89 8. VERTICAL TRANSPORT HARNESS (A420) Index Q’ty Per Q’ty Per Index Part No. Description Description Part No. Assembly Assembly 1100 1159 Socket - Mate-N-Lock Vertical Transport Harness A420 5273 1100 1172 Fastening Receptacle Mate-N-Lock 1100 1239 1100 1249 Receptacle Terminal 1100 1327 Contact...
Page 687: Front Paper Bank Harness (A420)
9. FRONT PAPER BANK HARNESS (A420) August 31, ’89...
Page 688 9. FRONT PAPER BANK HARNESS (A420) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly A420 5276 Front Paper Bank Harness 1100 1159 Socket - Mate-N-Lock 1100 1249 Receptacle Terminal 1100 1327 Contact 1100 1328 Contact...
Page 689: Main Paper Bank Harness (A420)
August 31, ’89 10. MAIN PAPER BANK HARNESS (A420)
Page 690 10. MAIN PAPER BANK HARNESS (A420) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 0864 Housing - AWG14-20 A420 5274 Harness - Cassette Bank 1100 1241 Socket - Mate-N-Lock 1100 1264 Fastening Receptacle 1100 1327 Contact...
Page 691: Rear Paper Bank Harness (A420)
August 31, ’89 11. REAR PAPER BANK HARNESS (A420)
Page 692 11. REAR PAPER BANK HARNESS (A420) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A420 5275 Rear Paper Bank Harness 1100 1249 Receptacle Terminal 1100 1327 Contact 1102 1620 Connector - 3P 1102 1623 Receptacle Housing - 7P 1102 1786...
Page 694: Decal (A420)
12. DECAL (A420) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A420 4256 Decal Sheet - 4LANGUAGES A420 4258 Decal Sheet A420 4232 Decal - E1 AA00 1053 Decal - E1 AA00 1059 Decal - E2 AA00 1060...
Page 695: Parts Index
PARTS INDEX...
Page 696 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A420 2111 A420 2378 Front Guide Cover - Receiving Cassette Bushing 11-15 A420 2121 Rear Guide Cover - Receiving Cassette A420 2378 Bushing 5-10 A420 2131 Paper Feed Stay...
Page 697 August 31, ’89 Page and Page and Description Parts No. Parts No. Description Index No. Index No. A420 2742 Feeler Shaft - Paper Sensor A420 3653 5-15 Guide Bracket - Paper Bank 7-17 A420 2743 A420 3654 Upper Shutter - Paper Sensor Positioning Bracket 5-17 7-20...
Page 698 August 31, ’89 Page and Page and Parts No. Description Description Parts No. Index No. Index No. AA00 1053 Decal - E1 27-1 Front Paper Bank Harness A420 5276 17-2 AA00 1059 Decal - E2 11-73 A420 5276 Front Paper Bank Harness 21-1 AA00 1059 Decal - E2...
Page 699 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. AX20 0015 Magnetic Clutch A007 2757 Bushing - Sector Gear 11-21 13-28 AX20 0015 A007 2758 Volume Sensor Arm Magnetic Clutch 13-24 11-50 AX20 0016 A007 2758 Volume Sensor Arm...
Page 700 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0313 0060W Philips Pan Head Screw - M3x6 5205 5253 Photointerruptor Pack 11-101 11-33 0313 0060W Philips Pan Head Screw - M3x6 5205 5253 Photointerruptor Pack 13-101 13-51...
Page 701 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 0720 0030E Retaining Ring - M3 0965 4010W 11-108 Tapping Screw With Flat Washer - M4x10 9-112 0720 0030E Retaining Ring - M3 1100 0864 Housing - AWG14-20 5-108...
Page 702 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. 1102 1916 Connector - 8P 25-106 1102 1917 Connector - 9P 21-110 1102 1918 Connector - 10P 25-107 1102 1920 Connector - 12P 25-108 1102 1921 Connector - 13P...
Page 703 RT21 (A421)
Page 704 RT21 Location of Unit ......3 1. Exterior and Drive Section (A421) ... 4 2.
Page 705: Location Of Unit
LOCATION OF UNIT August 31, ’89...
Page 706: Exterior And Drive Section (A421)
1. EXTERIOR AND DRIVE SECTION (A421) August 31, ’89...
Page 707 1. EXTERIOR AND DRIVE SECTION (A421) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A421 2580 Front Cover 1606 1246 Capacitor - 9µF 250V A421 5200 Tray Main Board AX02 0007 Tray Drive Motor - AC35V 1106 0336 Nylon Stud...
Page 709 2. TRAY SECTION (A421) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Description Part No. Description Assembly Assembly Front Guide Rail A403 1187 Rear Support Plate A421 2530 A421 2520 Actuator - Paper Volume A421 2525 Couple Bracket A421 2521 A421 2535 Paper Size Stay...
Page 710: Tray Main Board (A421)
3. TRAY MAIN BOARD (A421) August 31, ’89...
Page 711 3. TRAY MAIN BOARD (A421) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Connector - 3P 1103 1247 A421 5200 Tray Main Board 1103 1729 Connector - 7P 1103 1730 Connector - 8P 1103 1739 Connector - 3P 1103 1743...
Page 712: Harness Layout (A421)
4. HARNESS LAYOUT (A421) August 31, ’89...
Page 713 4. HARNESS LAYOUT (A421) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A421 5340 Main DC Harness A421 5300 AC Harness - 115V A421 5310 AC Harness - 220V A421 5330 Tray DC Harness...
Page 714: Main Dc Harness (A421)
5. MAIN DC HARNESS (A421) August 31, ’89...
Page 715 5. MAIN DC HARNESS (A421) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 1238 Pin - Mate-N-Lock A421 5340 Main DC Harness 1100 1249 Receptacle Terminal 1100 1253 Pin - Mate-N-Lock 1100 1327 Contact 1102 1506...
Page 716: Ac Harness (A421)
6. AC HARNESS (A421) August 31, ’89...
Page 717 6. AC HARNESS (A421) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 0277 Fastening Receptacle A421 5300 AC Harness - 115V 1100 1172 Fastening Receptacle A421 5310 AC Harness - 220V 1100 1241 Socket - Mate-N-Lock 1100 1247...
Page 718: Tray Dc Harness (A421)
7. TRAY DC HARNESS (A421) August 31, ’89...
Page 719 7. TRAY DC HARNESS (A421) August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly 1100 1192 Receptacle Housing A421 5330 Tray DC Harness 1100 1240 Socket - Mate-N-Lock 1100 1249 Receptacle Terminal 1100 1327 Contact 1102 1404...
Page 720: Decal (A421)
8. DECAL (A421) August 31, ’89...
Page 721 August 31, ’89 Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly Front Paper Size Decal A421 2508 A421 2510 Rear Paper Size Decal A421 1275 Decal - Paper Size A421 2576 Decal - Paper Size Decal - Operater Instruction A421 2575 5403 4335...
Page 722: Parts Index
PARTS INDEX...
Page 723 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A421 1275 A421 5100 Decal - Paper Size Paper Size Board 19-3 5-48 A421 1275 A421 5200 Decal - Paper Size Tray Main Board 5-34 A421 2501 A421 5200...
Page 724 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A403 1188 Drive Shaft AA04 0004 Timing Belt - 120XL-037 5-14 A403 1238 AA05 0006 Drive Wire Right Lift Rod 7-11 7-13 A403 1239 AA06 0028 Spring Left Lift Rod...
Page 725 August 31, ’89 Page and Page and Parts No. Description Description Parts No. Index No. Index No. 0313 0040W Philips Pan Head Screw - M3x4 7-102 1100 1241 Socket - Mate-N-Lock 15-103 0313 0140W Philips Pan Head Screw - M3x14 5-101 1100 1241 Socket - Mate-N-Lock...
Page 726 August 31, ’89 Page and Page and Parts No. Description Description Parts No. Index No. Index No. 1102 1916 Connector - 8P 1611 4103V 9-124 Resistor - 10KOHM 1/4T ±5% 17-111 1102 1925 Connector - 3P 1611 4104V Resistor - 100KOHM 1/4V ±5% 9-125 13-110 1102 1929...
Page 728 MR20 (A952) 1. Menu Reader (A952) ..... . 2 2. Decal and Document (A952) ....4 Parts Index .
Page 729 August 31, ’89 1. MENU READER (A952)
Page 730 1. MENU READER (A952) August 31, ’89 Index Index Q’ty Per Q’ty Per Part No. Part No. Description Description Assembly Assembly A952 1001 Upper Cover - LT 0312 5060M Philips Pan Head Screw - M2.5x6 A952 1004 Upper Cover - A4 Toothed Washer - M2.5 0704 0025J A952 1003...
Page 731 2. DECAL AND DOCUMENT (A952) August 31, ’89...
Page 732 2. DECAL AND DOCUMENT (A952) Index Q’ty Per Index Q’ty Per Part No. Description Part No. Description Assembly Assembly A952 1003 Indicator Decal - English A952 2001 Indicator Decal - Multi...
Page 733 PARTS INDEX...
Page 734 August 31, ’89 Page and Page and Parts No. Description Parts No. Description Index No. Index No. A952 1001 Upper Cover - LT 0312 5060M Philips Pan Head Screw - M2.5x6 3-101 A952 1003 Indicator Decal - English 0704 0025J Toothed Washer - M2.5 3-102 A952 1003...

This manual is also suitable for:

Ft5570 Ft5550

Ricoh FT5540 Service Manual

Ricoh Ft5540/5550/5570 Service Manual

Troubleshooting

Section 2

1 Drum

2 Drum Charge

3 Optics

4 Erase

5 Development

6 Toner Density Detection and Toner Supply

8 Drum Cleaning

9 Quenching

11 Paper Transport

13 Paper Exit

14 Duplex

15 Other Circuits

Section 3

1 Installation Requirements

2 Accessory Check

3 Installation Procedure

Section 4

1 Pm Table

2 Service Tables

3 Service Program Mode Operation

5 Service Remarks

Section 5

1 Optics

2 Development

3 Cleaning

4 Fusing

5 Paper Feed

6 Duplex

7 Copy Image

8 Corona

9 Others

Section 7

1 Specifications

2 Mechanical Component Layout

3 Electrical Component Layout

4 Overview

5 Paper Feed Clutch on Timing

6 Paper Size and Volume Sensors

7 Lift Motor Control and Paper End Detection

8 Installation

Section 8

1 Specifications

2 Basic Operation

3 Feed-In Unit Mechanism

4 Separation Mechanism

5 Misfeed Prevention

6 Wear Prevention

7 Friction Roller Release Mechanism

8 Registration

9 Inverter Mechanism

10 Feed-Out Mechanism

11 Lift Mechanism

12 Misfeed Check

14 Replacement and Adjustment

Section 9

1 Specifications

2 Basic Operation

3 Bin Drive Mechanism

4 Bin Home Position

5 Bins

6 Electrical Control

7 Installation

8 Replacement and Adjustment

Section 10

Functional and Electrical Description

1 Specifications

2 Mechanical Component Layout

3 Drive Layout and Drive Mechanism

4 Electrical Component Layout

5 Functional and Electrical Description

6 Installation

7 Replacement and Adjustment

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Summary of Contents for Ricoh FT5540