Sample Predelivery Checklist - BRP Evinrude Installation Manual

SAMPLE PREDELIVERY CHECKLIST

PREDELIVERY CHECKLIST
OB MODEL NUMBER
1
2
3
4
5
IMPORTANT: Use this Checklist together with the Evinrude E-TEC Installation and Predelivery Guide. Every Evinrude/Johnson Dealer is
responsible to perform a complete predelivery inspection on all Evinrude E-TEC outboards. If an Evinrude E-TEC outboard was pre-rigged
by the boat builder, a complete predelivery inspection is still required. Refer to the current Evinrude E-TEC Installation and Predelivery
Guide for detailed instructions. Dealer predelivery programs should include additional inspections related to boat accessories and trailers.
At Time of Sale
† Explain to owner all on-product Safety
Labels/Tags and the importance of reading the
Operator’s Guide before operating engine(s)
† Install engine Safety Labels/Tags
chosen by customer according to availability)
† Explain the BRP Limited Warranty
† Explain selection of outboard lubricant
Owner’s outboard oil selection:
† XD100 † XD50 † XD30
† New boat package † Repower
†15” †20” †25” †30” transom height
Remote Control (
with start-in-gear protection)
† EV JO BRP
† Other (list brand) ___________________
† Mechanical † Electronic (EST)
† Single lever binnacle † Dual lever binnacle
† Concealed side mount † Surface side mnt
† EV JO BRP shift and throttle cables
† Other (list brand) ____________________
† Key switch with tether cord
† MWS harnesses
Tiller Control
† Tiller Handle Kit (15–115HP only) optional
BRP Electronic Controls
† Gateway module and buss cables
† 6 port hubs and protective covers (2)
† Master Power/Key Switch
† Engine Cut–off Switch Panel 2nd station
† Accessory Power Relay Kit
† ESM engine identity plugs
(multi-engine)
Displays, Gauges and Networks
† I-Command digital display(s)
† Network buss cables and T-connectors
† Engine Interface Cable
(EMM to NMEA)
† Power Supply Kit
(NMEA network)
† Network and terminators (2)
(NMEA network)
† Tachometer pulse setting
Batteries, Wiring, and Switches
Batteries: Qty. ______ CCA Rating _______
† Cable size: ____ ga. Length:_____ ft. / m
† Connections tight – NO wing nuts!
† Battery switch operation optional
† Auxiliary Battery Charging optional
The dealer named in this document has instructed me on the operation, maintenance, safety features, and warranty policy for my outboard, all of
which I understand. I am satisfied with the predelivery set-up and inspection of my outboard. I acknowledge that I have reviewed the on product
safety labels and tags. I understand the importance of reading the operator's guide that I have received completely and thoroughly before operating
the engine(s).
Inspected by: _____________________________________
Dealer name: _____________________________________
Dealer number: ___________________________________
Date
White Copy (original) - Dealer
Version A.1
SERIAL NUMBER
Fuel System
† Primer bulb EV JO BRP
† Other (list brand)____________________
† Fuel hose - “SAE J30R9 type” †5/16 †3/8
(language
† Fuel hoses installed with Oetiker clamps
† Water separating fuel filter kit
Oil System
† Correct installation of remote oil tank
† Other † Oil Hose - 25 ft. [7.6 m] maximum,
† Remote oil fill kit (vent not restricted)
Steering System
† Mechanical - grease/tighten/adjust system
† Hydraulic - fill/bleed/check system
† Set multi-engine alignment (toe-in/toe-out)
Outboard Installation
† Mounting height - correct?
† Mounting hardware - torqued?
† Water pressure device - installed / set up?
† ICON Conversion Kit
Oil and Fuel Set Up, Check Fluid Levels
† Check LOW OIL
† Fill oil tank(s) with outboard lubricant
† Check fuel level
† Remove blue clamp on vapor separator vent
† Prime fuel system
† Prime oil system - purge air from system
† Check no fuel or oil hoses are kinked
† Check gearcase lubricant level
† Check power trim and tilt fluid level
Evinrude Diagnostics Software Set Up
† Oil “Break-In” set
† Set “Tiller Mode”
† Set Oil Type: † XD100 † TC-W3 install tag
ICON Set Up
(Use Evinrude Diagnostics software)
† Update engine software
† Calibrate shift/throttle actuators
† Set station protect optional
I-Command Set Up
† Calibrate trim / tilt sending unit
† Set multi-engine identity
† Set “Engine and Fuel Tank Configuration”
and “Fuel Tank Capacity”
† Set “Engine Data”
Dealer Signature
Yellow Copy - Service Dept.
KEY NUMBER
Operational Checks
†5/16 †3/8
† Adjust shift and throttle cables
† Check remote control operation
† Check start-in-gear prevention
† Check key switch and engine cut–off switch
† Check display/gauge operation
recommended
† Check operation of trim and tilt switches
† Check tilt limit switch adjustment
† Check trim sending unit adjustment
no splices
† Water pressure / overboard indicator
optional
† Check reverse lock/tilt lock operation
† Check shallow water drive operation
† Trailering bracket check ground clearance
† No Fuel, Oil or Water leaks
Engine temperature IDLE _____†°F or †°C
ICON System Checks
† Start/Stop Switch(es)
† Engine Cut–off Switch
(V6 optional add-on kit)
† Neutral Throttle Switch
† RPM Switch
warning BEFORE filling oil tank
† Trim Switch Panel
Propeller(s)
† EV JO BRP
† Other (list brand) ___________________
† Stainless Steel
Diameter _________ Pitch __________
Torque _______ † in.lbs. † ft.lbs. † N·m
† Cotter pin keeper and/or cotter pin installed
On the Water Operational Checks
Engine RPM at IDLE (in gear) ___________
Tiller handle kit installation only
Engine RPM at WOT __________________
Engine temperature WOT______†°F or †°C
Boat fuel system vacuum __________ In. Hg.
conversion kit only
Water pressure at IDLE _________ psi / kPa
conversion kit
Water pressure at WOT _________ psi / kPa
Adjust multi-engine alignment (toe-in/toe-out)
as needed for optimum water pressure
(Use Ev Diag)
At time of delivery dealer:
(Use Ev Diag)
† Complete electronic warranty registration
† Must retain this document with outboard file
(See User’s Guide)
† Give owner a completed copy of this form
(See User’s Guide)
Where not already required by law: I recognize the importance of
following safe boating practices.
† I have taken a safe boating course before using the outboard.
† I will take a safe boating course before using the outboard.
† I will not take a safe boating course before using the outboard.
Date
Pink Copy - Customer
*355441*
(2nd station only)
(3, 4 or 5 engines only)
† Aluminum
Owner / Customer
P/N 355441