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Chicago Electric 91780 Assembly And Operating Instructions Manual

5,500 lb. winch with roller fairlead
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5,500 LB. WINCH WITH
5,500 LB. WINCH WITH
5,500 LB. WINCH WITH
5,500 LB. WINCH WITH
5,500 LB. WINCH WITH
ROLLER FAIRLEAD
ROLLER FAIRLEAD
ROLLER FAIRLEAD
ROLLER FAIRLEAD
ROLLER FAIRLEAD
ASSEMBLY AND OPERATING INSTRUCTIONS
Visit our Web site at http://www.harborfreight.com
READ AND UNDERSTAND ALL WARNINGS
Copyright
of this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353.
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PREVENT SERIOUS INJURY,
AND INSTRUCTIONS BEFORE USE.
©
2004 by Harbor Freight Tools
91780
®
. All rights reserved. No portion

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Summary of Contents for Chicago Electric 91780

  • Page 1 5,500 LB. WINCH WITH ROLLER FAIRLEAD ROLLER FAIRLEAD ROLLER FAIRLEAD ROLLER FAIRLEAD ROLLER FAIRLEAD 91780 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http://www.harborfreight.com TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE.

  • Page 2: Specifications

    Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically nonconductive clothes and nonskid footwear are recom- mended when working. Wear restrictive hair covering to contain long hair. REV 05/05 SKU 91780 For technical questions, please call 1-800-444-3353. Page 2...
  • Page 3 Do not lift items vertically. The winch was designed for horizontal pulling use only. Never leave the Winch unattended when it is under a load. Do not use inappropriate attachments to extend the length of the winch cable. SKU 91780 For technical questions, please call 1-800-444-3353. Page 3...
  • Page 4 It must be under- stood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SKU 91780 For technical questions, please call 1-800-444-3353. Page 4...
  • Page 5 Solenoid Unit Cam Ring (11w) Switch Assy. (35) Roller Fairlead Assembly Hardware Battery Wire Assembly (17 & 20) Roller Fairlead Mounting Plate (46) Hardware (43,44, & 45) REV 11/04; 0505 SKU 91780 For technical questions, please call 1-800-444-3353. Page 5...

  • Page 6: Installation

    Place the mounting channel and Winch on the vehicle. Now align the holes previously drilled in the vehicle frame with the holes in the mounting channel. Using four each of REV 11/04; 05/05 SKU 91780 For technical questions, please call 1-800-444-3353. Page 6...

  • Page 7: Operation

    Caution: Avoid damaging the vehicle transmission. Do not have the transmission in Park or in any gear. Set the Emergency Brake and place wheel chocks, then put in neu- tral. REV 11/04; 05/05 SKU 91780 For technical questions, please call 1-800-444-3353. Page 7...

  • Page 8: Maintenance

    Periodically remove and clean cable connections to the battery fuse box and chassis ground. Corrosion will reduce performance or may cause a short. Cover the cables and Winch when not in use. SKU 91780 For technical questions, please call 1-800-444-3353. Page 8...

  • Page 9: Winch Parts List

    AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACE- MENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. REV 11/04; 05/05 SKU 91780 For technical questions, please call 1-800-444-3353. Page 9...
  • Page 10 Note: When ordering parts for the Winch unit, always include the suffix “w” after the part number. NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. REV 05/05 SKU 91780 For technical questions, please call 1-800-444-3353. Page 10...
  • Page 11 Note: When ordering parts for the Solenoid unit, always include the suffix “s” after the part number. NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. SKU 91780 For technical questions, please call 1-800-444-3353. Page 11...

  • Page 12: Assembly Drawing

    Note: When ordering parts for the Fairlead unit, always include the suffix “f” after the part number. Assembly Drawing NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. REV 05/05 SKU 91780 For technical questions, please call 1-800-444-3353. Page 12...

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