Final Assembly Checks - BRP 2995 Johnson Service Manual

9.9-15 hp 4 stroke outboard motors
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Install cylinder head cover gasket and cylinder
head cover. Tighten cover screws 84 in
.
Ibs. (10
N·m).
1.
Cylinder head cover
004499
2.
Cover screws
POWERHEAD
REMOVAL AND INSTALLATION
Final Assembly Checks
Install ignition and electrical components
.
Refer to
COMPONENT SERVICING on p. 101.
Install the
manual starter.
Refer to Starter
INSTALLATION on p. 223.
Install fuel system components
.
Refer to FUEL
SYSTEM on p. 107.
Confirm correct wire and hose routing
.
Refer to
WIRE/HOSE ROUTING on
p.
225.
Fill crankcase with recommended engine oil.
Refer to Engine Oil on
p.
52.
Install side covers. Refer to side cover Removal
and Installation on
p.
180.
Check for fuel, oil, or water leaks.
6
WARNING
6
Failure to check for fuel leakage could
allow a leak to go undetected, resulting in
fire or explosion.
IMPORTANT:
To avoid permanent powerhead
damage,
instruct operator to repeat the original
outboard break-in procedure, as described in the
Operator's Guide, before putting outboard back
into normal service.
139
I

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