G112/G113/G116/ G094/G095/G091 SERVICE MANUAL 001705MIU...
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It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Corporation and its member companies. NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF RICOH CORPORATION.
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Ricoh Corporation. Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program. Untrained uncertified users utilizing...
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Trademarks Microsoft ® , Windows ® , and MS-DOS ® are registered trademarks of Microsoft Corporation in the United States and /or other countries. PostScript ® is a registered trademark of Adobe Systems, Incorporated. ® is a registered trademark of Hewlett-Packard Company. Ethernet ®...
NOTE: In this manual, “G112 Series” includes the G112, G113, G094, and G095 models. “G116 Series” includes the G116 and G091 models. G112/G113/G116/G094/G095/G091 TABLE OF CONTENTS INSTALLATION 1. INSTALLATION................1-1 1.1 INSTALLATION REQUIREMENTS ............1-1 1.1.1 ENVIRONMENT [ALL MODELS]............1-1 1.1.2 MACHINE LEVEL [ALL MODELS]............1-1 1.1.3 MACHINE SPACE REQUIREMENT [ALL MODELS] .......1-1...
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Paper Size Detection [G116 SERIES] ..........6-26 Paper End Detection................6-27 Remaining Paper Detection ..............6-28 6.4.3 BY-PASS TRAY [G091/G094/G095] ..........6-29 6.4.4 BY-PASS TRAY [G112/G113/G116] ..........6-30 6.5 IMAGE FUSING AND PAPER EXIT [ALL MODELS] ......6-31 6.5.1 OVERVIEW ..................6-31 6.5.2 FUSING DRIVE [ALL MODELS].............6-32 6.5.3 FUSING ENTRANCE AND GUIDE SHAFT [ALL MODELS] ..6-32...
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7.3.1 NORTH AMERICAN VERSION ............7-29 7.3.2 EUROPEAN VERSION ..............7-30 8. MACHINE CONFIGURATION ..............7-31 8.1 SYSTEM COMPONENTS ..............7-31 INTERNAL OPTIONS..............7-32 SPECIFICATIONS (G112/G113)............. 7-33 1. GENERAL SPECIFICATIONS..............7-33 2. PHYSICAL SPECIFICATIONS ..............7-34 3. CONTROLLER ..................7-35 4. SUPPORTED PAPER SIZES..............7-36 5. OPERATION PANEL LED SPECIFICATIONS ..........7-37 6.
SEE SECTION G554 FOR DETAILED TABLE OF CONTENTS PAPER TRAY UNIT (G555)/ENVELOPE FEEDER (G556) SEE SECTION G555 FOR DETAILED TABLE OF CONTENTS PAPER TRAY UNIT (G399)/ENVELOPE FEEDER (G807) SEE SECTION G399/G807 FOR DETAILED TABLE OF CONTENTS DUPLEX UNIT (G806) SEE SECTION G806 FOR DETAILED SECTION DESCRIPTION G112/G113/G116/G094/G095/G091...
IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the printer and peripherals, make sure that the printer power cord is unplugged. 2. The wall outlet should be near the printer and easily accessible. 3.
LASER SAFETY The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer.
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Lithium Batteries (Memory Back-up) CAUTION The danger of explosion exists if a battery of this type is incorrectly replaced. Replace only with the same or an equivalent type recommended by the manufacturer. Discard used batteries in accordance with the manufacturer’s instructions.
INSTALLATION PREVENTIVE MAINTENANCE REPLACEMENT AND ADJUSTMENT TROUBLESHOOTING FOUR-BIN MAILBOX G553 SERVICE TABLES DUPLEX UNIT G361 DUPLEX UNIT G552 DUPLEX UNIT G806 DETAILED DESCRIPTIONS SPECIFICATIONS PAPER TRAY UNIT G360/ENVELOPE FEEDER G362 PAPER TRAY UNIT G555/ENVELOPE FEEDER G556 PAPER TRAY UNIT G399/ENVELOPE FEEDER G807 ONE-BIN SHIFT TRAY G554...
1.1.3 MACHINE SPACE REQUIREMENT [ALL MODELS] Place the machine near the power source, providing the clearance as shown below: A: Over 10 cm (4 inches) B: Over 10 cm (4 inches) C: Over 100 cm (40 inches) D: Over 10 cm (4 inches) G094I500.WMF G112/G113/G116/G094/G095/G091...
(NOTE: The Mailbox and One-Bin Shift Tray are not supported for the G116 model.) 1.2.3 MEMORY OPTIONS [ALL MODELS] 1. Installing the Memory Unit: Section two of the Set-up Guide. 2. Installing the Hard Disk: Section two of the Set-up Guide. G112/G113/G116/G094/G095/G091...
G116 Maintenance Kits. Use the Maintenance Kit that is unique to each model.) • AIO (NOTE: The G094/G095 AIO can be used in the G112/G113 models, and vice versa. The same interchangeability applies to the G091 and G116 AIO cartridges.)
USER MAINTENANCE 2. PREVENTIVE MAINTENANCE SCHEDULE 2.1 USER MAINTENANCE NOTE: The G091/G094/G095 and the G112/G113/G116 Maintenance Kits are not interchangeable. Ensure you are using the correct kit for the model you are servicing. The customer can do all PM items with the Maintenance Kit.
Clean with water Driven Rollers Clean with water Trays Clean with water NOTE: The optional One-Bin Shift Tray and the Four Bin Mailbox units are for the G091 machine only. [These two options are not supported for the successor G116 model.] G112/G113/G116/G094/G095/G091...
3. Unplug the power cord. 4. Work on a flat and clean surface. 5. Replace with authorized components only. 6. Do not force plastic material components. Ensure that all components are returned to their original positions, when you have completed service activity. G112/G113/G116/G094/G095/G091...
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Paper Feed 1. Do not touch the surface of paper feed rollers. 2. To avoid misfeeds, the side and end fences in each paper tray must be positioned correctly so as to align with loaded paper size. G112/G113/G116/G094/G095/G091...
Scanner Positioning Pin (4 pieces/set) in common with the G073 series and other models. B6455010 SD Card Kit (64MB) Used for service activities (firmware update, etc.). (Use with G112/G113/ G116) B6456800 USB Reader/Writer For use with SD Card Kit (Use with G112/G113/G116)
3.3.1 FRONT COVER [ALL MODELS] To open the front cover, gently push the cover inward (2 hooks). G094R514.WMF 3.3.2 UPPER COVER [G112 SERIES] NOTE: Remove the exit guide plate after you have removed the upper cover. Open the front cover and rear cover (3 clamps, 2 harnesses).
COVERS Rev. 05/2005 3.3.5 EXTERIOR COVERS [G112 SERIES] NOTE: Pull out the standard paper tray before removing the front cover. To remove the left or right cover, separate the machine from the optional paper tray unit first. G094R515.WMF [A]: Left cover (...
3.4 LASER UNIT WARNING Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. Laser beams can cause serious eye damage. 3.4.1 CAUTION DECAL LOCATIONS [ALL MODELS] G094R516.WMF G094R517.WMF G112/G113/G116/G094/G095/G091...
Upper cover ( 3.2 Exterior Covers) Left cover ( 3.2 Exterior Covers) [A]: 230V machine only: Sheet ( x 1) [B]: Thermistor ( x 1) [C]: Clip [D]: Laser unit ( x 4, 1 flat cable, x 2) G112/G113/G116/G094/G095/G091 3-10...
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LASER UNIT When reinstalling the laser unit Use the scanner positioning pin (P/N: A0069104) to reinstall the unit. G091R208.WMF [E]: Set the positioning pins as shown above. Then secure the laser unit. 3-11 G112/G113/G116/G094/G095/G091...
2) Do not touch any variable resistors on the LD board. When re-installing the LD unit: Tighten the screw [C] until the unpainted portion of the screw [a] is not visible. After installing the LD unit, perform the Laser Beam Pitch Adjustment ( 3.4.7). G112/G113/G116/G094/G095/G091 3-12...
• Cross-stitch pattern: The thin lines are of uniform thickness (no striping effect should appear on the printout). • Grid pattern: The diagonal lines appear clearly and are of normal density. G094R523.WMF Adjustment complete Adjustment not complete 3-13 G112/G113/G116/G094/G095/G091...
Remove the AIO cartridge before removing the transfer roller [A]: Transfer roller G094R524.WMF 3.6 TONER END SENSOR [ALL MODELS] Remove the AIO cartridge before removing the transfer roller [A]: Toner end sensor (4 hooks, x 1) G094R525.WMF G112/G113/G116/G094/G095/G091 3-14...
Allow time for the unit to cool before doing the following procedure. 3.7.1 FUSING UNIT [ALL MODELS] NOTE: Lift both hooks before attempting to remove the fusing unit from the machine. [A]: Rear cover [B]: Fusing unit (2 hooks [C]) G094R007.WMF 3-15 G112/G113/G116/G094/G095/G091...
Fusing Unit ( 3.7.1) [A]: Left cover ( x 1) [B]: Upper fusing unit assembly ( x 4, 2 springs) [C]: Right cover ( x 1) [D]: Lamp holders ( x 1 each) (Procedure continued on next page) G112/G113/G116/G094/G095/G091 3-16...
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[E]: Fusing Lamp ( x 2) NOTE: The colored cable must be at the hot roller gear side. [F]: Guide plate (3 hooks) [G]: Hot roller strippers (1 spring each) [H]: Hot roller (2 C-rings, 1 gear, 2 bushings) 3-17 G112/G113/G116/G094/G095/G091...
[D]: Thermistor ( x 1, 1 harness) [E]: Thermostat ( x 1) NOTE: 1) When removing the thermistor, remove the entire unit first and then separate it into two parts. 2) Do not touch the thermostat with your hands. 3-19 G112/G113/G116/G094/G095/G091...
FUSING 3.7.5 HOT ROLLER STRIPPERS [G112 SERIES] G094R003.WMF Hot roller and fusing lamp ( 3.7.2) NOTE: Extra Hot Roller Strippers 1) Two extra hot roller strippers [A] are available for this machine. These are used to provide a better grip for narrower paper. This helps prevent paper from curling around the hot roller.
[C]: Hot roller (2 C-rings, 1 gear, 2 bushings). NOTE: Before installing the new hot roller, peel off 3 cm (1 inch) from both ends of the protective sheet on the new roller. Also, remove the rest of the paper before starting the machine. 3-21 G112/G113/G116/G094/G095/G091...
1. Replace the spring. 2. Insert the right side of the friction pad first followed by the left side. 3. Gently push the friction pad down into the slot and then pull forward very slightly. G094R010.WMF G112/G113/G116/G094/G095/G091 3-22...
PRINTER CONTROLLER BOARD [ALL MODELS] 3.10 PRINTER CONTROLLER BOARD [ALL MODELS] The board for the G112/G094 is different from the board for the G113/G095. Make sure to install the correct board. NOTE: 1) Remove the Duplex Unit before you remove the controller board.
MAIN MOTOR [ALL MODELS] 3.12 MAIN MOTOR [ALL MODELS] Left cover ([G112 Series] 3.3.5, [G116 Series] 3.3.6) [A]: Main motor ( x 4, x 1) G094R530.WMF 3.13 SOLENOIDS AND CLUTCHES [ALL MODELS] Left cover ([G094/G095] 3.3.5, [G091] 3.3.6) [A]: By-pass feed solenoid (...
POWER SUPPLY BOARD AND HIGH VOLTAGE SUPPLY BOARD 3.14 POWER SUPPLY BOARD AND HIGH VOLTAGE SUPPLY BOARD [ALL MODELS] G094R004.WMF G094R532.WMF Left cover ([G112 Series] 3.3.5, [G116 Series] 3.3.6) Fusing unit ( 3.7.1) [A]: PSU cover ( x 2) [B]: PSU assembly ( x 7, all connectors) [C]: High voltage supply board (...
COOLING FAN [ALL MODELS] 3.15 COOLING FAN [ALL MODELS] NOTE: The cooling fan must be reinstalled to the original position. Do not reinstall the cooling fan opposite to the original position. Right cover ([G112 Series] 3.3.5, [G116 Series] 3.3.6) G094R501.WMF [A]: Cooling fan (...
Examples of parallelogram images NOTE: Use the scanner positioning pin (P/N: A0069104) for the adjustment. 1. Remove the upper cover ([G112 Series] 3.3.2, [G116 Series] 3.3.3) 2. Put the positioning pin into one of the two positioning holes on the laser unit, depending upon the image adjustment required.
NOTE: 1) If the problem is with electrical circuit boards,disconnect the connectors first. Then reconnect the connectors before you replace the PCBs. 2) If the problem is with a motor lock, first examine the mechanical load. Then replace motors or sensors. G112/G113/G116/G094/G095/G091...
20 °C • Fusing thermostat open during 11 seconds. • Power supply board defective • Defective connection of the fusing The fusing temperature detected by unit the thermistor was 0 °C 5 seconds after the fusing relay was turned on. G112/G113/G116/G094/G095/G091...
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5 seconds. condition Fusing fan motor error • Poor connection of the exhaust fan motor G112 The CPU detects an exhaust fan lock • Too much load on the motor drive G113 signal for more than 3.5 seconds. G094...
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Shift tray motor error • Shift motor defective • Shift tray: Left shift sensor or right G091 Tray shift did not finish within a only shift sensor defective certain time after the shift motor turned on. G112/G113/G116/G094/G095/G091...
• Replace the controller if the error is frequent. Font ROM error • Not used for this model. Optional font ROM error • Not used for this model. Clock generator error • Replace the controller if the error is frequent. G112/G113/G116/G094/G095/G091...
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• Insufficient working memory Application start error • Software defective; change the firmware for the application that failed • An option required by the application (RAM, DIMM, board) is not installed Software update error • Try downloading the controller software again. G112/G113/G116/G094/G095/G091...
Rear Cover Safety The Rear Cover Open message is Shorted displayed even if the rear cover or paper exit cover is closed. NOTE: The CN numbers describe the connector number on the engine board (except for the main switch). G112/G113/G116/G094/G095/G091...
Machine does not start Machine does not start 5 A/125 V 5 A/250 V (The LEDs turn on for a moment.) 4.5 LEDS [ALL MODELS] No LEDs are used for this model (except for the NIB - refer to section 6.7). G112/G113/G116/G094/G095/G091...
Enter the required program mode as explained above. The setting appearing on the display is the current setting. Select the required setting using the “Up/Down arrow” keys, then press the “Enter” key. The previous value remains if the “Enter” key is not pressed. G112/G113/G116/G094/G095/G091...
• [] []: Move to the next bit. • [Escape]: Exit without saving changes. • [Enter]: Exit and save changes. NOTE: The left digit on the display is bit 7 and the right digit is bit 0. 4. Press [Enter] to save changes and exit. G112/G113/G116/G094/G095/G091...
1106 1 Displays the current fusing temperature. 1902 OHP clutch rt G112 Series: 1 = 1 rotation, 2 = 2 rotations G116 Series: 1 = 1 rotation, 2 = 2 rotations Selects the number of rotations for the bypass feed roller when the paper type is set to “Transparencies”.
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15 C. 1912 Warm up control Normal, Curl control G116 Lowers the fusing temperature (to 150°C) to prevent thin paper from curling. Use this mode only when a paper jam occurs during duplex rear side printing. G091 Only G112/G113/G116/G094/G095/G091...
PRINTER ENGINE SERVICE MODE [ALL MODELS] SP2-xxx: Drum 2001 Charge rol bias [1000 ~ 2000 / –1700V / 10V step] DFU G112 Adjusts the voltage applied to the charge roller for printing. Series Only 2001 Charge rol bias [1000 ~ 2000 / –1675V / 10V step] DFU G116 Adjusts the voltage applied to the charge roller for printing.
Displays the part code number stored in the toner cartridge IC chip. 3925 7 Secu ID Displays the cartridge type ID stored in the toner cartridge IC chip. 3925 8 Maker ID Displays the maker ID number stored in the toner cartridge IC chip. G112/G113/G116/G094/G095/G091...
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PRINTER ENGINE SERVICE MODE [ALL MODELS] 3926 Prevention of filming No, Yes G112 If set to “Yes”: This is done every 50 prints, for 0.2 s, to lubricate the cleaning Series blade. The charge roller voltage is cut, and toner is transferred to the cleaning Only blade.
Specifies the end of the daylight saving time 5401 U limit auto select Yes, No Determines whether the machine adds new user codes in the User Management Tool in Smart Net Monitor. 5404 [UcodeCtrClr] User Code Counter Clear 5404 1 UcodeCtrClr Clears all counters for users. G112/G113/G116/G094/G095/G091...
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5507 141 Interval: B4 The alert is sent to the e-mail address that is (G116) specified for the system administrator using a 5507 142 Interval: B5 browser and the built-in web server (Web Image 5507 160 Interval: DLT Monitor). (G116) G112/G113/G116/G094/G095/G091...
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Resets or deletes the UCS-related data. 5801 16 MIRS setting Resets the settings used for the e-mail alert feature (such as the enable/disable setting and the address used for the e-mail alert) 5801 17 CCS Resets or deletes the CSS-related data. FA G112/G113/G116/G094/G095/G091 5-10...
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Remaining paper sensor-1st Optional Paper Tray Unit SP 5803 41-54 are for the G116 and G091 models only. These SP Modes are not used in the G112 Series machines. 5803 41 Exit Door Paper output tray cover sensor 5803 42 Sft Carrier...
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5804 37 SP3 solenoid. Mailbox turn gate solenoid 4 5804 41 Dup Side Rt. Duplex Invertor Motor-forward 5804 42 Dup Side Rv Duplex Invertor Motor-reverse 5804 43 Dup Long Duplex Transport Motor 5804 44 Dup Split Invertor Gate Solenoid G112/G113/G116/G094/G095/G091 5-12...
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5816 8 RCG Connect Time Sets the timeout counter for the remote connection. [1 to 90 / 10 / 1 second/step] 5816 9 RCG Write Timeout Sets the timeout counter for writing processing. [0 to 100 / 60 / 1 second/step] 5-13 G112/G113/G116/G094/G095/G091...
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[0 to 1 / 1 / 1/step] 0: Off, 1: On 5828 84 Print Settings List Prints a list of NCS related parameters. 5828 90 Telnet Enables or disables Telnet. [0 to 1 / 1 / 1/step] 0: Disabled, 1: Enabled G112/G113/G116/G094/G095/G091 5-14...
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5840 20 WEP mode Sets the type of WEP key (64-bit or 128-bit). 5842 NFA Analysis Prints or does not print the module log for each bit. [0 to 1 / 1 / 1/step] 0: Prints, 1: Not print 5-15 G112/G113/G116/G094/G095/G091...
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When set to “enable” allows reception of firmware data via the local port (IEEE 1284) during a remote ROM update. Disable, Enable This setting is reset to “disable” after the machine is cycled off and on 5857 Debug Log Save Function: Not Used Do not change this setting. G112/G113/G116/G094/G095/G091 5-16...
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[0 to 1 / 0 / 1/step] 0: Off, 1: On 5860 5 Add Date Field Enables or disables to add the date field on the alert notice e-mail. [0 to 1 / 0 / 1/step] 0: Off, 1: On 5-17 G112/G113/G116/G094/G095/G091...
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Sets the brand name and the production name for Windows Plug & Play. This information is stored in NVRAM. If the NVRAM is defective or has been replaced, these names should be registered again. To set the plug and play model name, enter the model number, and then press G112/G113/G116/G094/G095/G091 5-18...
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5990 2 SP (Mode Data List) 5990 4 Logging 5990 5 Diagnostic Report 5990 6 Non-default 5990 7 NIB Summary 5990 SP print mode (G091) 5990 2 SP (Mode Data List) Prints summary sheet for the item selected. 5990 7 NIB Summary 5-19 G112/G113/G116/G094/G095/G091...
Operation time Displays the total number of engine rotation cycles made so far. NOTE: 1) One cycle is calculated as 3.8 s (G112/G113) of drum rotation. 2) One cycle is calculated as 3.0 s (G116) of drum rotation. However, this counter also includes idle rotations.
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7506 166 LT SEF 7506 172 HLT SEF 7506 255 Others 7506 Jam Paper size (G112/G11 7506 6 A5 LEF Displays the number of jams according to the paper size. 7506 44 HLT LEF [0 to 9999 / 0 / 1 sheet/step]...
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7911 163 Bmlinks 7911 180 Font 7911 181 Font 1 7911 182 Font 2 7911 183 Font 3 7911 200 Factory 7911 202 Net File 7911 204 Printer 7911 209 Test Suite 7911 210 MIB 7911 211 Web System 5-23 G112/G113/G116/G094/G095/G091...
T: 2-2-01 LrgSize Out/PGS The number of sheets printed on A3/DLT and larger sizes [0~9999999/ 0 / 1] 8391 1 A2 8411 T: 2-2-04 DupOut/Sheets The number of sheets used in duplex printing [0~9999999/ 0 / 1] 8411 1 G112/G113/G116/G094/G095/G091 5-24...
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8427 8 6> Combines 6 in 1 8427 9 8> Combines 8 in 1 8427 10 9> Combines 9 in 1 8427 11 16> Combines 16 in 1 8427 12 Booklet Prints a book 8427 13 Magazine Prints a magazine 5-25 G112/G113/G116/G094/G095/G091...
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8464 6 Thick (Back) 8464 7 8464 8 Other 8521 T: 2-2-15 T:FIN Proc/PGS The number of pages processed by the finisher Total Edit by Print Mode [0~9999999/ 0 / 1] 8521 7 Not used in this machine 5-27 G112/G113/G116/G094/G095/G091...
8941 4 Sleep mode 8941 5 Off mode time 8941 6 Downtime/SC 8941 7 Downtime/Printer Jam 8941 8 Downtime/Scn Jam 8941 9 Downtime/Toner End SP9-xxx: Counters All level nine SP Modes are either DFU, or, not used in this machine. G112/G113/G116/G094/G095/G091 5-28...
5.4 UPDATING THE FIRMWARE CAUTION Do not turn off the machine while downloading the firmware. 5.4.1 CONTROLLER FIRMWARE [G091/G094/G095/G112] NOTE: 1) Turn the machine off before starting the firmware update procedure. 2) Controller/NIB firmware includes the following firmware types: * Card 0: Platform &...
Web support Web service application SD card Web support ⇒ [G112] An IC card is used to update the firmware on the G112. The Controller/NIB firmware includes three types of firmware: * Card 0: Platform & Rescue * Card 1: Printer...
4. Turn ON the power. NOTE: It takes about 30 seconds before you will see anything on the operation panel. “Onboard Sys” shows after 30 seconds. 5. Scroll to the program you want to upgrade (Example; Engine). Then press “enter” G116S510.WMF 5-31 G112/G113/G116/G094/G095/G091...
2) The default settings of the DIP Switches are all “OFF”. 10. Turn ON the machine, and print the service summary report. Engine If a download attempt failed, try downloading the new firmware again using the normal firmware download procedure described in section 5.4.2. G112/G113/G116/G094/G095/G091 5-32...
REMOTE FIRMWARE UPDATE (RFU) [ALL MODELS] 5.6 REMOTE FIRMWARE UPDATE (RFU) [ALL MODELS] The G112 Series and G116 Series printers have the capability to receive Remote Firmware Update (RFU) information. However, the process to perform this procedure is being finalized.
PCL Menu Orientation Form Lines Font Source Font Number Point Size Font Pitch Symbol Set Courier Font Ext. A4 Width Append CR to CF Resolution PS menu Data Format Resolution PDF menu PDF: Change PW Resolution Language G094S511.WMF G112/G113/G116/G094/G095/G091 5-34...
Controller Board DIP Switch 2 (Bit 1) on the controller is used for error recovery after a firmware updating procedure failed. NOTE: The default settings of the DIP Switches are all “OFF”. Engine Board Controller Board Bit 1 G094S504.WMF 5-35 G112/G113/G116/G094/G095/G091...
15. Mark the SD card with, for example, the machine code. You need this SD card when you download NVRAM data ( Downloading NVRAM Data). NOTE: One SD card can store the NVRAM data from two or more machines. G112/G113/G116/G094/G095/G091 5-36...
This is because: The SD card can be the only proof that the user is licensed to use the application program. You may need to check the SD card and its data to solve a problem in the future. 5-37 G112/G113/G116/G094/G095/G091...
SD CARD APPLI MOVE [G112/G113/G116] 5.12.2 MOVE EXEC The menu “Move Exec” (SP 5873 1) lets you copy application programs from the original SD card to another SD card. The application programs are copied from slot 1 [A] to slot 2 [B].
SD CARD APPLI MOVE [G112/G113/G116] 5.12.3 UNDO EXEC The menu “Undo Exec” (SP 5873 2) lets you copy back application programs from an SD card to the original SD card. You can use this program when, for example, you have mistakenly copied some programs by using Move Exec (SP 5873 1). The application programs are copied from slot 1 [A] to slot 2 [B].
[B]: Optional paper tray units [C]: Optional duplex unit [D]: Optional one-bin shift tray unit [E]: Standard Paper Tray Unit G091D110.WMF NOTE: If both optional paper tray units are installed, the envelope feeder must go in the top tray. G112/G113/G116/G094/G095/G091...
G094D523.WMF NOTE: 1) The NIB is standard for the G113 and G095 models only. 2) On the G112 and G094, you cannot install the NIB, IEEE1394 option, IEEE802.11b option and Bluetooth option at the same time. On the G113 and G095, you cannot install the IEEE1394 option, IEEE802.11b option and Bluetooth option at the same time.
G091D910.WMF The engine board controls all the mechanical components. The printer controller board connects to the engine board through a PCI bus. NOTE: 1) You cannot install the IEEE1394 option, IEEE802.11b option and Bluetooth option at the same time. G112/G113/G116/G094/G095/G091...
The network interface board connects the printer to a network. This component is standard on the G113, G116, G095, and G091 Printer Controller Boards. The G112 and G094 models do not have a NIB as a standard component. 5. HDD Unit (Option) The HDD unit holds the data for these functions: •...
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The machine has these built-in printer interfaces: • G113, G116, G095, and G091: IEEE1284 (also known as Centronics or parallel port), USB, Ethernet • G112 and G094: IEEE1284 (also known as Centronics or parallel port), USB, (Ethernet is an option.) 9. Optional interface boards One of these optional printer interfaces can be installed: •...
The separation plate helps to remove the paper from the drum. 6. Cleaning: The cleaning blade removes remaining toner on the drum surface after the image moved to the paper. 7. Quenching: The light from the quenching lamp cancels the charge that stays on the drum. G112/G113/G116/G094/G095/G091 6-10...
• After you replace the LD unit, adjust its position (see Replacement and Adjustment). • The thermistor next to the laser unit (not shown) checks the temperature inside the machine. The machine automatically corrects the charge roller and transfer voltages for this temperature. 6-11 G112/G113/G116/G094/G095/G091...
The LD control IC on the engine board automatically controls power for the laser diodes. The laser diode power is adjusted in the factory. NOTE: Do not touch the variable resistors on the LD unit in the field. G112/G113/G116/G094/G095/G091 6-12...
The laser shutter [A] is for back-up safety. If the laser safety switches fail, the +5VLD power may reach the laser diodes if the cover is open. The laser shutter blocks the laser beam when the front cover is open. G094D529.WMF 6-13 G112/G113/G116/G094/G095/G091...
[E]: Development roller [J]: Cleaning blade This type of cartridge is known as an “All-in One” (AIO) cartridge. NOTE: G091/G094/G095 Toner Cartridges can be used in the G116/G112/G113 models. 6.3.4 DRUM CHARGE [ALL MODELS] [A]: Charge roller [B]: Cleaning pad •...
When the user removes the developer seal, the developer falls and the magnetic reverse roller [G] mixes the developer. This machine does not use a TD sensor or ID sensor to control toner density. The pre-doctor blade [C] and the doctor blade [F] control the toner density. 6-15 G112/G113/G116/G094/G095/G091...
Development Bias Print Data: White Black Toner Laser Exposed Area -140V Developmemt Roller -700V Drum Surface Voltage -900V G094D535.WMF Toner transfers from the development roller to the areas on the drum that were exposed to the laser. G112/G113/G116/G094/G095/G091 6-16...
NOTE: To prevent waste toner tank overflow, you can make the machine stop printing if the total number of prints per cartridge is more than 30k. To make the machine stop, use engine SP 3923. To adjust the 30k limit, use engine SP 3922. 6-17 G112/G113/G116/G094/G095/G091...
The high voltage supply [F] applies a positive current (+18µA) to the transfer roller [C]. To adjust the current applied to the transfer roller [C], use engine SP 2301. The separation plate [E] helps to remove paper from the drum. G112/G113/G116/G094/G095/G091 6-18...
The cleaning blade [A] removes toner that remains on the drum. The toner collection roller [C] moves the toner to the waste toner tank. There is no waste toner overflow detection. See "Toner End Detection" for more on how to prevent waste tank overflow. 6-19 G112/G113/G116/G094/G095/G091...
Light from the quenching lamp [A] (LED) gets to the drum [B] through the opening at the top of the cartridge. 6.3.9 ID CHIP AND INTERNAL THERMISTOR [ALL MODELS] The cartridge contains an ID chip. [A]: ID chip [B]: Internal Thermistor [C]: Cartridge G094D541.WMF G112/G113/G116/G094/G095/G091 6-20...
Paper size switch Tray Capacity: 500 sheets Tray Extension: Available By-pass Tray Paper Feed System: Feed roller and friction pad Paper Lift Mechanism: Cams and springs Paper Detection: By-pass tray paper sensor Paper Size Detection: None Tray Capacity: 100 sheets 6-21 G112/G113/G116/G094/G095/G091...
• Extend the tray and close the locks. The following paper sizes are supported for use in this tray: G094D003.WMF Paper Sizes [G112 Series] Tray Mode Possible Paper Sizes Short (default) A5 (LEF/SEF), B5 (SEF), A4 (SEF), LT (SEF) Long LG (SEF), 8.5”x13”...
[C] on the machine lift the tray arms [D] up. • The springs [E] between the tray arms and bottom plates lift the plate. • The springs [E] keep the top sheet of the paper at the correct height. G094D004.WMF 6-23 G112/G113/G116/G094/G095/G091...
[D]: Registration clutch [H]: Relay roller NOTE: 1) The friction pad cannot be adjusted. 2) The machine makes a paper buckle at the registration roller to correct paper skew. 3) The paper buckle can be adjusted with engine SP 1003. G112/G113/G116/G094/G095/G091 6-24...
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PAPER FEED [ALL MODELS] Paper Size Detection G094D542.WMF [A]: Paper size switch [B]: Paper size dial 6-25 G112/G113/G116/G094/G095/G091...
PAPER FEED [ALL MODELS] Paper Size Detection [G112 Series] Size A4 SEF A5 SEF B5 SEF Custom Size LG SEF LT SEF HLT SEF : ON (Not pushed) : OFF (Pushed) Paper Size Detection [G116 Series] Size Eur/Asia A4 LEF...
PAPER FEED [ALL MODELS] Paper End Detection • When there is no paper in the tray, the feeler [A] falls into the cutout in the bottom plate, and the paper end sensor is activated. G094D543.WMF 6-27 G112/G113/G116/G094/G095/G091...
• There is no width sensor. NOTE: To prevent paper feed problems from too much friction between the feed roller and friction pad, the feed roller contains a metal plate. 6-29 G112/G113/G116/G094/G095/G091...
PAPER FEED [ALL MODELS] 6.4.4 BY-PASS TRAY [G112/G113/G116] G116D103.WMF G116D101.WMF The bypass paper sensor [A] detects when paper is put on the tray. The CPU energizes the by-pass feed clutch [B]. Then the by-pass feed roller [D] starts to feed paper to the registration roller [F] through the relay roller [E].
Replace the two end screws only. Do not replace the middle screw. 3) This procedure allows paper to have more direct access to the gap between the hot roller and the pressure roller. G112/G113/G116/G094/G095/G091 6-32...
IMAGE FUSING AND PAPER EXIT [ALL MODELS] 6.5.4 PRESSURE ROLLER [ALL MODELS] G094D505.WMF • To change the applied pressure, adjust the position of the pressure springs [A]. The factory setting for the spring position is at the top (minimum pressure). 6-33 G112/G113/G116/G094/G095/G091...
• After the fusing unit has been replaced, the CPU detects the new unit and automatically removes the “Replace Maintenance Kit” message. Then, the maintenance counter resets automatically. NOTE: The G091/G094/G095 and the G112/G113/G116 Maintenance Kits are not interchangeable. Ensure you are using the correct kit for the model you are servicing.
NOTE: The soft start process prevents the room lights from flickering. The fusing temperature for each mode is as follows: Condition Temperature Note The machine can G112 Series 135 °C Ready to print start to print any 138 °C G116 Series time.
[B]: Paper exit sensor • When the paper overflow detection sensor [A] is activated, the machine detects that the paper stack height has exceeded a certain limit and stops printing. • The paper exit sensor [B] detects paper misfeeds. G112/G113/G116/G094/G095/G091 6-36...
Exiting Energy Saver Mode The machine will automatically leave Energy Saver mode when one of the following occurs: • A print command is received from the PC • Any cover is opened or closed • Any operation panel keys are pressed 6-37 G112/G113/G116/G094/G095/G091...
“Replace Maintenance PM Warning Not shown Kit” displayed at 90k prints Service Customer Automatically reset Printer engine when the fusing unit is PM Counter Reset manually service mode “PM replaced using the counter” maintenance kit G112/G113/G116/G094/G095/G091 6-38...
Paper Input Capacity Standard tray and Optional 500 sheets paper trays By-pass tray 100 sheets Optional Envelope feeder 60 envelopes Output Capacity 250 sheets (Maximum 500 sheets) Total Counter Electric Counter Environmental Standard US version: Energy Star Tier1 EU version: BAM G112/G113/G116/G094/G095/G091...
19.5 Kg. 43 lb. (including Paper Tray and AIO) All Models Dimensions Excluding standard tray 478 x 410 x 343 (mm). 18.8 x 16.1 x 13.5 (inch) All Models Including standard try 478 x 437/575 x 343 (mm). 18.8 x 17.2 /22.6x 13.5 (inch) G112/G113/G116/G094/G095/G091...
Network Protocol TCP/IP (including IPP), IPX/SPX, NetBEUI, Apple Talk Supported NOTE: 1) One optional interface board can be added 2) 10/100Base-TX and IEEE802.11b cannot be connected at the same time. Manual switch at the operation panel is required (user tool) G112/G113/G116/G094/G095/G091...
305 x 432 mm Supported. The paper size sensor detects the paper size. Supported. The user has to select the correct paper size for the tray. Supported. The user has to enter the width and length of the paper. Not supported. G112/G113/G116/G094/G095/G091...
Data being received or processed or the printer is Flashing Data In Green spooling Data being received or processed; more data coming Printer off-line Going off-line Online Green Flashing Ready to print No messages or error conditions requiring attention Error Printer requires service G112/G113/G116/G094/G095/G091...
250 sheets / bin (80g/m2) 1-Bin Shift Tray Paper Weight 60 – 105g/m², 16 – 28 lb. (G554) Dimensions 465 x 395 x 160 mm (W x D x H) 13.3" x 15.6" x 6.3" Weight 3.5 kg, 7.7 lb.. G112/G113/G116/G094/G095/G091...
2) The PS3 drivers are all genuine AdobePS drivers, except for Windows 2000, which uses Microsoft PS. A PPD file for each operating system is provided with the driver. 3) The PS3 driver for Macintosh supports Mac OS 7.6 or later versions. G112/G113/G116/G094/G095/G091...
English only – Operating Instructions CD-ROM Environment Contents Language Remarks Setup Guide English only – Printer English only – Reference Windows English only NIB Operating – Macintosh Instructions PS Supplement English only – Adobe Acrobat English only – Reader G112/G113/G116/G094/G095/G091...
Printer Reference 14 languages – NIC Operating 14 languages – Windows Instructions Macintosh English, German, Spanish, French, Italian, PS Supplement 9 languages Dutch, Swedish, Norway, Denmark Adobe Acrobat English, German, Spanish, French, Italian, 8 languages Dutch, Portuguese, Swedish Reader G112/G113/G116/G094/G095/G091...
G555 E, F installed. If both optional paper trays are Envelope Feeder G556 installed, the envelope feeder must go in the top tray. Four-Bin Mailbox G553 Also used with G073/G074 One-Bin Shift Tray G554 Also used with G073/G074 G112/G113/G116/G094/G095/G091 7-10...
Memory 256 MB G332 Also used with model G073/G074 Barcode Font DIMM G627 Also used with model G073/G074 Others AIO Cartridge G795 Also used with model G073/G074 Maintenance Kit G770 NOTE: This model has an on-board Ethernet interface. 7-11 G112/G113/G116/G094/G095/G091...
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Optional paper tray unit 500 sheets (80 g/m², 20 lb.) Up to 2 units can be installed. Optional Envelope feeder 60 envelopes Output Capacity 250 sheets Total Counter Electric Counter Environmental Standard US version: Energy Star Tier1 EU version: BAM specifications G112/G113/G116/G094/G095/G091 7-12...
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15.5 Kg (17.5 Kg with AIO) 34.1 lb. (38.5 lb. With AIO) Dimensions Excluding standard tray 388 x 410 x 345 (mm). 15.3 x 16.1 x 13.6 (inch) Including standard try 388 x 450/509 x 345 (mm). 15.3 x 17.7/20.0 x 13.6 (inch) 7-13 G112/G113/G116/G094/G095/G091...
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TCP/IP (including IPP), IPX/SPX, NetBEUI, Apple Talk Supported NOTE: 1) One optional interface board can be added 2) 10/100Base-TX and IEEE802.11b cannot be connected at the same time. Manual switch at the operation panel is required (user tool) G112/G113/G116/G094/G095/G091 7-14...
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D: Paper size is specified by using the dial. *: Supported. The user has to select the correct paper size for the tray from the user menu. S: Paper size is entered at the operation panel. N: Not supported Y: Supported 7-15 G112/G113/G116/G094/G095/G091...
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Paper Weight 60 – 105g/m², 16 – 28 lb. Duplex Unit (AD 450) Dimensions 340 x 380 x 250 mm (G361) (W x D x H) 13.4" x 15.0" x 9.8" Weight Less than 6 Kg, 13.2 lb. G112/G113/G116/G094/G095/G091 7-16...
2) The PS3 drivers are all genuine AdobePS drivers, except for Windows 2000, which uses Microsoft PS. A PPD file for each operating system is provided with the driver. 3) The PS3 driver for Macintosh supports Mac OS 7.6 or later versions. 7-17 G112/G113/G116/G094/G095/G091...
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English only – Operating Instructions CD-ROM Environment Contents Language Remarks Setup Guide English only – Printer English only – Reference Windows English only NIB Operating – Macintosh Instructions PS Supplement English only – Adobe Acrobat English only – Reader G112/G113/G116/G094/G095/G091 7-18...
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Printer Reference 14 languages – NIC Operating 14 languages – Windows Instructions Macintosh English, German, Spanish, French, Italian, PS Supplement 9 languages Dutch, Swedish, Norway, Denmark Adobe Acrobat English, German, Spanish, French, Italian, 8 languages Dutch, Portuguese, Swedish Reader 7-19 G112/G113/G116/G094/G095/G091...
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Optional Units Duplex Unit G361 Up to two tray units can be Paper Tray Unit G360 C, D installed. If both optional paper trays are Envelope Feeder G362 installed, the envelope feeder must go in the top tray. G112/G113/G116/G094/G095/G091 7-20...
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Also used with model G073/G074 Memory 256 MB G332 Also used with model G073/G074 Barcode Font DIMM G627 Also used with model G073/G074 Others AIO Cartridge G216 Maintenance Kit G830 NOTE: The user can install all of the above items. 7-21 G112/G113/G116/G094/G095/G091...
Maximum paper input 1600 sheets Output Capacity (Face 250 sheets (Maximum 500 sheets) down) Total Counter Electric Counter Environmental Standard US version: Energy Star Tier 1 EU version: BAM specifications Energy Saver Mode Default 15 minutes Selectable 1/5/15/30/45/60 minutes G112/G113/G116/G094/G095/G091 7-22...
20 Kg. 44 lb. (including Paper Tray and AIO) All Models Dimensions Excluding standard tray 478 x 410 x 343 (mm). 18.8 x 16.1 x 13.5 (inch) All Models Including standard tray 478 x 437/575 x 343 (mm). 18.8 x 17.2 /22.6x 13.5 (inch) 7-23 G112/G113/G116/G094/G095/G091...
Manual switch at the operation panel is required (user tool) 3) The machine has a maximum memory capacity of 256 MB. You must replace the 128 MB memory board with the 256 MB memory board if you want to increase the machine memory. G112/G113/G116/G094/G095/G091 7-24...
Y : Supported. The paper size sensor detects the paper size. Y# : Supported. The user has to select the correct paper size for the tray. YC : Supported. The user has to enter the width and length of the paper. N : Not supported. 7-25 G112/G113/G116/G094/G095/G091...
Data being received or processed or the printer is Flashing Data In Green spooling Data being received or processed; more data coming Printer off-line Going off-line Online Green Flashing Ready to print No messages or error conditions requiring attention Error Printer requires service G112/G113/G116/G094/G095/G091 7-26...
A3/ 11" x 17"-A5 LEF Paper Weight 64 – 105g/m², 18 – 28 lb. Duplex Unit Dimensions 419 x 378 x 257 mm (G806) (W x D x H) 16.5" x 14.9" x 10.1" Weight 6 kg, 13.2 lb. 7-27 G112/G113/G116/G094/G095/G091...
3) The PS3 driver for Macintosh supports Mac OS 7.6 or later versions. 7.2 OPERATING SYSTEMS/NETWORKS Windows 95/98/NT4.0/2000/Me/XP/Server 2003 Operating Netware 3.12, 3.2, 4.1, 4.11, 5.0, 5.1, 6 Systems/Network Unix (using Ricoh UNIX filter) Mac OS 8.6-9.2x, OS X 10.1 or later G112/G113/G116/G094/G095/G091 7-28...
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English only – Operating Instructions CD-ROM Environment Contents Language Remarks Setup Guide English only – Printer English only – Reference Windows NIB Operating English only – Macintosh Instructions PS Supplement English only – Adobe Acrobat English only – Reader 7-29 G112/G113/G116/G094/G095/G091...
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Printer Reference 14 languages – NIC Operating 14 languages – Instructions Windows English, German, Spanish, French, Macintosh PS Supplement 9 languages Italian, Dutch, Swedish, Norway, Denmark Adobe Acrobat English, German, Spanish, French, 8 languages Reader Italian, Dutch, Portuguese, Swedish G112/G113/G116/G094/G095/G091 7-30...
Optional Units Duplex Unit G806 Up to two tray units can be Paper Tray Unit G399 C, D installed. If both optional paper trays are Envelope Feeder G807 installed, the envelope feeder must go in the top tray. 7-31 G112/G113/G116/G094/G095/G091...
Memory 256 MB G332 Also used with model G091 Barcode Font DIMM G627 Also used with model G091 Others AIO Cartridge G795 Also used with model G091 Maintenance Kit G263 NOTE: This model has an on-board Ethernet interface. G112/G113/G116/G094/G095/G091 7-32...
SPECIFICATIONS (G112/G113) SPECIFICATIONS (G112/G113) 1. GENERAL SPECIFICATIONS The specifications in this section are for the G112/G113 machines only. Configuration Desktop Paper size Legal SEF - A6SEF Technology Laser beam scanning & Electro photographic printing Dual component toner development AIO is used...
SPECIFICATIONS (G112/G113) 2. PHYSICAL SPECIFICATIONS Power Source North America: 120 V, 60 Hz: More than 10 A EU: 220 V - 240 V, 50/60 Hz: More than 6.0 A Power Consumption 120 V 230 V Maximum 790 W or less...
SPECIFICATIONS (G112/G113) 4. SUPPORTED PAPER SIZES Main Unit / Bypass Env. Paper Size Paper Direction Duplex Bank Tray Feeder Name (Edge) width x length NA/EU NA/EU Short Edge 210 x 297 mm Short Edge 182 x 257 mm Short Edge...
SPECIFICATIONS (G112/G113) 5. OPERATION PANEL LED SPECIFICATIONS Color Appearance Meaning Power off or in Energy Saver mode Warming up Power Green Flashing Power on and not in Energy Saver mode No data Data being received or processed or the printer is...
SPECIFICATIONS (G112/G113) 7. SOFTWARE ACCESSORIES The printer drivers and utility software are provided on one CD-ROM. An auto-run installer allows you to select which components to install. 7.1 PRINTER DRIVERS Windows Printer Windows Windows Windows Server Macintosh Language 95/98/ME NT4.0...
SPECIFICATIONS (G112/G113) 7.2 CD-ROM CONTENTS 7.2.1 NORTH AMERICAN VERSION Utilities and Drivers CD-ROM Environment Contents Language Remarks RPCS Driver 14 languages Windows 95/98/Me, NT4.0, 2000, XP, Server 2003 PCL6 Driver 14 languages Windows 95/98/Me, NT4.0, 2000, XP, Server 2003 PCL5e Driver 14 languages Windows 95/98/Me, NT4.0, 2000, XP,...
SPECIFICATIONS (G112/G113) 7.2.2 EUROPEAN VERSION Utilities and Drivers CD-ROM Environment Contents Language Remarks Windows 95/98/Me, NT4.0, 2000, XP, RPCS Driver 14 languages Server 2003 Windows 95/98/Me, NT4.0, 2000, XP, PCL6 Driver 14 languages Server 2003 Windows 95/98/Me, NT4.0, 2000, XP,...
8.1 SYSTEM COMPONENTS G112V205.WMF Item Machine Code Remarks G112 The NIB option is built into the G113 Main Unit model but not for the G112 model. G113 Optional Units Duplex Unit G361 Paper Tray Unit G360 C, D Up to two tray units can be installed.
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G354 G575 Also used with model G094/G095 DESS G880 Memory 64 MB G330 Also used with model G095, G112 only Memory 128 MB G331 Also used with model G095, G112 only Memory 256 MB G332 Also used with model G094/G095...
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PAPER TRAY UNIT G360 ENVELOPE FEEDER G362...
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PAPER TRAY UNIT B360/ENVELOPE FEEDER B362 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 PAPER FEED UNIT..................1 1.2 PAPER FEED ROLLER................2 1.3 FRICTION PAD .................... 2 1.4 PAPER FEED CLUTCH ................3 1.5 PAPER TRAY BOARD ................. 4 1.6 PAPER SIZE SWITCH .................
PAPER FEED UNIT 1. REPLACEMENT AND ADJUSTMENT CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : C ring : screw : connector/harness 1.1 PAPER FEED UNIT G360R001.WMF NOTE: Before removing the paper feed unit, turn the main unit over and remove all...
PAPER FEED ROLLER 1.2 PAPER FEED ROLLER G360R103.WMF • Pull out the paper tray [A]: Paper feed roller (move the lever [B] to the left) 1.3 FRICTION PAD G360R102.WMF • Pull out the paper tray [B]: Friction pad G360/G362...
PAPER FEED CLUTCH 1.4 PAPER FEED CLUTCH G360R003.WMF [A]: Paper feed clutch ( x 1, 1 gear) [B]: Paper feed gear ( x 1) [C]: Motor bracket ( x 3, x 2) [D]: Motor (1 gear, x 1) G360/G362...
PAPER TRAY BOARD 1.5 PAPER TRAY BOARD G360R002.WMF [A]: Paper tray board (2 hooks, x 2) 1.6 PAPER SIZE SWITCH G360R004.WMF [A]: Paper size switch (1 hook, x 1) G360/G362...
OVERALL MACHINE INFORMATION 2.1.2 ELECTRICAL COMPONENT LAYOUT G360D005.WMF 1. Paper tray board 5. Paper feed sensor 2. Paper feed clutch 6. Paper end sensor 3. Paper size switch 7. Remaining paper sensor 1 4. Paper feed motor 8. Remaining paper sensor 2 G360/G362...
DETAILED DESCRIPTIONS 2.2 DETAILED DESCRIPTIONS 2.2.1 PAPER FEED AND SEPARATION G360D004.WMF • The paper tray holds 500 sheets of paper • The paper feed unit uses a feed roller and friction pad method [A]: Paper feed roller [B]: Friction pad [C]: Pressure spring [D]: Paper feed sensor G360/G362...
DETAILED DESCRIPTIONS 2.2.2 PAPER LIFT Paper lift is the same as for the main unit. 2.2.3 PAPER END DETECTION • When the paper tray runs out of paper, the feeler [A] drops into the cutout in the bottom plate to actuate the remaining paper sensor. G360D103.WMF G360/G362...
DETAILED DESCRIPTIONS 2.2.5 PAPER SIZE DETECTION G360D003.WMF [A]: Paper size switch [B]: Paper size dial Size A4 SEF " " A5 SEF " " B5 SEF " " Custom Size LG SEF " " " LT SEF " " " HLT SEF !: ON (Not pushed) "...
OVERALL MACHINE INFORMATION 3. ENVELOPE FEEDER 3.1 OVERALL MACHINE INFORMATION 3.1.1 MECHANICAL COMPONENT LAYOUT • This optional unit is a tray that slides into the optional paper feed unit, replacing the paper tray. • If two optional trays have been installed, the envelope feeder must go into the top tray.
EXTERIOR COVERS 1. REPLACEMENT AND ADJUSTMENT CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector : e-ring !: See or Refer to 1.1 EXTERIOR COVERS G361R001.WMF G361R002.WMF...
INVERTER MOTOR 1.3 INVERTER MOTOR G361D002.WMF [A]: Inverter motor (2 timing belts, 1 x , 1 gear) NOTE: Remove the motor bracket before removing the inverter motor. G361...
DETAILED DESCRIPTIONS 2.2 DETAILED DESCRIPTIONS 2.2.1 BASIC OPERATION Longer than A4 LEF/LT LEF • The duplex unit can store only one sheet of paper. Example: 8 pages. The center number in the illustration shows the order of pages. The number with the circle in the illustration shows the order of sheets of print paper (if highlighted, this indicates the second side).
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DETAILED DESCRIPTIONS Length up to A4 LEF/LT LEF • The duplex unit can store three sheets of paper. Example: 8 pages. The center number in the illustration shows the order of pages. The number with the circle in the illustration shows the order of sheets of print paper (if highlighted, this indicates the second side).
DETAILED DESCRIPTIONS 2.2.2 FEED IN AND EXIT MECHANISM G361V102.WMF Feeding paper into the duplex unit: • The junction gate solenoid [A] turns on to open the junction gate [B]. • The paper fed from the main frame is sent to the inverter section [C]. Inversion and exit: •...
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PROTECTION FUSE 2.3 PROTECTION FUSE Name Rating Manufacturer Type No. FU500 DC50V/1.5A ROHM CO .,LTD ICP-N38 G361...
EXTERIOR COVERS 1. REPLACEMENT AND ADJUSTMENT CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector !: See or Refer to 1.1 EXTERIOR COVERS •...
DETAILED SECTION DESCRIPTIONS 2.2 DETAILED SECTION DESCRIPTIONS 2.2.1 BASIC OPERATION Longer than A4 LEF/LT LEF • The duplex unit can store only one sheet of paper. Example: 8 pages. The center number in the illustration shows the order of pages. The number with the circle in the illustration shows the order of sheets of print paper (if highlighted, this indicates the second side).
DETAILED SECTION DESCRIPTIONS Length up to A4 LEF/LT LEF • The duplex unit can store three sheets of paper Example: 8 pages. The center number in the illustration shows the order of pages. The number with the circle in the illustration shows the order of sheets of print paper (if highlighted, this indicates the second side).
DETAILED SECTION DESCRIPTIONS 2.2.2 FEED IN AND EXIT MECHANISM G552V102.WMF Feeding paper into the duplex unit: • The junction gate solenoid [A] turns on to open the junction gate [B]. • The paper fed from the main frame is sent to the inverter section [C]. Inversion and exit: •...
EXTERIOR COVERS 1. REPLACEMENT AND ADJUSTMENT CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector !: See or Refer to 1.1 EXTERIOR COVERS G553R101.WMF [A]: Each tray (4 x 1 tray)
OVERFLOW AND VERTICAL TRANSPORT SENSORS 1.2 OVERFLOW AND VERTICAL TRANSPORT SENSORS G553R102.WMF G553R103.WMF Each tray (! Exterior Covers) [A]: Each tray cover (x 4) [B]: Sensor holder ( x 1) [C]: Tray paper sensor ( x 1) [D]: Overflow sensor ( x 1) [E]: Vertical transport sensor (...
MAIN MOTOR 1.3 MAIN MOTOR G553R104.WMF Left cover (! Exterior Covers) [A]: Mailbox board ( x 2, x 11) [B]: Drive bracket ( x 5) [C]: Main motor ( x 2) G553...
DETAILED SECTION DESCRIPTIONS 2.2 DETAILED SECTION DESCRIPTIONS 2.2.1 BASIC OPERATION G553D101.WMF G553V105.WMF • When the leading edge of the paper activates the exit sensor on the main unit, the mailbox main motor turns on. • Each turn gate solenoid [A] opens and closes its turn gate, to direct the paper to the selected tray [B].
1. REPLACEMENT AND ADJUSTMENT CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector !: See or Refer to 1.1 EXTERIOR COVERS [A]: Tray [B]: Right cover (...
1.4 MAIN MOTOR G554R106.WMF G554R105.WMF Left cover (! Exterior Covers) [A]: Shift tray board ( x 2, x 6) [B]: Junction gate solenoid ( x 2) [C]: Main motor bracket ( x 3) [D]: Main motor ( x 2) NOTE: The Stepping Motor has been changed so that the 1-Bin Shift Tray will be compatible with the G091, which has a faster engine than the G056/G058/G073/G074.
2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT [A]: Tray [B]: Overflow sensor feeler [C]: Exit roller [D]: Transport roller G554V101.WMF 2.1.2 DRIVE LAYOUT [A]: Shift motor [B]: Main motor [C]: Main motor timing belt [D]: Timing belt G554V103.WMF G554...
2.1.4 BASIC OPERATION G554V102.WMF G554D101.WMF G554D102.WMF • The solenoid [A] opens the junction gates [B] to direct the paper to the tray. 2.1.5 SORT MODE OPERATION • When the trailing edge of each page passes the shift timing sensor [D], the shift motor [E] shifts the exit rollers [F] across.
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PAPER TRAY UNIT G555 ENVELOPE FEEDER G556...
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PAPER TRAY UNIT G555/ENVELOPE FEEDER G556 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ..........1 1.1 PAPER FEED UNIT ..................1 1.2 PAPER FEED ROLLER ................2 1.3 FRICTION PAD .................... 2 2. DETAILED DESCRIPTIONS ............3 2.1 OVERALL MACHINE INFORMATION ............3 2.1.1 MECHANICAL COMPONENT LAYOUT..........
PAPER FEED UNIT 1. REPLACEMENT AND ADJUSTMENT CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. NOTE: This manual uses these symbols. : screw : connector !: See or Refer to 1.1 PAPER FEED UNIT •...
PAPER FEED ROLLER 1.2 PAPER FEED ROLLER G555R103.WMF • Pull out the paper tray [A]: Paper feed roller (move the lever [B] to the left) 1.3 FRICTION PAD G555R102.WMF • Pull out the paper tray. [A]: Friction pad G555/G556...
DETAILED SECTION DESCRIPTIONS DETAILED SECTION DESCRIPTIONS 2.2.1 PAPER FEED AND SEPARATION G555D104.WMF NOTE: The paper tray holds 500 sheets. • The paper feed unit uses a feed roller and friction pad mechanism. [A]: Paper feed roller [B]: Friction pad [C]: Pressure spring [D]: Paper feed sensor G555/G556...
DETAILED SECTION DESCRIPTIONS 2.2.2 PAPER LIFT Paper lift is the same as for the main unit. 2.2.3 PAPER END DETECTION G555D103.WMF • When the paper tray runs out of paper, the feeler [A] drops into the cutout in the bottom plate to actuate the paper end sensor. G555/G556...
DETAILED SECTION DESCRIPTIONS 2.2.5 PAPER SIZE DETECTION Size A4 LEF (Long Edge Feed) A4 SEF (Short Edge Feed) " x 11" LEF 11” x 17” 14” x 8 " SEF 11" x 8 " SEF # # # * (Asterisk) #: ON (Not pushed) : OFF (Pushed) G555D102.WMF...
OVERALL MACHINE INFORMATION 3. ENVELOPE FEEDER 3.1 OVERALL MACHINE INFORMATION 3.1.1 MECHANICAL COMPONENT LAYOUT • This optional unit is a tray that slides into the optional paper feed unit, replacing the paper tray. • If two optional trays have been installed, the envelope feeder must go into the top tray.
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PAPER TRAY UNIT TYPE 610 G399 ENVELOPE FEEDER TYPE 610 G807...
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PAPER TRAY UNIT G399/ENVELOPE FEEDER G807 TABLE OF CONTENTS 1. REPLACEMENT AND ADJUSTMENT ........... 1 1.1 PAPER FEED UNIT..................1 1.2 PAPER FEED ROLLER................1 1.3 FRICTION PAD .................... 1 1.4 PAPER FEED CLUTCH ................1 1.5 PAPER TRAY BOARD ................. 1 1.6 PAPER SIZE SWITCH .................
1.5 PAPER TRAY BOARD Refer to the G360Service Manual for details. (Although this is the Service Manual for the G112/G113 machines, the procedures are the similar. However they are not in the same order) 1. Paper tray board (2 hooks, x 4, x 2) 1.6 PAPER SIZE SWITCH...
OVERALL MACHINE INFORMATION 2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT Refer to the G555 Service Manual for details 2.1.2 ELECTRICAL COMPONENT LAYOUT Refer to the G555 Service Manual for details 2.2 DETAILED DESCRIPTIONS 2.2.1 PAPER FEED AND SEPARATION Refer to the G555 Service Manual for details 2.2.2 PAPER LIFT Refer to the G555 Service Manual for details...
DETAILED DESCRIPTIONS 2.2.6 PAPER PRESSURE SWITCH G399D101.WMF The paper pressure switches [A] slide from left to right and from right to left. The switch is used to increase upward pressure on the paper from the bottom plate. This helps to prevent paper misfeeds. Do this procedure to use the paper pressure switch: 1) Remove the two plastic latch covers [C].
OVERALL MACHINE INFORMATION 3. ENVELOPE FEEDER 3.1 OVERALL MACHINE INFORMATION 3.1.1 MECHANICAL COMPONENT LAYOUT Refer to the G555 Service Manual for details G399/G807...
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EXTERIOR COVERS 1. REPLACEMENT AND ADJUSTMENT CAUTION Turn off the main power switch and unplug the machine before attempting any of the procedures in this section. 1.1 EXTERIOR COVERS Refer to the G552 Service Manual for details. 1.2 DUPLEX BOARD AND SENSORS Refer to the G552 Service Manual for details.
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OVERALL MACHINE INFORMATION 2. DETAILED DESCRIPTIONS 2.1 OVERALL MACHINE INFORMATION 2.1.1 MECHANICAL COMPONENT LAYOUT Refer to the G552 Service Manual for details. 2.1.2 DRIVE LAYOUT Refer to the G552 Service Manual for details. 2.1.3 ELECTRICAL COMPONENT LAYOUT Refer to the G552 Service Manual for details. 2.2 DETAILED DESCRIPTIONS 2.2.1 BASIC OPERATION Refer to the G552 Service Manual for details.